CN103376376A - Electrical performance comprehensive detecting equipment for ignitrons - Google Patents
Electrical performance comprehensive detecting equipment for ignitrons Download PDFInfo
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- CN103376376A CN103376376A CN 201210130950 CN201210130950A CN103376376A CN 103376376 A CN103376376 A CN 103376376A CN 201210130950 CN201210130950 CN 201210130950 CN 201210130950 A CN201210130950 A CN 201210130950A CN 103376376 A CN103376376 A CN 103376376A
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Abstract
The invention discloses electrical performance comprehensive detecting equipment for ignitrons. The electrical performance comprehensive detecting equipment for the ignitrons comprises a material loading station, a transient heat testing station, a high-voltage insulation testing station and an automatic code spraying station. The transient heat testing station is used for detecting bridge circuit resistance and transient heat of products, the high-voltage insulation testing station is used for detecting the insulating resistance of the products, and the transient heat testing station and the high-voltage insulation testing station are mutually connected through a conveying device to form streamlined operation of electrical performance detection of the products to achieve the purpose of quick and batch testing. The electrical performance comprehensive detecting equipment for the ignitrons is an automatic testing system controlled by a computer, is used for replacing manual measurement, has the advantages of being stable in movement, accurate in location, high in precision, quick in testing and capable of full-automatically recording measuring testing data, and can carrying out testing work continuously in a long time. The electrical performance comprehensive detecting equipment for the ignitrons is simple in structure, convenient to operate, safe, reliable and low in failure rate, achieves the automatic testing of detection of initiating explosive devices, effectively improves production efficiency and reduces production cost.
Description
Technical field
The present invention relates to a kind of priming system detection system, be specifically related to a kind of ignition tube electrical property overall checkout equipment.
Background technology
In the market, the test of priming system mostly is manual wiring, manual test, and speed is slow, and efficient is low, and security is not high.Can not adapt to market to the demand of priming system, thereby design is tested (test fixture coupled computer, PLC, mechanical arm) automatically to satisfy the testing efficiency of reliability, security and the raising test tested.
Summary of the invention
For the problem that exists in the background technology, the invention provides a kind of by computer-controlled automatization test system, in order to substitute manual measurement, the function of have operating stably, accurately locate, high precision being tested fast, automatically test figure measured in record, and can uninterruptedly carry out for a long time test job, simple in structure, safe, reliable, long service life.
The technical solution used in the present invention is:
A kind of ignition tube electrical property overall checkout equipment, comprise the detection line casing, it is characterized in that: be fixed with the detection line loading stand on the detection line casing, be disposed with feeding station, the detection of hot transient state station, resistance test station and automatic code-spraying station on the described detection line loading stand;
Described feeding station is arranged on the left side of detection line casing, comprises helical vibration feeder and vibrator feeder support, and described helical vibration feeder is arranged on the vibrator feeder support, connects with total material loading straight-line oscillation loader by the guide rail that stretches out.
Described hot transient state detects station and from left to right is disposed with total material loading straight-line oscillation loader, hot transient state material loading mechanical arm, the upper and lower station of hot transient state and detects anchor clamps and detect the upper and lower station discharging of the hot transient state mechanical arm of the corresponding setting of anchor clamps with the upper and lower station of hot transient state.
Described resistance test station from left to right is disposed with the upper and lower station of upper and lower station linear vibration feeder, the upper and lower station material loading of resistance test mechanical arm, resistance test and detects anchor clamps, sorting reprint and detect the resistance test discharging mechanical arm of the corresponding setting of anchor clamps with the upper and lower station of resistance test.
Described automatic code-spraying station is arranged on the right side that detection line is installed table top, connects with the resistance test station by line slide rail, and the line slide rail other end is provided with discharge chute.
Described ignition tube electrical property overall checkout equipment also is provided with electric control unit, described electric control unit comprises test computer, field control PLC, spot sensor, control power supply, solenoid directional control valve and cable, all opertaing devices all are integrated in the cabinet, place in the support frame of detection line casing.
