CN103375485B - Teflon rubber roll - Google Patents
Teflon rubber roll Download PDFInfo
- Publication number
- CN103375485B CN103375485B CN201310319322.8A CN201310319322A CN103375485B CN 103375485 B CN103375485 B CN 103375485B CN 201310319322 A CN201310319322 A CN 201310319322A CN 103375485 B CN103375485 B CN 103375485B
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- China
- Prior art keywords
- rubber roll
- teflon
- sleeve pipe
- blank
- metal
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Links
- 239000004809 Teflon Substances 0.000 title claims abstract description 30
- 229920006362 Teflon® Polymers 0.000 title claims abstract description 30
- 239000002184 metal Substances 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 229920006361 Polyflon Polymers 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000005245 sintering Methods 0.000 claims description 2
- 230000032683 aging Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003723 Smelting Methods 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 238000005554 pickling Methods 0.000 abstract description 2
- 239000003292 glue Substances 0.000 description 5
- -1 polytetrafluoroethylene Polymers 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical class [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
Landscapes
- Rolls And Other Rotary Bodies (AREA)
Abstract
The present invention relates to a kind of industrial rubber roll.Teflon rubber roll, this rubber roll comprises roll body and metal mandrel, and roll body adopts the cylinder-shaped sleeve of teflon material, and the wall thickness of sleeve pipe is at 10 ~ 100mm, described metal mandrel to be located in sleeve pipe and to fix with sleeve pipe, is respectively equipped with spindle nose at the two ends of plug.Rubber roll of the present invention can be widely used in the industries such as chemical industry, smelting, printing, overcomes traditional rubber roll short for working life, and easily the shortcoming such as aging, greatly reduces the cost of production of rubber roll applying unit, be especially applicable to papermaking, zinc-plated, the industries such as pickling.Therefore, possess energy-saving and cost-reducing and high performance product as one, market prospects are boundless.
Description
Technical field
The present invention relates to a kind of industrial rubber roll.
Background technique
Existing rubber roller for industry be with metal or other materials for core, cover the roll goods that rubber is made through sulfuration outward.This rubber roller for industry due to wear-resisting property and resistance to heat bad, in harsh industrial environment, using one, that burn into occurs is aging, and mechanical property is poor, and working life is shorter.
Chinese invention patent (application number: 201210351099, the applying date: on September 20th, 2012) disclose a kind of rubber roller for industry, comprise metal-cored, describedly metal-coredly be coated with outer layer glue, described outer layer glue and metal-cored between be provided with hard glue-line, described outer layer glue outer wall is fitted with polytetrafluoroethylene film layer.This patent is only arrange polytetrafluoroethylene film layer at roll surfaces, polytetrafluoroethylene film laminating closes on outer layer glue, the thickness low LCL of polytetrafluoroethylene film layer easily causes peeling off, additionally by the difficulty of processing arranging multilayer outer layer glue and hard glue-line and too increase product.
Summary of the invention
In order to solve above-mentioned technical problem, the object of this invention is to provide a kind of teflon rubber roll, this rubber roll has the features such as strong acid-base-resisting, high-low temperature resistant (± 200 DEG C), ageing-resistant long service life.
In order to realize above-mentioned object, present invention employs following technological scheme:
Teflon rubber roll, this rubber roll comprises roll body and metal mandrel, and roll body adopts the cylinder-shaped sleeve of teflon material, and the wall thickness of sleeve pipe is at 10 ~ 100mm, described metal mandrel to be located in sleeve pipe and to fix with sleeve pipe, is respectively equipped with spindle nose at the two ends of plug.
As preferably, the wall thickness of described sleeve pipe is at 20 ~ 50mm.
As preferably, the surface of described metal mandrel is axially arranged with sword groove tooth, and metal mandrel and sleeve pipe are tightly fixed by sword groove tooth.
As preferably, described metal mandrel comprises metal tube and connection end, and metal tube is set in sleeve pipe, and connection end is set in the two ends of metal tube, and welds mutually with metal tube inwall, and described spindle nose is arranged on connection end.
As preferably, the outer surface of described connection end is arranged with teflon cover, and the end face of metal tube closed by teflon cover, and the end face of teflon cover is concordant with the end face of sleeve pipe, and welds mutually with box face.
As preferably, the wall thickness of described metal tube is 10 ~ 40mm.
As preferably, described teflon sleeve wall thickness is 10 ~ 30mm.
The present invention is owing to have employed above technological scheme, and product antiseptic property is powerful, can use not aging for a long time, do not corrode in any acid-base solution, and indeformable, superpower high and low temperature resistance, normally can use under ± 200 DEG C of environment.It is short for working life that this product solves traditional rubber roll, the situation of easy damaged.Rubber roll of the present invention can be widely used in the industries such as each chemical industry, papermaking, smelting, printing, has the feature such as strong acid-base-resisting, ageing-resistant long service life.Particularly in the corrosive environments such as strong acid and strong base, working life can reach the 12-24 month.Overcome general rubber roll less than the situation of 60 days, greatly to enhance productivity working life in corrosive environment, saved cost of production, added the performance of enterprises etc.Traditional product, be that raw material makes with rubber, corrosion resistance is poor, not wear-resisting, service time only has one month, this cost of goods manufactured is the same with traditional product, but can reach 1 year the service time of this product, greatly reduces the cost of production of rubber roll applying unit, and the contaminativity of rubber is large, during this product uses, contamination-free produces.
