CN103377247A - Intelligent extraction method for ore grinding control cases - Google Patents

Intelligent extraction method for ore grinding control cases Download PDF

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Publication number
CN103377247A
CN103377247A CN201210129285XA CN201210129285A CN103377247A CN 103377247 A CN103377247 A CN 103377247A CN 201210129285X A CN201210129285X A CN 201210129285XA CN 201210129285 A CN201210129285 A CN 201210129285A CN 103377247 A CN103377247 A CN 103377247A
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case
ore
ore grinding
grinding
concentration
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CN103377247B (en
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马恩杰
袁进禹
王同砚
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Shenyang Aluminum and Magnesium Engineering and Research Institute Co Ltd
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Shenyang Aluminum and Magnesium Engineering and Research Institute Co Ltd
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Abstract

The invention relates to an intelligent extraction method for ore grinding control cases. The intelligent extraction method for the ore grinding control cases comprises respectively installing information collection terminals on the ore grinding feeding opening, the ore grinding discharging opening and a laboratory in a raw ore field; sending collected signals of ore categories, ore grades, ore distributing granularity, grindability, ore grinding granularity, ball grinder inlet supplementary flow, classifier overflow density, hydrocyclone feeding density, hydrocyclone feeding pressures to a database of a case extraction computer through the information collection terminals; analyzing and processing the signals through the case extraction computer to extract valid and optimized ore grinding control cases; sending the extracted ore grinding control cases to a process control system of the ore grinding process. The intelligent extraction method for the ore grinding control cases has the advantages of overcoming the defects that manual confirming ore grinding control initial case base is redundant or the degree of coverage is insufficient, effectively improving ore grinding production granularity yield, enabling ore grinding production to be stable and having remarkable economic benefits.

Description

The intelligent extract method of ore grinding control case
Technical field
The present invention relates to a kind of extracting method of case, relate in particular to a kind of intelligent extract method that utilizes a large amount of historical datas to extract ore grinding control case under the complex working condition.
Background technology
Grinding process is the important component part of mineral processing production, and its task is that solution is left, and provides qualified selected material for follow-up sorting operation.The quality of grinding process control is directly connected to the production targets such as metal recovery rate, concentrate grade, finally can have influence on the macroeconomic technical indicator in ore dressing plant.In recent years, be difficult to guarantee uniformity for ore properties in the mineral processing production, the boundary condition fluctuation range of producing is large, equipment attrition and the repeatedly rear device characteristics appearance of maintenance variation, poor controllability, operating condition change the characteristics such as frequent and the optimal control based on reasoning by cases adopted has obtained preferably effect.Good initial case is the correct effectively key of operation of whole control system, initial case library is normally determined input by the domain expert in actual applications, but because the comprehensive complex nature that grinding process has, so that artificial definite initial control case, redundancy or the coverage that may cause controlling case are inadequate, for avoiding these problems, the present invention has provided a kind of intelligent extract method of ore grinding control case.
Summary of the invention
In order to solve the problems of the technologies described above the intelligent extract method that the invention provides a kind of ore grinding control case, purpose is automatically to extract the Optimal Control case of grinding process in the database that has accumulated a large amount of historical datas.
For reaching the intelligent extract method of above-mentioned purpose ore grinding control of the present invention case, comprise the steps: at former mining site, the ore grinding material inlet, the ore grinding discharge gate, the laboratory is the mount message acquisition terminal respectively; The signal that ore kind, the grade of ore, ore disseminated grain size, grindability, grinding particle size, the bowl mill entrance that information acquisition terminal will gather added discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydrocyclone feed force is sent in the database of case extraction computing machine, case is extracted computing machine signal is carried out analyzing and processing, extract effectively, then the ore grinding control case of optimizing is sent to the ore grinding control case that extracts in the Process Control System of grinding process.
Described case extraction computing machine carries out analyzing and processing to signal and comprises: determine that control case structure, case are extracted pretreatment, case is extracted the classification of data and is combined into the case that then case extracts all categories, then consisted of initial case library.
Described definite control case structure comprises two parts, namely comprises the operating mode description of case and the solution of case; It is to affect the factor of ore grinding that the operating mode of case is described, and comprises that ore kind, head grade, ore disseminated grain size fineness, grindability and grinding particle size are as the operating mode description of case; The solution of case is the factor that ore grinding need to be controlled, and comprises that new mine-supplying quantity, bowl mill entrance add discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force as the solution of case.
It is that the historical data in the database in a period of time is organized according to top definite case structure that described case is extracted pretreatment, is namely added discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force and is consisted of a pending data group by ore kind, head grade, ore disseminated grain size fineness, grindability, grinding particle size, new mine-supplying quantity, bowl mill entrance; And filter unusual record, completion missing values and utilize running mean to process denoising is added discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force data recording with the underproof new mine-supplying quantity of grinding particle size on the same day, bowl mill entrance and is removed.
The classification that described case is extracted data is that the data recording that it is good that case is extracted pretreatment is utilized Self-Organizing Feature Maps, by self training, automatically input pattern is classified.
The described case that is combined into is to extract the good record of classification automatic classification of data according to case, in the record that it is good that each class is classified, find out a best record of time in grinding production effect, the ore kind that this record is corresponding, head grade, ore disseminated grain size fineness, grindability and grinding particle size are described as the operating mode of case, the new mine-supplying quantity that this record is corresponding, the bowl mill entrance is added discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force are as the solution of case, the operating mode description of case and the solution of case correspond to a new case, deposit in the case library.
Advantageous effect of the present invention: the present invention can avoid manually determining that ore grinding controls initial case library redundancy or the inadequate shortcoming of coverage, and qualification rate that can Effective Raise time in grinding production granularity is stablized time in grinding production, has significant economic benefit.
Embodiment
The intelligent extract method of ore grinding control case of the present invention comprises the steps: at former mining site, the ore grinding material inlet, and the ore grinding discharge gate, the laboratory is the mount message acquisition terminal respectively; The signal that ore kind, the grade of ore, ore disseminated grain size, grindability, grinding particle size, the bowl mill entrance that information acquisition terminal will gather added discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydrocyclone feed force is sent in the database of case extraction computing machine, case is extracted computing machine signal is carried out analyzing and processing, extract effectively, then the ore grinding control case of optimizing is sent to the ore grinding control case that extracts in the Process Control System of grinding process.
Case extraction computing machine carries out analyzing and processing to signal and comprises: determine that control case structure, case are extracted pretreatment, case is extracted the classification of data and is combined into the case that then case extracts all categories, then consisted of initial case library.
Determine that control case structure comprises two parts, namely comprises the operating mode description of case and the solution of case; It is to affect the factor of ore grinding that the operating mode of case is described, and comprises that ore kind, head grade, ore disseminated grain size fineness, grindability and grinding particle size are as the operating mode description of case; The solution of case is the factor that ore grinding need to be controlled, and comprises that new mine-supplying quantity, bowl mill entrance add discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force as the solution of case.For example with ore kind K, head grade
Figure 247375DEST_PATH_IMAGE001
, ore disseminated grain size fineness
Figure 215331DEST_PATH_IMAGE002
, grindability
Figure 311463DEST_PATH_IMAGE003
Describe as the operating mode of case with grinding particle size Rs, use respectively f1, f2 ..., f5 with the factor that ore grinding need to be controlled, comprises new mine-supplying quantity
Figure 819804DEST_PATH_IMAGE004
, the bowl mill entrance adds discharge
Figure 950571DEST_PATH_IMAGE005
, overflow concentration in classifier
Figure 89429DEST_PATH_IMAGE006
, the hydrocyclone feed ore concentration With the solution of hydraulic cyclone feed force P as case, use respectively fs1, fs2 ... fs5 represents that then the structure of ore grinding control case is as shown in the table:
Figure 735622DEST_PATH_IMAGE008
It is that the historical data in the database in a period of time is organized according to top definite case structure that case is extracted pretreatment, is namely added discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force and is consisted of a pending data group by ore kind, head grade, ore disseminated grain size fineness, grindability, grinding particle size, new mine-supplying quantity, bowl mill entrance; And filter unusual record, completion missing values and utilize running mean to process denoising is added discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force data recording with the underproof new mine-supplying quantity of grinding particle size on the same day, bowl mill entrance and is removed.To guarantee that the case of excavating can both guarantee the qualified of time in grinding production.
The classification that case is extracted data is that the data recording that it is good that case is extracted pretreatment is utilized Self-Organizing Feature Maps, by self training, automatically input pattern is classified.
Being combined into case is the good record of classification automatic classification that extracts data according to case, in the record that it is good that each class is classified, finds out a best record of time in grinding production effect, ore kind K, head grade that this record is corresponding
Figure 720895DEST_PATH_IMAGE001
, ore disseminated grain size fineness , grindability
Figure 163695DEST_PATH_IMAGE003
With grinding particle size Rs the new mine-supplying quantity that this record is corresponding is described as the operating mode of case
Figure 217102DEST_PATH_IMAGE004
, the bowl mill entrance adds discharge
Figure 869931DEST_PATH_IMAGE005
, overflow concentration in classifier
Figure 350591DEST_PATH_IMAGE006
, the hydrocyclone feed ore concentration
Figure 705349DEST_PATH_IMAGE007
With the solution of hydraulic cyclone feed force P as case, the solution of the description of the operating mode of case and case corresponds to a new case, deposits in the case library.Then extract the case of all categories, then consisted of initial case library.

Claims (6)

1. the intelligent extract method of ore grinding control case is characterized in that comprising the steps: at former mining site, the ore grinding material inlet, and the ore grinding discharge gate, the laboratory is the mount message acquisition terminal respectively; The signal that ore kind, the grade of ore, ore disseminated grain size, grindability, grinding particle size, the bowl mill entrance that information acquisition terminal will gather added discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydrocyclone feed force is sent in the database of case extraction computing machine, case is extracted computing machine signal is carried out analyzing and processing, extract effectively, then the ore grinding control case of optimizing is sent to the ore grinding control case that extracts in the Process Control System of grinding process.
2. ore grinding according to claim 1 is controlled the intelligent extract method of case, it is characterized in that described case extraction computing machine carries out analyzing and processing to signal and comprises: determine that control case structure, case are extracted pretreatment, case is extracted the classification of data and is combined into the case that then case extracts all categories, then consisted of initial case library.
3. the intelligent extract method of ore grinding control case according to claim 2 is characterized in that described definite control case structure comprises two parts, namely comprises the operating mode description of case and the solution of case; It is to affect the factor of ore grinding that the operating mode of case is described, and comprises that ore kind, head grade, ore disseminated grain size fineness, grindability and grinding particle size are as the operating mode description of case; The solution of case is the factor that ore grinding need to be controlled, and comprises that new mine-supplying quantity, bowl mill entrance add discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force as the solution of case.
4. ore grinding according to claim 2 is controlled the intelligent extract method of case, it is characterized in that it is that the historical data in the database in a period of time is organized according to top definite case structure that described case is extracted pretreatment, namely add discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force and consist of a pending data group by ore kind, head grade, ore disseminated grain size fineness, grindability, grinding particle size, new mine-supplying quantity, bowl mill entrance; And filter unusual record, completion missing values and utilize running mean to process denoising is added discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force data recording with the underproof new mine-supplying quantity of grinding particle size on the same day, bowl mill entrance and is removed.
5. ore grinding according to claim 2 is controlled the intelligent extract method of case, it is characterized in that it is that the data recording that it is good that case is extracted pretreatment is utilized Self-Organizing Feature Maps that described case is extracted the classification of data, by self training, automatically input pattern is classified.
6. ore grinding according to claim 2 is controlled the intelligent extract method of case, it is characterized in that the described case that is combined into is to extract the good record of classification automatic classification of data according to case, in the record that it is good that each class is classified, find out a best record of time in grinding production effect, the ore kind that this record is corresponding, head grade, ore disseminated grain size fineness, grindability and grinding particle size are described as the operating mode of case, the new mine-supplying quantity that this record is corresponding, the bowl mill entrance is added discharge, overflow concentration in classifier, hydrocyclone feed ore concentration and hydraulic cyclone feed force are as the solution of case, the operating mode description of case and the solution of case correspond to a new case, deposit in the case library.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103713619A (en) * 2013-12-20 2014-04-09 东北大学 Test method for ore grinding process operation control method
CN109214415A (en) * 2018-07-19 2019-01-15 西安建筑科技大学 A kind of ore reduction grinding effect evaluation method
CN112598618A (en) * 2020-11-16 2021-04-02 鞍钢集团矿业有限公司 Mill ore feeding amount prediction method based on image recognition technology

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CN1598534A (en) * 2004-07-28 2005-03-23 东北大学 Soft investigating method for overflow grain index of ore grinding system based on case inference
CN1603986A (en) * 2004-10-29 2005-04-06 东北大学 Grinding system intelligent optimization initialization method based on case ratiocination
US20100258660A1 (en) * 2007-12-14 2010-10-14 University Of Kwazulu-Natal Method of Grinding a Mineral Containing Ore

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CN1598534A (en) * 2004-07-28 2005-03-23 东北大学 Soft investigating method for overflow grain index of ore grinding system based on case inference
CN1603986A (en) * 2004-10-29 2005-04-06 东北大学 Grinding system intelligent optimization initialization method based on case ratiocination
US20100258660A1 (en) * 2007-12-14 2010-10-14 University Of Kwazulu-Natal Method of Grinding a Mineral Containing Ore

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柴天佑等: "选矿生产过程综合自动化系统", 《首届全国有色金属自动化技术与应用学术年会论文集》, 1 November 2003 (2003-11-01), pages 1 - 5 *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103713619A (en) * 2013-12-20 2014-04-09 东北大学 Test method for ore grinding process operation control method
CN103713619B (en) * 2013-12-20 2016-05-25 东北大学 A kind of method of testing of grinding process progress control method
CN109214415A (en) * 2018-07-19 2019-01-15 西安建筑科技大学 A kind of ore reduction grinding effect evaluation method
CN109214415B (en) * 2018-07-19 2021-11-02 西安建筑科技大学 Method for judging ore crushing and grinding effect
CN112598618A (en) * 2020-11-16 2021-04-02 鞍钢集团矿业有限公司 Mill ore feeding amount prediction method based on image recognition technology
CN112598618B (en) * 2020-11-16 2023-11-17 鞍钢集团矿业有限公司 Image recognition technology-based ore feeding amount prediction method for mill

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