The test computer of system is responsible for controlling whole test process, at first test computer carries out self check (sensor loop, measurement instrument loop) to the electric component of whole system, then control on-the-spot PLC and carry out technological action, each operating state signal and measurement data are gathered, the data of collecting are preserved, and on screen, show in real time action situation and the measurement data of each technique position, record and generating report forms.Consist of a complete testing process with this.
Beneficial effect of the present invention is:
1) present device comprises hot transient test system and insulation resistance test system; Hot transient test system is for detection of bridge resistance, and the hot transient state of product, and pressure-resistant test system is for detection of the insulation resistance of product.Both are interconnected to form the streamlined operation that the product electrical property detects by conveyer, to reach test purpose quick, in batches.
2) realized automatic test that priming system is detected, automatic loading product to be measured, automatic transmission product to be measured is significantly enhanced productivity, and reduces production costs.
3) simple in structure, convenient operation, safe and reliable, failure rate is low, long service life can uninterruptedly be carried out test job for a long time.
4) but the indices of automatic decision product automatically the overproof product of index is rejected.
5) adopt the Linear transmission device structure, simple for structure, testing efficiency is high.
6) each technique position is carried out 2 products detections simultaneously, and hot transient state station can be tested 20 products in one minute, and the insulation resistance station can be finished 18 product tests in one minute, and whole equipment per minute can be finished 18 product tests, thereby has improved production efficiency.
7) present device is provided with the automatic code-spraying station, can be to the product automatic code-spraying of test passes.
8) virtual condition of system software test interface clear and definite ground reflection field apparatus, each technical indicator parameter of simultaneous display has good man-machine dialog interface.
9) test result of all products is preserved, and can return afterwards and look into.
10) this equipment is special inspecting equipment, and software is customized development, can customize output report and curve form according to customer requirements.
Description of drawings:
Fig. 1 is general assembly structural representation of the present invention.
Fig. 2 is structure vertical view of the present invention.
Fig. 3 is computer control system network topological diagram of the present invention.
Among the figure: 1, helical vibration feeder 2, vibrator feeder support 3A, station detects anchor clamps 3B on the hot transient state, station detects anchor clamps 4 under the hot transient state, station discharging mechanical arm 5 under the hot transient state, lower station linear vibration feeder 6, station material loading mechanical arm 7 under the resistance test, total material loading straight-line oscillation loader 8, hot transient state material loading mechanical arm 9, station discharging mechanical arm 10 on the hot transient state, station material loading mechanical arm 11 on the resistance test, upper station linear vibration feeder 12, resistance test discharging mechanical arm 13A, withstand voltage upper station detects anchor clamps 13B, and withstand voltage lower station detects anchor clamps 14, coding station 15, discharge chute 16, detection line casing 17, detection line loading stand
Embodiment:
The present invention will be further described below in conjunction with Figure of description.
A kind of ignition tube electrical property overall checkout equipment as shown in Figure 1, 2, comprise detection line casing 16, be fixed with detection line loading stand 17 on the detection line casing, be disposed with feeding station, the detection of hot transient state station, resistance test station and automatic code-spraying station on the described detection line loading stand.
Described feeding station is arranged on the left side of detection line casing, comprises helical vibration feeder 1 and vibrator feeder support 2, and described helical vibration feeder 1 is arranged on the vibrator feeder support 2, connects with total material loading straight-line oscillation loader 7 by the guide rail that stretches out.
Described hot transient state detects station and from left to right is disposed with total material loading straight-line oscillation loader 7, hot transient state material loading mechanical arm 8, hot transient state up/down station and detects anchor clamps 3A, 3B and detect the hot transient state up/down station discharging mechanical arm 9,4 of anchor clamps 3A, the corresponding setting of 3B with hot transient state up/down station.
The main processes that hot transient state detects station is: product vibration feeding, product linear feeding, product automatic capturing and clamping, bridge resistance, detection, hot transient test, pieces O.K. feeding and linear feeding, defective rejecting.The power of product material loading is provided by vibrator feeder, straight line loader, product feeding time primary design be per 4.5 seconds two, the unnecessary material vibrator feeder that automatically falls back.Material loading speed should satisfy 2 the requirement in 5 seconds of hot transient state station.During the product material loading, go up simultaneously two products, in-line arrangement is arranged, the positioning guide rail mode of straight line loader is adopted in the material loading location, grasping element is supporting: each one of lift cylinder, horizontal air cylinder, two of air-actuated jaws, product adapter anchor clamps 2 covers, product is sandwiched the adapter clip tool from movingly, carry out the front preparation of test.Hot transient state detects and adopts hot transient state detector to finish, and whole process uses the hot transient state detector of a cover to adopt polling mode to detect two products by computer controlled automatic and collection.Hot transient state is carried out discharging work after detecting and finishing, and in order to decompose the discharging time, the discharging element is supporting: 2 lift cylinders, 2 horizontal air cylinders, 2 air-actuated jaws, 2 cover straight line feeders, 2 waste recovery boxes.The certified products discharging is given insulation resistance and is detected station to straight line feeder, and unacceptable product is put into recycling box.
Described resistance test station from left to right is disposed with up/down station linear vibration feeder 11,5, resistance test up/down station material loading mechanical arm 10,6, resistance test up/down station detect anchor clamps 13A, 13B and detect the resistance test discharging mechanical arm 12 of anchor clamps 13A, the corresponding setting of 13B with resistance test up/down station.
The main processes of resistance test station is: straight line feeder feeding, product automatic capturing and clamping, insulation resistance detection, certified products and unacceptable product discharging.The product of sending here by up/down station linear vibration feeder 11,5, carry out the megger test test, this station material loading is supporting: 2 lift cylinders, 2 horizontal air cylinders, 2 air-actuated jaws, product adapter anchor clamps 2 overlap, product is sandwiched the adapter clip tool from movingly, carry out the front preparation of test.For the consideration of process time, this station adopts two cover Insulation Resistance Testers, two products is carried out respectively two seconds megger test.Detect anchor clamps 13A, 13B by resistance test up/down station, each test products clamping is firm, two product electricity levels are by the anchor clamps short circuit, be connected on the negative terminal of Insulation Resistance Tester, the probe that will be connected to the Insulation Resistance Tester anode by carrying out cylinder is connected on the metal shell of product, and the computer controlled automatic Insulation Resistance Tester can impose the 500V DC voltage between two electrodes and product aluminum hull, continue 2S, its insulation resistance of synchro measure 〉=1M Ω.Insulation resistance carries out discharging work after detecting and finishing, and the discharging element is supporting: 1 lift cylinder, 1 horizontal air cylinder, 2 air-actuated jaws, 1 product recycling box.Certified products, unacceptable product are automatically separately in discharging.
Described automatic code-spraying station is arranged on the right side that detection line is installed table top 17, connects with the resistance test station by line slide rail, and the line slide rail other end is provided with discharge chute 15.
The main processes of automatic code-spraying station is: 1) product introduction automatic code-spraying technique position: megger test is finished, 2 products of resistance test discharging mechanical arm 12 crawls walk to first defective material and unload material level, with the discharging of megger test substandard product, then continue to walk to the accept coding and load the position, product is put to product loading dock frock product introduction automatic code-spraying technique position.2) automatic code-spraying: after product crawl gas pawl was opened, COMPUTER DETECTION ink jet numbering machine position was automatically controlled ink jet numbering machine and is walked to the opposing party along the straight line slide unit, and in the walking process, ink jet numbering machine walks to the other end and stops automatically to product code-spraying, waits for next time product code-spraying.If in the reference position (in straight line slide unit centre position) at two ends, left start bit (the not coding of process Computer control ink jet numbering machine) is not arrived in its walking of computer controlled automatic to ink jet numbering machine, and then carries out above-mentioned action; Straight line slide unit two ends are provided with position transducer, are used for controlling the parking of servomotor; The ink jet numbering machine speed of travel and coding speed will be mated, and the adjustment of the speed of travel is controlled by servomotor; Because the strict demand of product code-spraying position, the connecting tooling of ink jet numbering machine and straight line slide unit should be designed with and heighten, levelling device, makes things convenient for the ink jet numbering machine debugging.
Described ignition tube electrical property overall checkout equipment also is provided with electric control unit, described electric control unit comprises test computer, field control PLC, spot sensor, control power supply, solenoid directional control valve and cable, all opertaing devices all are integrated in the cabinet, place in the support frame of detection line casing 15.As shown in Figure 3, the test computer of system is responsible for controlling whole test process, at first test computer carries out self check (sensor loop, measurement instrument loop) to the electric component of whole system, then control on-the-spot PLC and carry out technological action, each operating state signal and measurement data are gathered, the data of collecting are preserved, and on screen, show in real time action situation and the measurement data of each technique position, record and generating report forms.Consist of a complete testing process with this.Test computer and measurement instrument carry out communication to be measured, and carries out Communication Control with PLC, so that whole system forms totally digitilized TT ﹠ C.
The present device workflow is: detection piece is by helical vibration feeder 1 concussion material loading, be delivered to total material loading straight-line oscillation loader 7 by the guide rail that stretches out, hot transient state material loading mechanical arm 8 is when detection piece puts in place, quick acting clamping detection piece divides and is clipped to hot transient state up/down station and detects on anchor clamps 3A, the 3B, carries out hot transient test.Detect complete detection piece and be clamped on the linear vibration feeder 11 of upper station by station discharging mechanical arm 9 on the hot transient state respectively, station discharging mechanical arm 4 is clamped on the linear vibration feeder 5 of lower station under the hot transient state.Behind the transmission arrival resistance test station of detection piece by linear vibration feeder 11 and 5, respectively by station material loading mechanical arm 10 gripping detection pieces on the resistance test to detecting on the anchor clamps 13A, station material loading mechanical arm 6 gripping detection pieces are to detecting on the anchor clamps 13B under the resistance test, carry out megger test, the product that detected goes out through after 14 codings of coding station by 12 clampings of resistance test discharging mechanical arm, puts into discharge chute 15.
Although the present invention describes with reference to aforesaid specific embodiment; but those skilled in the art will be appreciated that; above embodiment illustrates the present invention rather than restriction the present invention, as long as in the scope of in connotation scope of the present invention the variation of above-described embodiment, claims that modification all should fall into the application being asked for protection.
Claims (4)
1. ignition tube electrical property overall checkout equipment, comprise the detection line casing, it is characterized in that: be fixed with detection line loading stand (17) on the detection line casing, be disposed with feeding station, the detection of hot transient state station, resistance test station and automatic code-spraying station on the described detection line loading stand;
Described feeding station is arranged on the left side of detection line casing, comprise helical vibration feeder (1) and vibrator feeder support (2), described helical vibration feeder (1) is arranged on the vibrator feeder support (2), connects with total material loading straight-line oscillation loader (7) by the guide rail that stretches out;
Described automatic code-spraying station is arranged on the right side that detection line is installed table top, connects with the resistance test station by line slide rail, and the line slide rail other end is provided with discharge chute (15).
2. a kind of ignition tube electrical property overall checkout equipment according to claim 1 is characterized in that: described hot transient state detects station and from left to right is disposed with total material loading straight-line oscillation loader (7), hot transient state material loading mechanical arm (8), the upper and lower station of hot transient state and detects anchor clamps (3A, 3B) and detect the upper and lower station discharging of the hot transient state mechanical arm (9,4) of the corresponding setting of anchor clamps (3A, 3B) with the upper and lower station of hot transient state.
3. a kind of ignition tube electrical property overall checkout equipment according to claim 2 is characterized in that: described resistance test station from left to right is disposed with upper and lower station linear vibration feeder (11,5), the upper and lower station material loading of resistance test mechanical arm (10,6), the upper and lower station of resistance test and detects anchor clamps (13A, 13B) and detect the resistance test discharging mechanical arm (12) of the corresponding setting of anchor clamps (13A, 13B) with the upper and lower station of resistance test.
4. a kind of ignition tube electrical property overall checkout equipment according to claim 1, it is characterized in that: described ignition tube electrical property overall checkout equipment also is provided with electric control unit, described electric control unit comprises test computer, field control PLC, spot sensor, control power supply, solenoid directional control valve and cable, all opertaing devices all are integrated in the cabinet, place in the support frame of detection line casing (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210130950 CN103376376A (en) | 2012-04-28 | 2012-04-28 | Electrical performance comprehensive detecting equipment for ignitrons |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210130950 CN103376376A (en) | 2012-04-28 | 2012-04-28 | Electrical performance comprehensive detecting equipment for ignitrons |
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| CN103376376A true CN103376376A (en) | 2013-10-30 |
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| CN 201210130950 Pending CN103376376A (en) | 2012-04-28 | 2012-04-28 | Electrical performance comprehensive detecting equipment for ignitrons |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104597325A (en) * | 2013-11-01 | 2015-05-06 | 上海航天设备制造总厂 | Method for testing resistance of initiating explosive device for coupling mechanism |
| CN107030022A (en) * | 2017-04-15 | 2017-08-11 | 江苏怡通控制系统有限公司 | The temperature sorting and pressure-resistant automatic test machine of a kind of 17AM temperature protectors |
| CN108247257A (en) * | 2018-03-29 | 2018-07-06 | 贵州盘江民爆有限公司 | A kind of full-automatic electronic detonator fire element welding test production line |
| CN108686967A (en) * | 2018-04-04 | 2018-10-23 | 德阳帛汉电子有限公司 | Chip detecting system and detection method |
| CN105676038B (en) * | 2016-03-23 | 2019-01-04 | 扬州德芬迪智能装备有限公司 | A kind of igniter electric discharge aging test production |
| CN109709157A (en) * | 2019-01-24 | 2019-05-03 | 上海乔治费歇尔亚大塑料管件制品有限公司 | Detection device for plastic pipe |
| CN109709157B (en) * | 2019-01-24 | 2024-06-28 | 上海乔治费歇尔亚大塑料管件制品有限公司 | Detection device for plastic pipe fitting |
-
2012
- 2012-04-28 CN CN 201210130950 patent/CN103376376A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104597325A (en) * | 2013-11-01 | 2015-05-06 | 上海航天设备制造总厂 | Method for testing resistance of initiating explosive device for coupling mechanism |
| CN105676038B (en) * | 2016-03-23 | 2019-01-04 | 扬州德芬迪智能装备有限公司 | A kind of igniter electric discharge aging test production |
| CN107030022A (en) * | 2017-04-15 | 2017-08-11 | 江苏怡通控制系统有限公司 | The temperature sorting and pressure-resistant automatic test machine of a kind of 17AM temperature protectors |
| CN108247257A (en) * | 2018-03-29 | 2018-07-06 | 贵州盘江民爆有限公司 | A kind of full-automatic electronic detonator fire element welding test production line |
| CN108247257B (en) * | 2018-03-29 | 2023-11-10 | 贵州盘江民爆有限公司 | Full-automatic electronic detonator ignition element welding test production line |
| CN108686967A (en) * | 2018-04-04 | 2018-10-23 | 德阳帛汉电子有限公司 | Chip detecting system and detection method |
| CN109709157A (en) * | 2019-01-24 | 2019-05-03 | 上海乔治费歇尔亚大塑料管件制品有限公司 | Detection device for plastic pipe |
| CN109709157B (en) * | 2019-01-24 | 2024-06-28 | 上海乔治费歇尔亚大塑料管件制品有限公司 | Detection device for plastic pipe fitting |
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Application publication date: 20131030 |