Rubber roll of the present invention can be widely used in the industries such as chemical industry, smelting, printing, overcomes traditional rubber roll short for working life, and easily the shortcoming such as aging, greatly reduces the cost of production of rubber roll applying unit, be especially applicable to papermaking, zinc-plated, the industries such as pickling.Therefore, possess energy-saving and cost-reducing and high performance product as one, market prospects are boundless.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is made a detailed explanation.
Teflon rubber roll as shown in Figure 1, this rubber roll comprises roll body and metal mandrel, roll body adopts the cylinder-shaped sleeve 1 of teflon material, the wall thickness of sleeve pipe 1 is at 30mm, described metal mandrel to be located in sleeve pipe 1 and to fix with sleeve pipe 1, the surface of described metal mandrel is axially arranged with sword groove tooth, and metal mandrel and sleeve pipe 1 are tightly fixed by sword groove tooth.Metal mandrel comprises metal tube 2 and connection end 3, the wall thickness of metal tube 2 is 20mm, metal tube 2 is set in sleeve pipe 1, described connection end 3 is set in the two ends of metal tube 2, and weld mutually with metal tube 2 inwall, connection end 3 is arranged spindle nose 5, and be arranged with teflon cover 4 at the outer surface of connection end 3.The wall thickness of described teflon cover 4 is 13mm, and teflon overlaps the end face of 4 closed metal bodys 2, and the end face of teflon cover 4 is concordant with the end face of sleeve pipe 1, and welds mutually with sleeve pipe 1 end face.
Product of the present invention has strong acid-base-resisting, high-low temperature resistant, ageing-resistant performance.Proportion: 2.1-2.3g/cm
3tensile strength:>=15Mpa elongation at break:>=150% high-low temperature resistant: ± 200 DEG C of strong and weak soda acids of breakdown voltage: 19Kv/mm and solvent effect: nothing.Particularly in the corrosive environments such as strong acid and strong base, working life can reach the 12-24 month.Overcome general rubber roll less than the situation of 60 days, greatly to enhance productivity working life in corrosive environment, saved cost of production, added the performance of enterprises etc.
The preparation method of above-mentioned teflon rubber roll is as follows:
1) polyflon fine powder is become the blank of required rubber roll size through shaping die through oil hydraulic press high pressure type, to be positioned in constant temperature oven two to three days;
2) after 2 ~ 3 days, teflon blank is positioned in sintering furnace, slow fire toasts seven days, takes out after 24 hours through about 380 DEG C high temperature constant temperatures;
3) blank after taking out is through external form, inner mold, the size needed for a machining rubber roll, the plug of rubber roll steel core addition with sword groove dentation, dimensioned needed for client is good, the internal diameter of blank and the external diameter of steel core by size ratio are processed, general blank internal diameter about 15mm less of steel core external diameter;
4) blank handled well of size is even through 250 DEG C of high-temperature bakings, is directly enclosed within the steel core processed, then by the mode that oil pressure extrudes, blank is firmly enclosed within steel core after taking-up, then makes it nature and cools;
5) blank moulded by the steel being cooled to normal temperature, through customer requirement, is processed into the rubber roll of various type shape by figure.
Claims (4)
1. teflon rubber roll, it is characterized in that: this rubber roll comprises roll body and metal mandrel, roll body adopts the cylinder-shaped sleeve (1) of teflon material, the wall thickness of sleeve pipe (1) is at 10 ~ 100mm, described metal mandrel to be located in sleeve pipe (1) and to fix with sleeve pipe (1), is respectively equipped with spindle nose at the two ends of plug; The surface of metal mandrel is axially arranged with sword groove tooth, and metal mandrel and sleeve pipe (1) are tightly fixed by sword groove tooth; Metal mandrel comprises metal tube (2) and connection end (5), metal tube (2) is set in sleeve pipe (1), connection end (5) is set in the two ends of metal tube (2), and welds mutually with metal tube (2) inwall, and described spindle nose is arranged on connection end (5); The outer surface of connection end (5) is arranged with teflon cover (4), the end face of teflon cover (4) closed metal body (2), and the end face of teflon cover (4) is concordant with the end face of sleeve pipe (1), and welds mutually with sleeve pipe (1) end face;
The preparation method of above-mentioned teflon rubber roll is as follows:
1) polyflon fine powder is become the blank of required rubber roll size through shaping die through oil hydraulic press high pressure type, to be positioned in constant temperature oven two to three days;
2) after 2 ~ 3 days, teflon blank is positioned in sintering furnace, slow fire toasts seven days, takes out after 24 hours through 380 DEG C of high temperature constant temperatures;
3) blank after taking out is through external form, inner mold, the size needed for a machining rubber roll, the plug of rubber roll steel core addition with sword groove dentation, dimensioned needed for client is good, the internal diameter of blank and the external diameter of steel core by size ratio are processed, general blank internal diameter 15mm less of steel core external diameter;
4) blank handled well of size is even through 250 DEG C of high-temperature bakings, is directly enclosed within the steel core processed, then by the mode that oil pressure extrudes, blank is firmly enclosed within steel core after taking-up, then makes it nature and cools;
5) blank moulded by the steel being cooled to normal temperature, through customer requirement, is processed into the rubber roll of various type shape by figure.
