CN103378302A - Organic light-emitting device and encapsulating method thereof - Google Patents
Organic light-emitting device and encapsulating method thereof Download PDFInfo
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- CN103378302A CN103378302A CN2012101201329A CN201210120132A CN103378302A CN 103378302 A CN103378302 A CN 103378302A CN 2012101201329 A CN2012101201329 A CN 2012101201329A CN 201210120132 A CN201210120132 A CN 201210120132A CN 103378302 A CN103378302 A CN 103378302A
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Abstract
The invention provides an organic light-emitting device which comprises an anode substrate, a functional layer, a luminous layer, a metallic cathode and an encapsulating layer. An enclosed space is formed by the anode substrate and the encapsulating layer. The functional layer, the luminous layer and the metallic cathode are contained inside the enclosed space. The encapsulating layer sequentially comprises a SiO membrane, an organic blocking material membrane and a polyethylene glycol terephthalate membrane loaded with metallic aluminum. The invention further provides an encapsulating method of the organic light-emitting device. According to the encapsulating method, the corrosion, caused by water vapor, on the organic light-emitting device can be effectively reduced, the service life of the organic light-emitting device is remarkably prolonged, and the metallic cathode can be protected against damage. The encapsulating method is particularly suitable for encapsulating the flexible organic light-emitting device.
Description
Technical field
The invention belongs to organic electroluminescence device, be specifically related to a kind of organic electroluminescence device and method for packing thereof.
Background technology
Organic electroluminescence device (OLED) is based on a kind of current mode light emitting semiconductor device of organic material.Its typical structure is to accompany multilayer organic material film (hole injection layer, hole transmission layer, luminescent layer, electron supplying layer and electron injecting layer) between transparent anode and metallic cathode, and after applying certain voltage between electrode, luminescent layer will be luminous.In recent years, organic electroluminescence device has been because the characteristics such as cost of manufacture own is low, the response time is short, luminosity is high, wide visual angle, low driving voltage and energy-conserving and environment-protective have been subject to extensive concern in fields such as panchromatic demonstration, backlight and illuminations, and is considered to be most likely at the device of new generation that occupies the dominance on following illumination and the display device market.
At present, the problem that the organic electroluminescence device average life is short, this mainly is because organic material film is very loose, occurs rapidly aging after easily being infiltrated by compositions such as airborne steam and oxygen.Therefore, organic electroluminescence device must encapsulate before entering actual use, and the quality of encapsulation is directly connected to the life-span of organic electroluminescence device.
Adopt glass cover or crown cap to encapsulate in the conventional art, its edge is resin-sealed with ultraviolet polymerization, but the glass cover that uses in this method or crown cap volume are often larger, have increased the weight of device, and the method can not be applied to the give out light encapsulation of device of flexible organic electroluminescence.At present, have been reported introduction with SiN
XOr SiO
XBe arranged on the metallic cathode surface etc. inorganic material by methods such as magnetron sputterings, as the encapsulated layer of organic electroluminescence device, but under the high-temperature operation condition of magnetron sputtering, the metallic cathode surface is subject to destruction.
Summary of the invention
For overcoming the defective of above-mentioned prior art, the invention provides a kind of organic electroluminescence device and method for packing thereof.This method for packing can reduce steam effectively to the erosion of organic electroluminescence device, improves significantly the life-span of organic electroluminescence device, and can protect metallic cathode to exempt from destruction.The inventive method is applicable to encapsulate the organic electroluminescence device with the conducting glass substrate preparation, also is applicable to the flexible organic electroluminescent device of encapsulation take plastics (for example PETG film) or metal as the substrate preparation.The inventive method is particularly useful for encapsulating flexible organic electroluminescent device.
On the one hand, the invention provides a kind of organic electroluminescence device, comprise anode substrate, functional layer, luminescent layer, metallic cathode and encapsulated layer, anode substrate and encapsulated layer form an enclosure space, functional layer, luminescent layer and metallic cathode are contained in the enclosure space, encapsulated layer comprises that successively SiO film, organic barrier material film and load have the PETG film of metallic aluminium
The chemical constitution of the material of organic barrier material film is suc as formula shown in the P,
Wherein, k is 1～4 integer.
Preferably, anode substrate is conducting glass substrate or conduction PETG film substrate.
Functional layer generally includes hole injection layer, hole transmission layer, electron transfer layer and electron injecting layer.Luminescent layer is arranged between hole transmission layer and the electron transfer layer.Preferably, functional layer and luminescent layer are the method setting by vacuum evaporation.
Metallic cathode can be non-transparent metals negative electrode (aluminium, silver, gold etc.), also can be transparent cathode (dielectric layer/metal level that dielectric layer tramp metal layer forms/dielectric layer structure etc.).
Encapsulated layer comprises that successively SiO film, organic barrier material film and load have the PETG film of metallic aluminium.
The SiO film is deposited on the metallic cathode surface by the mode of vacuum evaporation.The existence of SiO film can protect metallic cathode to exempt from destruction under the high-temperature operation condition of follow-up magnetron sputtering.Preferably, the thickness of SiO film is 100nm～150nm.
Organic barrier material film is deposited on SiO film surface by the mode of vacuum evaporation.The existence of organic barrier material film can protect metallic cathode to exempt from destruction under the high-temperature operation condition of follow-up magnetron sputtering, prolongs water oxygen permeation pathway, and alleviates the stress between inorganic layer, prevents the inorganic layer be full of cracks.Preferably, the thickness of organic barrier material film is 80nm～150nm.
Preferably, encapsulated layer also comprises inorganic barrier material film.Inorganic barrier material film is arranged on organic barrier material film surface.
Preferably, the material of inorganic barrier material film is selected from SiO
2, Al
2O
3, TiO
2, ZrO
2, MgO, HfO
2, Ta
2O
5, Si
3N
4, AlN or SiN.
Preferably, the thickness of inorganic barrier material film is 80nm～150nm.
Organic barrier material film and inorganic barrier material film all can be one or more layers.Preferably, organic barrier material film comprises multilayer, and inorganic barrier material film comprises multilayer, and every layer of organic barrier material film and every layer of inorganic barrier material film are arranged alternately.More preferably, organic barrier material film is 3～10 layers.Equally more preferably, inorganic barrier material film is 3～10 layers.
Anode substrate and encapsulated layer can form an enclosure space under the adhesive effect of UV glue.Preferably, UV glue is epoxy resin.Preferably, the thickness of UV glue is 12 μ m～20 μ m.
On the other hand, the invention provides a kind of method for packing of organic electroluminescence device, may further comprise the steps:
Adopt the method for vacuum evaporation to prepare functional layer, luminescent layer and metallic cathode at anode substrate;
Mode by vacuum evaporation prepares the SiO film as protective layer on the metallic cathode surface, and at the organic barrier material film of SiO film surface preparation, the vacuum degree of evaporate process is 8 * 10
-5Pa～3 * 10
-5Pa, evaporation rate is
The chemical constitution of the material of organic barrier material film is suc as formula shown in the P,
Wherein, k is 1～4 integer;
The PETG film that metallic aluminium is arranged in the preparation load of organic barrier material film surface;
PETG film and anode substrate edge-coating UV glue that metallic aluminium is arranged in SiO film, organic barrier material film, load, the dry sclerosis of mode UV glue by ultraviolet curing, sealing forms enclosure space, and described functional layer, luminescent layer and metallic cathode are contained in the described enclosure space.
Preferably, anode substrate is conducting glass substrate or conduction PETG film substrate.
Functional layer generally includes hole injection layer, hole transmission layer, electron transfer layer and electron injecting layer.Luminescent layer is arranged between hole transmission layer and the electron transfer layer.Preferably, functional layer and luminescent layer are the method setting by vacuum evaporation.
Metallic cathode can be non-transparent metals negative electrode (aluminium, silver, gold etc.), also can be transparent cathode (dielectric layer/metal level that dielectric layer tramp metal layer forms/dielectric layer structure etc.).
The existence of SiO film can protect metallic cathode to exempt from destruction under the high-temperature operation condition of follow-up magnetron sputtering.Preferably, the thickness of SiO film is 100nm～150nm.
Mode by vacuum evaporation prepares organic barrier material film on SiO film surface.The existence of organic barrier material film can protect metallic cathode to exempt from destruction under the high-temperature operation condition of follow-up magnetron sputtering.Preferably, the thickness of organic barrier material film is 80nm～150nm.
Preferably, make organic barrier material film and further comprise afterwards, adopt the mode of magnetron sputtering to prepare inorganic barrier material film on organic barrier material film surface, the base vacuum degree is 2 * 10
-4Pa～2 * 10
-5Pa, basic target spacing 50mm.Preferably, the thickness of inorganic barrier material film is 80nm～150nm.
Preferably, the material of described inorganic barrier material film is selected from SiO
2, Al
2O
3, TiO
2, ZrO
2, MgO, HfO
2, Ta
2O
5, Si
3N
4, AlN or SiN.
Preferably, organic barrier material film comprises that multilayer and the described inorganic barrier material film that makes comprise multilayer, and every layer of described organic barrier material film and every layer of described inorganic barrier material film are arranged alternately.Particularly, mode by vacuum evaporation prepares the organic barrier material film of ground floor on SiO film surface first, then the mode by magnetron sputtering prepares the inorganic barrier material film of ground floor on the organic barrier material film of this ground floor, mode by vacuum evaporation prepares the organic barrier material film of the second layer on the inorganic barrier material film of this ground floor surface again, at the inorganic barrier material film of the organic barrier material film of the second layer surface preparation second layer, be arranged alternately by that analogy subsequently.The present invention is arranged alternately like this and can forms the multilayer encapsulation layer, thereby reaches good packaging effect.
PETG film (PET film) and anode substrate edge-coating UV glue that metallic aluminium is arranged in SiO film, organic barrier material film, load, the dry sclerosis of mode UV glue by ultraviolet curing, then be cured with UV light, sealing forms an enclosure space, and functional layer, luminescent layer and metallic cathode are contained in this enclosure space.
Preferably, UV glue is epoxy resin.Preferably, the thickness of UV glue is 12 μ m～20 μ m.
Preferably, the light intensity 10～15mW/cm of UV light
2, time for exposure 300～400s.
The invention provides a kind of organic electroluminescence device and method for packing thereof and have following beneficial effect:
(1) method for packing of the present invention can reduce steam effectively to the erosion of organic electroluminescence device, improves significantly the life-span of organic electroluminescence device;
(2) existence of SiO film and organic barrier material can protect metallic cathode to exempt from destruction under the high-temperature operation condition of follow-up magnetron sputtering;
(3) the inventive method is applicable to encapsulate take electro-conductive glass as anode substrate the organic electroluminescence device of preparation, also is applicable to the flexible organic electroluminescent device of encapsulation take plastics (for example PETG film) or metal as the anode substrate preparation.The inventive method is particularly useful for encapsulating flexible organic electroluminescent device;
(4) organic electroluminescence device material of the present invention is cheap, and method for packing technique is simple, and easily large tracts of land preparation is suitable for large-scale industrialization and uses.
Description of drawings
Fig. 1 is the structural representation of the organic electroluminescence device that makes of the embodiment of the invention 1;
Fig. 2 is the life curve figure of the organic electroluminescence device that makes of the embodiment of the invention 1～11.
Embodiment
The following stated is preferred implementation of the present invention.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also make some improvement and adjustment, these improvement and adjustment also are considered as in protection scope of the present invention.
Embodiment 1
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. the pre-treatment of conducting glass substrate
Get ito glass substrate, carrying out successively liquid detergent cleaning, ethanol cleaning, acetone cleaning and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stops 5 minutes, repeats respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the ito glass substrate after cleaning, to increase the oxygen content of ito glass substrate superficial layer, improve the work function on ito glass substrate surface; ITO thickness 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on ito glass substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make the aluminium negative electrode;
(2) mode by vacuum evaporation be prepared with one deck 100nm on the metallic cathode surface the SiO film as protective layer, vacuum degree control is 5 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation prepares organic barrier material film on SiO film surface, and the vacuum degree of evaporate process is 5 * 10
-5Pa, evaporation rate is
Thickness 100nm, the chemical constitution of the material of organic barrier material film is two (3-methyl butyl) beryllium, suc as formula P1 (k=1),
And the mode by magnetron sputtering is at the inorganic barrier material film of organic barrier material film surface preparation, and the base vacuum degree is 2 * 10
-4Pa, basic target spacing 50mm, the material of inorganic barrier material film is SiO
2, thickness 150nm;
Mode by vacuum evaporation prepares the organic barrier material film of the second layer on the inorganic barrier material film of this ground floor surface again, subsequently at the inorganic barrier material film of the organic barrier material film of the second layer surface preparation second layer, and press preceding method then at the 3rd layer of organic barrier material film of the inorganic barrier material film of second layer surface preparation, and press preceding method then at the 3rd layer of inorganic barrier material film of the 3rd layer of organic barrier material film surface preparation, the method hockets 3 times referred to as step (3) and step (4), abbreviation hereinafter in like manner, the chemical constitution of the material of organic barrier material film of multilayer is all suc as formula P1 in the present embodiment, and the material of organic barrier material film of multilayer is HfO in the present embodiment
2, certainly, the material of organic barrier material film of the multilayer among other embodiment can be for multiple, and the material of the inorganic barrier material film of multilayer also can be for multiple;
(5) prepare the PETG film that load has metallic aluminium on the 3rd layer of inorganic barrier material film surface;
(6) PETG film and the ito glass substrate edge-coating epoxy resin of metallic aluminium are arranged in SiO film, organic barrier material film, inorganic barrier material film, load, the thickness 12 μ m of this epoxy resin, by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=365nm) be cured, light intensity 11mW/cm
2, time for exposure 300s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and aluminium negative electrode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 8.1E
-3
Fig. 1 is the chemical constitution schematic diagram of the organic electroluminescence device that makes of the embodiment of the invention 1.As shown in Figure 1, the present embodiment organic electroluminescence device comprises conduction PETG film substrate 1, hole injection layer 2, hole transmission layer 3, luminescent layer 4, electron transfer layer 5, electron injecting layer 6, metallic cathode 7 and encapsulated layer 8 successively.Conduction PETG film substrate 1 and encapsulated layer 8 form an enclosure space by epoxy sealing, and hole injection layer 2, hole transmission layer 3, luminescent layer 4, electron transfer layer 5, electron injecting layer 6 and metallic cathode 7 are contained in this enclosure space.Described encapsulated layer 8 comprises that successively 1 layer thickness is that SiO film 81,1 layer thickness of 100nm is first organic barrier material film 821 of 150nm, the material of this first organic barrier material film 821 is suc as formula shown in the P1,1 layer thickness is that the material of the first inorganic barrier material film 831, the first inorganic barrier material films 831 of 100nm is SiO
2, 1 layer thickness is second organic barrier material film 822 of 150nm, and the material of this second organic barrier material film 822 is suc as formula P1, and 1 layer thickness is the second inorganic barrier material film 832 of 100nm, and the material of this second inorganic barrier material film 832 is SiO
2, 1 layer thickness be the material of the 3rd organic barrier material film 823, the three organic barrier material films 823 of 150nm suc as formula shown in the P1,1 layer thickness is that the material of the 3rd inorganic barrier material film 833, the three inorganic barrier material films 833 of 100nm is SiO
2, and comprise that load has the PETG film 84 of metallic aluminium.
Embodiment 2
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. conduct electricity the pre-treatment of PETG film substrate
Get conduction PETG film substrate, carrying out successively liquid detergent cleaning, ethanol cleaning, acetone cleaning and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stop 5 minutes, repeat respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the conduction PETG film substrate after cleaning, to increase the oxygen content of conduction PETG film substrate surface layer, improve the work function of conduction PETG film substrate surface; Conduction PETG film substrate thickness is 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on conduction PETG film substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make silver cathode;
(2) mode by vacuum evaporation be prepared with one deck 100nm on the metallic cathode surface the SiO film as protective layer, vacuum degree control is 8 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation is organic barrier material film of 150nm in SiO film surface preparation a layer thickness, and the vacuum degree of evaporate process is 8 * 10
-5Pa, evaporation rate is
The chemical constitution of the material of organic barrier material film is two (3,7-dimethyl octyl group) beryllium, such as P2 (k=2),
(4) mode by magnetron sputtering is the inorganic barrier material film of 100nm in organic barrier material film surface preparation a layer thickness, and the base vacuum degree is 2 * 10
-4Pa, basic target spacing 50mm, the material of inorganic barrier material film is Si
3N
4
Step (3) and step (4) hocket 3 times;
(5) prepare the PETG film that load has metallic aluminium on inorganic barrier material film surface;
(6) the PETG film of metallic aluminium is arranged and conduct electricity PETG film substrate edges epoxy resin coating in SiO film, organic barrier material film, inorganic barrier material film, load, the thickness 15 μ m of this epoxy resin, by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=200nm) be cured, light intensity 10mW/cm
2, time for exposure 300s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and silver cathode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 4.2E
-3
Embodiment 3
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. conduct electricity the pre-treatment of PETG film substrate
Get conduction PETG film substrate, carrying out successively liquid detergent cleaning, ethanol cleaning, acetone cleaning and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stop 5 minutes, repeat respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the conduction PETG film substrate after cleaning, to increase the oxygen content of conduction PETG film substrate surface layer, improve the work function of conduction PETG film substrate surface; Conduction PETG film substrate thickness is 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on conduction PETG film substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make silver cathode;
(2) mode by vacuum evaporation be prepared with one deck 150nm on the metallic cathode surface the SiO film as protective layer, vacuum degree control is 8 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation is organic barrier material film of 115nm in SiO film surface preparation a layer thickness, and the vacuum degree of evaporate process is 8 * 10
-5Pa, evaporation rate is
The chemical constitution of the material of organic barrier material film is two (3,7,11-trimethyldodecane base) beryllium, such as P3 (k=3);
(4) mode by magnetron sputtering is the inorganic barrier material film of 80nm in organic barrier material film surface preparation a layer thickness, and the base vacuum degree is 2 * 10
-4Pa, basic target spacing 50mm, the material of inorganic barrier material film is TiO
2
Step (3) and step (4) hocket 3 times;
(5) prepare the PETG film that load has metallic aluminium on inorganic barrier material film surface;
(6) the PETG film of metallic aluminium is arranged and conduct electricity PETG film substrate edges epoxy resin coating in SiO film, organic barrier material film, inorganic barrier material film, load, the thickness 20 μ m of this epoxy resin, by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=200nm) be cured, light intensity 10mW/cm
2, time for exposure 300s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and silver cathode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 4.8E
-3
Embodiment 4
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. conduct electricity the pre-treatment of PETG film substrate
Get conduction PETG film substrate, carrying out successively liquid detergent cleaning, ethanol cleaning, acetone cleaning and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stop 5 minutes, repeat respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the conduction PETG film substrate after cleaning, to increase the oxygen content of conduction PETG film substrate surface layer, improve the work function of conduction PETG film substrate surface; Conduction PETG film substrate thickness is 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on conduction PETG film substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make silver cathode;
(2) mode by vacuum evaporation be prepared with one deck 150nm on the metallic cathode surface the SiO film as protective layer, vacuum degree control is 8 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation is organic barrier material film of 80nm in SiO film surface preparation a layer thickness, and the vacuum degree of evaporate process is 8 * 10
-5Pa, evaporation rate is
The chemical constitution of the material of organic barrier material film is two (3,7,11,15-tetramethyl cetyl) beryllium, such as P4 (k=4),
(4) mode by magnetron sputtering is the inorganic barrier material film of 80nm in organic barrier material film surface preparation a layer thickness, and the base vacuum degree is 2 * 10
-4Pa, basic target spacing 50mm, the material of inorganic barrier material film is ZrO
2
Step (3) and step (4) hocket 3 times;
(5) prepare the PETG film that load has metallic aluminium on inorganic barrier material film surface;
(6) the PETG film of metallic aluminium is arranged and conduct electricity PETG film substrate edges epoxy resin coating in SiO film, organic barrier material film, inorganic barrier material film, load, the thickness 15 μ m of this epoxy resin, by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=200nm) be cured, light intensity 10mW/cm
2, time for exposure 300s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and silver cathode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 4.9E
-3
Embodiment 5
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. conduct electricity the pre-treatment of PETG film substrate
Get conduction PETG film (PETG film) substrate, carrying out successively liquid detergent cleans, ethanol cleans, acetone cleans and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stop 5 minutes, repeat respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the conduction PETG film substrate after cleaning, to increase the oxygen content of conduction PETG film substrate surface layer, improve the work function of conduction PETG film substrate surface; Conduction PETG film substrate thickness is 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on conduction PETG film substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make silver cathode;
(2) mode by vacuum evaporation be prepared with one deck 150nm on the metallic cathode surface the SiO film as protective layer, vacuum degree control is 8 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation is organic barrier material film of 80nm in SiO film surface preparation a layer thickness, and the vacuum degree of evaporate process is 8 * 10
-5Pa, evaporation rate is
The chemical constitution of the material of organic barrier material film is two (3-methyl butyl) beryllium, such as P1 (k=1),
(4) mode by magnetron sputtering is the inorganic barrier material film of 80nm in organic barrier material film surface preparation a layer thickness, and the base vacuum degree is 2 * 10
-4Pa, basic target spacing 50mm, the material of inorganic barrier material film is Al
2O
3
Step (3) and step (4) hocket 3 times;
(5) prepare the PETG film that load has metallic aluminium on inorganic barrier material film surface;
(6) the PETG film of metallic aluminium is arranged and conduct electricity PETG film substrate edges epoxy resin coating in SiO film, organic barrier material film, inorganic barrier material film, load, the thickness 15 μ m of this epoxy resin, by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=200nm) be cured, light intensity 10mW/cm
2, time for exposure 300s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and silver cathode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 3.5E
-3
Embodiment 6
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. the pre-treatment of conducting glass substrate
Get ito glass substrate, carrying out successively liquid detergent cleaning, ethanol cleaning, acetone cleaning and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stops 5 minutes, repeats respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the ito glass substrate after cleaning, to increase the oxygen content of ito glass substrate superficial layer, improve the work function on ito glass substrate surface; Ito glass substrate thickness is 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on ito glass substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make transparent cathode, this transparent cathode is dielectric layer/metal level of forming of dielectric layer tramp metal layer/dielectric layer structure I ZO/Ag/IZO;
(2) mode by vacuum evaporation be prepared with one deck 120nm on the transparent cathode surface the SiO film as protective layer, vacuum degree control is 3 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation is organic barrier material film of 150nm in SiO film surface preparation a layer thickness, and the vacuum degree of evaporate process is 3 * 10
-5Pa, evaporation rate is
The chemical constitution of the material of organic barrier material film is two (3,7-dimethyl octyl group) beryllium, suc as formula P2 (k=2),
(4) mode by magnetron sputtering is the inorganic barrier material film of 150nm in organic barrier material film surface preparation a layer thickness, and the base vacuum degree is 2 * 10
-4Pa, basic target spacing 50mm, the material of inorganic barrier material film is MgO;
Step (3) and step (4) hocket 3 times;
(5) prepare the PETG film that load has metallic aluminium on inorganic barrier material film surface;
(6) PETG film and the ito glass substrate edge-coating epoxy resin of metallic aluminium are arranged in SiO film, organic barrier material film, inorganic barrier material film, load, the thickness 15 μ m of this epoxy resin, by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=400nm) be cured, light intensity 15mW/cm
2, time for exposure 400s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and transparent cathode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 7.5E
-3
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. the pre-treatment of conducting glass substrate
Get ito glass substrate, carrying out successively liquid detergent cleaning, ethanol cleaning, acetone cleaning and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stops 5 minutes, repeats respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the ito glass substrate after cleaning, to increase the oxygen content of ito glass substrate superficial layer, improve the work function on ito glass substrate surface; ITO thickness 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on ito glass substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make the aluminium negative electrode;
(2) mode by vacuum evaporation be prepared with one deck 120nm on the metallic cathode surface the SiO film as protective layer, vacuum degree control is 5 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation prepares organic barrier material film on SiO film surface, and the vacuum degree of evaporate process is 5 * 10
-5Pa, evaporation rate is
The chemical constitution of the material of organic barrier material film is two (3,7,11,15-tetramethyl cetyl) beryllium, suc as formula P4 (k=4),
(4) mode by magnetron sputtering prepares inorganic barrier material film on organic barrier material film surface, and the base vacuum degree is 2 * 10
-4Pa, basic target spacing 50mm, the material of inorganic barrier material film is HfO
2, thickness 110nm;
Step (3) and step (4) hocket 3 times;
(5) prepare the PETG film that load has metallic aluminium on inorganic barrier material film surface;
(6) PETG film and the ito glass substrate edge-coating epoxy resin of metallic aluminium are arranged in SiO film, organic barrier material film, inorganic barrier material film, load, the thickness 12 μ m of this epoxy resin, by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=365nm) be cured, light intensity 11mW/cm
2, time for exposure 300s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and aluminium negative electrode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 6.4E
-3
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. conduct electricity the pre-treatment of PETG film substrate
Get conduction PETG film substrate, carrying out successively liquid detergent cleaning, ethanol cleaning, acetone cleaning and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stop 5 minutes, repeat respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the conduction PETG film substrate after cleaning, to increase the oxygen content of conduction PETG film substrate surface layer, improve the work function of conduction PETG film substrate surface; Conduction PETG film substrate thickness is 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on conduction PETG film substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make silver cathode;
(2) mode by vacuum evaporation be prepared with one deck 100nm on the metallic cathode surface the SiO film as protective layer, vacuum degree control is 8 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation is organic barrier material film of 150nm in SiO film surface preparation a layer thickness, and the vacuum degree of evaporate process is 8 * 10
-5Pa, evaporation rate is
The chemical constitution of the material of organic barrier material film is two (3-methyl butyl) beryllium, such as P1 (k=1),
(4) mode by magnetron sputtering is the inorganic barrier material film of 100nm in organic barrier material film surface preparation a layer thickness, and the base vacuum degree is 2 * 10
-4Pa, basic target spacing 50mm, the material of inorganic barrier material film is Ta
2O
5
Step (3) and step (4) hocket 3 times;
(5) prepare the PETG film that load has metallic aluminium on inorganic barrier material film surface;
(6) the PETG film of metallic aluminium is arranged and conduct electricity PETG film substrate edges epoxy resin coating in SiO film, organic barrier material film, inorganic barrier material film, load, the thickness 15 μ m of this epoxy resin), by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=200nm) be cured, light intensity 10mW/cm
2, time for exposure 300s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and silver cathode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 6.2E
-3
Embodiment 9
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. conduct electricity the pre-treatment of PETG film substrate
Get conduction PETG film substrate, carrying out successively liquid detergent cleaning, ethanol cleaning, acetone cleaning and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stop 5 minutes, repeat respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the conduction PETG film substrate after cleaning, to increase the oxygen content of conduction PETG film substrate surface layer, improve the work function of conduction PETG film substrate surface; Conduction PETG film substrate thickness is 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on conduction PETG film substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make silver cathode;
(2) mode by vacuum evaporation be prepared with one deck 150nm on the metallic cathode surface the SiO film as protective layer, vacuum degree control is 8 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation is organic barrier material film of 115nm in SiO film surface preparation a layer thickness, and the vacuum degree of evaporate process is 8 * 10
-5Pa, evaporation rate is
The chemical constitution of the material of organic barrier material film is two (3,7,11,15-tetramethyl cetyl) beryllium, such as P4 (k=4),
(4) mode by magnetron sputtering is the inorganic barrier material film of 80nm in organic barrier material film surface preparation a layer thickness, and the base vacuum degree is 2 * 10
-4Pa, basic target spacing 50mm, the material of inorganic barrier material film is AlN;
Step (3) and step (4) hocket 3 times;
(5) prepare the PETG film that load has metallic aluminium on inorganic barrier material film surface;
(6) the PETG film of metallic aluminium is arranged and conduct electricity PETG film substrate edges epoxy resin coating in SiO film, organic barrier material film, inorganic barrier material film, load, the thickness 15 μ m of this epoxy resin, by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=200nm) be cured, light intensity 10mW/cm
2, time for exposure 300s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and silver cathode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 7.3E
-3
Embodiment 10
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. the pre-treatment of conducting glass substrate
Get ito glass substrate, carrying out successively liquid detergent cleaning, ethanol cleaning, acetone cleaning and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stops 5 minutes, repeats respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the ito glass substrate after cleaning, to increase the oxygen content of ito glass substrate superficial layer, improve the work function on ito glass substrate surface; ITO thickness 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on ito glass substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make the aluminium negative electrode;
(2) mode by vacuum evaporation be prepared with one deck 100nm on the metallic cathode surface the SiO film as protective layer, vacuum degree control is 5 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation prepares organic barrier material film on SiO film surface, and the vacuum degree of evaporate process is 5 * 10
-5Pa, evaporation rate is
Thickness 100nm, the chemical constitution of the material of organic barrier material film is two (3,7,11,15-tetramethyl cetyl) beryllium, suc as formula P4 (k=4),
Step (3) and step (4) hocket 5 times;
(5) prepare the PETG film that load has metallic aluminium on inorganic barrier material film surface;
(6) PETG film and the ito glass substrate edge-coating epoxy resin of metallic aluminium are arranged in SiO film, organic barrier material film, load, the thickness 12 μ m of this epoxy resin, by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=365nm) be cured, light intensity 11mW/cm
2, time for exposure 300s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and aluminium negative electrode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 5.5E
-3
Embodiment 11
A kind of method for packing of organic electroluminescence device may further comprise the steps:
(1) prepares functional layer, luminescent layer and metallic cathode at anode substrate
A. the pre-treatment of conducting glass substrate
Get ito glass substrate, carrying out successively liquid detergent cleaning, ethanol cleaning, acetone cleaning and pure water cleans, all clean with supersonic wave cleaning machine, each washing is adopted and was cleaned 5 minutes, stops 5 minutes, repeats respectively 3 times method, and then stand-by with oven for drying, also need carry out surface activation process to the ito glass substrate after cleaning, to increase the oxygen content of ito glass substrate superficial layer, improve the work function on ito glass substrate surface; ITO thickness 100nm;
B. the preparation of functional layer, luminescent layer and metallic cathode
Adopt the method for vacuum evaporation on ito glass substrate, to form successively hole injection layer, hole transmission layer, luminescent layer, electron transfer layer and electron injecting layer; Adopt evaporation to make the aluminium negative electrode;
(2) mode by vacuum evaporation be prepared with one deck 100nm on the metallic cathode surface the SiO film as protective layer, vacuum degree control is 5 * 10
-5Pa, evaporation rate is
(3) mode by vacuum evaporation prepares organic barrier material film on SiO film surface, and the vacuum degree of evaporate process is 5 * 10
-5Pa, evaporation rate is
Thickness 100nm, the chemical constitution of the material of organic barrier material film is two (3-methyl butyl) beryllium, suc as formula P1 (k=1),
Make (3) 3 layers continuously;
(4) prepare the PETG film that load has metallic aluminium on organic barrier material film surface;
(5) PETG film and the ito glass substrate edge-coating epoxy resin of metallic aluminium are arranged in SiO film, organic barrier material film, load, the thickness 12 μ m of this epoxy resin, by the dry hardening epoxy resin of the mode of ultraviolet curing (UV-Curing), then with UV light (λ=365nm) be cured, light intensity 11mW/cm
2, time for exposure 300s, sealing forms an enclosure space, and hole injection layer, hole transmission layer, luminescent layer, electron transfer layer, electron injecting layer and aluminium negative electrode are contained in this enclosure space.
Anti-oxygen performance (OTR, the cc/m of the organic electroluminescence device behind the present embodiment composite package
2Day) be 9.2E
-3
Effect embodiment
Be the beneficial effect of valid certificates organic electroluminescence device of the present invention and method for packing thereof, provide the related experiment data as follows.
Table 1. embodiment 1～11 organic electro-luminescence device lifetime situation
Table 1 is embodiment 1～11 organic electro-luminescence device lifetime information slip.Fig. 2 is embodiment 1～11 organic electro-luminescence device lifetime attenuation life curve figure.Can find out that from table 1 and Fig. 2 the initial brightness of the organic electroluminescence device behind the composite package of the present invention is 2,000cd/m
2Lower, the life-span reached more than 5,000 hours.
To sum up, the method for packing of organic electroluminescence device provided by the invention can reduce steam effectively to the erosion of organic electroluminescence device, improves significantly the life-span of organic electroluminescence device, and can protect metallic cathode to exempt from destruction.
Claims (10)
1. organic electroluminescence device, comprise anode substrate, functional layer, luminescent layer, metallic cathode and encapsulated layer, described anode substrate and described encapsulated layer form an enclosure space, described functional layer, luminescent layer and metallic cathode are contained in the described enclosure space, it is characterized in that, described encapsulated layer comprises that successively SiO film, organic barrier material film and load have the PETG film of metallic aluminium
The chemical constitution of the material of described organic barrier material film is suc as formula shown in the P,
Wherein, k is 1～4 integer.
2. organic electroluminescence device as claimed in claim 1 is characterized in that, the thickness of described organic barrier material film is 80nm～150nm.
3. organic electroluminescence device as claimed in claim 1 is characterized in that, described encapsulated layer also comprises inorganic barrier material film.
4. organic electroluminescence device as claimed in claim 3 is characterized in that, described organic barrier material film and described inorganic barrier material film are alternately laminated.
5. such as claim 3 or 4 described organic electroluminescence devices, it is characterized in that the material of described inorganic barrier material film is selected from SiO
2, Al
2O
3, TiO
2, ZrO
2, MgO, HfO
2, Ta
2O
5, Si
3N
4, AlN or SiN.
6. the method for packing of an organic electroluminescence device is characterized in that, may further comprise the steps:
Adopt the method for vacuum evaporation to prepare functional layer, luminescent layer and metallic cathode at anode substrate;
As protective layer, at the described organic barrier material film of SiO film surface evaporation of stating, the vacuum degree of evaporate process is 8 * 10 to mode by evaporation at described metallic cathode surface evaporation SiO film
-5Pa～3 * 10
-5Pa, evaporation rate is
The chemical constitution of the material of described organic barrier material film is suc as formula shown in the P,
Wherein, k is 1～4 integer;
The PETG film that metallic aluminium is arranged in the preparation load of organic barrier material film surface;
PETG film and anode substrate edge-coating UV glue that metallic aluminium is arranged in described SiO film, organic barrier material film, load, the dry sclerosis of mode UV glue by ultraviolet curing, sealing forms enclosure space, and described functional layer, luminescent layer and metallic cathode are contained in the described enclosure space.
7. method for packing as claimed in claim 6 is characterized in that, the thickness of described organic barrier material film is 80nm～150nm.
8. method for packing as claimed in claim 6 is characterized in that, described preparation method further comprises, adopts the mode of magnetron sputtering to prepare inorganic barrier material film on described organic barrier material film surface, and the base vacuum degree is 2 * 10
-4Pa～2 * 10
-5Pa, basic target spacing 50mm.
9. method for packing as claimed in claim 8 is characterized in that, the material of described inorganic barrier material film is selected from SiO
2, Al
2O
3, TiO
2, ZrO
2, MgO, HfO
2, Ta
2O
5, Si
3N
4, AlN or SiN.
10. method for packing as claimed in claim 9 is characterized in that, the thickness of described inorganic barrier material film is 80nm～150nm.
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Application publication date: 20131030 |