2. teflon rubber roll according to claim 1, is characterized in that: the wall thickness of sleeve pipe (1) is at 20 ~ 50mm.
3. teflon rubber roll according to claim 1, is characterized in that: the wall thickness of metal tube (2) is 10 ~ 40mm.
4. teflon rubber roll according to claim 1, is characterized in that: the wall thickness of teflon cover (4) is 10 ~ 30mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310319322.8A CN103375485B (en) | 2013-07-25 | 2013-07-25 | Teflon rubber roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310319322.8A CN103375485B (en) | 2013-07-25 | 2013-07-25 | Teflon rubber roll |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103375485A CN103375485A (en) | 2013-10-30 |
| CN103375485B true CN103375485B (en) | 2015-12-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310319322.8A Active CN103375485B (en) | 2013-07-25 | 2013-07-25 | Teflon rubber roll |
Country Status (1)
| Country | Link |
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| CN (1) | CN103375485B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107150424B (en) * | 2016-03-02 | 2021-06-08 | 富士胶片株式会社 | Film forming apparatus and method |
| CN109177366A (en) * | 2018-08-29 | 2019-01-11 | 江苏诺唯亚环保科技有限公司 | A kind of anti-corrosion of metal roller and its manufacturing method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5902653A (en) * | 1993-12-29 | 1999-05-11 | Nichias Corporation | Oil holding cylinder for an oil coating roller and method therefor |
| JP2002292417A (en) * | 2001-03-30 | 2002-10-08 | Topy Ind Ltd | Structure of padded roller |
| CN1597475A (en) * | 2004-09-01 | 2005-03-23 | 镇江市营房塑电有限公司 | Carrier roller |
| CN201053031Y (en) * | 2007-03-26 | 2008-04-30 | 宝山钢铁股份有限公司 | Strip steel acid washing bath carrying roller |
| CN201296526Y (en) * | 2008-10-14 | 2009-08-26 | 南通海一电子有限公司 | Roll shaft |
| CN202360591U (en) * | 2011-12-02 | 2012-08-01 | 安徽春风织造有限公司 | Shaft bush for cloth roller |
| CN203394997U (en) * | 2013-07-25 | 2014-01-15 | 湖州宁鑫新材料科技有限公司 | Polytetrafluoroethylene rubber covered roller |
-
2013
- 2013-07-25 CN CN201310319322.8A patent/CN103375485B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5902653A (en) * | 1993-12-29 | 1999-05-11 | Nichias Corporation | Oil holding cylinder for an oil coating roller and method therefor |
| JP2002292417A (en) * | 2001-03-30 | 2002-10-08 | Topy Ind Ltd | Structure of padded roller |
| CN1597475A (en) * | 2004-09-01 | 2005-03-23 | 镇江市营房塑电有限公司 | Carrier roller |
| CN201053031Y (en) * | 2007-03-26 | 2008-04-30 | 宝山钢铁股份有限公司 | Strip steel acid washing bath carrying roller |
| CN201296526Y (en) * | 2008-10-14 | 2009-08-26 | 南通海一电子有限公司 | Roll shaft |
| CN202360591U (en) * | 2011-12-02 | 2012-08-01 | 安徽春风织造有限公司 | Shaft bush for cloth roller |
| CN203394997U (en) * | 2013-07-25 | 2014-01-15 | 湖州宁鑫新材料科技有限公司 | Polytetrafluoroethylene rubber covered roller |
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| Publication number | Publication date |
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| CN103375485A (en) | 2013-10-30 |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230908 Address after: 313000 Chi Lang group, shebei village, Xin'an Town, Deqing County, Huzhou City, Zhejiang Province Patentee after: Zhejiang Ningqi environmental protection material technology Co.,Ltd. Address before: Room 4014, 4th Floor, No. 333 Changhong Street, Wukang Town, Deqing County, Huzhou City, Zhejiang Province, 313200 Patentee before: HUZHOU NINGXIN NEW MATERIAL TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: PTFE rubber roller Granted publication date: 20151223 Pledgee: Zhejiang Deqing Rural Commercial Bank Co.,Ltd. Xiashe sub branch Pledgor: Zhejiang Ningqi environmental protection material technology Co.,Ltd. Registration number: Y2024980023461 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |