CN103373007A - Flame retardant plastic cellular board, as well as preparation method and applications thereof - Google Patents
Flame retardant plastic cellular board, as well as preparation method and applications thereof Download PDFInfo
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- CN103373007A CN103373007A CN2012101134343A CN201210113434A CN103373007A CN 103373007 A CN103373007 A CN 103373007A CN 2012101134343 A CN2012101134343 A CN 2012101134343A CN 201210113434 A CN201210113434 A CN 201210113434A CN 103373007 A CN103373007 A CN 103373007A
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Abstract
The invention relates to a flame retardant plastic cellular board, as well as a preparation method and applications thereof. The flame retardant plastic cellular board consists of first flame retardant veneering paper, a first panel, a plastic honeycomb core, a second panel and second flame retardant veneering paper. The first flame retardant veneering paper, the first panel, the plastic honeycomb core, the second panel and the second flame retardant veneering paper are overlapped from top to bottom, then are put into a drying oven, are pressurized and combined under a heating condition, and are subjected pressure maintaining, taken out and cooled to the room temperature. Compared with the prior art, the flame retardant plastic cellular board has the functions of simple formation, sound isolation, wear resistance, flame resistance, damp prevention and the like, has the characteristics of light weight, environment friendliness, recycling and low cost, and can be widely used for furniture, building templates and the like.
Description
Technical field
The present invention relates to the Macromolecular composite plate field, especially relate to a kind of flame retardant plastics cellular board and its preparation method and application.
Background technology
Because light, the characteristics such as intensity is high, rigidity is large, the noise reduction thermal insulation is good, good stability of cellular board quality, in the fields such as space flight, aircraft, train, boats and ships, building, furniture, be widely used, especially in furniture and building field, usually use paper honeycomb and timber cellular board, material and space have greatly been saved, and material has higher-strength, lighter weight, the requirement of satisfiability energy aspect.
Also there are some larger problems in the cellular board that is used on furniture and the building template now simultaneously, the moisture resistivity of honeycomb card board is relatively poor, the timber cellular board faces timber problem in short supply, and the most of use of present cellular board is the T shape wire combination of honeycomb core and panel, and use the adhesive bonding, intensity, rigidity, the stability of cellular board are restricted.In addition, because the connected mode of honeycomb core self and honeycomb core and panel is physical bond, the working environment of the intensity of adhesive type cellular board, service life and permission is restricted by Adhensive performance to a great extent.Under high humidity, vibration working environment frequent, too high or too low for temperature, come unstuck easily in honeycomb core and panel junction, cause in use, institute's bearing load does not reach the yield limit of the material that uses far away and lost efficacy, mechanical property is lower, cellular board is subject to the impact of the fire resistance of timber own simultaneously, often requires not reach requirement in fire resistance and wearability.
Summary of the invention
Purpose of the present invention is exactly to provide a kind of flame retardant plastics cellular board and its preparation method and application for the defective that overcomes above-mentioned prior art existence, the shortcomings such as this cellular board has light weight, can reclaim use, surface flame-retardant is functional, and the moisture-proof quality poor, stone beehive board that has overcome simultaneously honeycomb card board is heavy, aluminum honeycomb panel easily gets rusty.
Purpose of the present invention can be achieved through the following technical solutions:
A kind of flame retardant plastics cellular board comprises the first fire-retardant decorative paper, the first panel, plastic honeycomb core, the second panel and the second fire-retardant decorative paper.
Described plastic honeycomb core is arranged between the first panel and the second panel, and honeycomb core is the T shape with between two panels is combined the i.e. combining form of face and line.
The described first fire-retardant decorative paper is arranged on the upper surface of the first panel; The described second fire-retardant decorative paper is arranged on the lower surface of the second panel.
The thickness of the described first fire-retardant decorative paper or the second fire-retardant decorative paper is 0.1-1mm, is selected from a kind of in melamine facing paper with fire resistance or the PVC film overlay panel paper.
Be selected from plastic front board, nonwoven or the film of described the first panel or the second panel are made.
Described plastic front board is selected from a kind of in polypropylene (PP) panel, Merlon (PC) panel, PETG (PET) panel or polybutylene terephthalate (PBT) (PBT) panel.
Described nonwoven is selected from a kind of in polypropylene (PP) nonwoven, Merlon (PC) nonwoven, PETG (PET) nonwoven or polybutylene terephthalate (PBT) (PBT) nonwoven.
Described film is selected from a kind of in polypropylene (PP) film, Merlon (PC) film, PETG (PET) film or polybutylene terephthalate (PBT) (PBT) film.
When described the first panel or the second panel were made by plastic front board, its thickness was 1-4mm; When being made by nonwoven, its thickness is 0.1-1mm; When being made by film, its thickness is 0.1-1mm.
The structure of described plastic honeycomb core is cellular, and thickness is 1-50mm, is made by thermoplastic.
Described thermoplastic is selected from one or more in polypropylene (PP), 20% fiber glass reinforced polypropylene (PP), Merlon (PC), PETG (PET) or the polybutylene terephthalate (PBT) (PBT).
The present invention also provides a kind of preparation method of flame retardant plastics cellular board, and the method may further comprise the steps:
With thickness be successively the first fire-retardant decorative paper of 0.1-1mm, the first panel, thickness that thickness is 0.1-4mm be 1-50mm plastic honeycomb core, thickness be 0.1-4mm the second panel and thickness be the second fire-retardant decorative paper of 0.1-1mm from top to bottom stacked after; Put into baking oven, under the heating condition, it is compound to pressurize, and room temperature is taken out, is cooled in pressurize, makes the flame retardant plastics cellular board with five-layer structure.
The heating-up temperature of baking oven is 120-125 ℃.
The compound pressure that pressurizes is controlled to be 0.5-3MPa, and the heating dwell time is 15-20min.
Pressure is to close the combination degree that is " T " shape combination degree, panel and fire-retardant decorative paper between (being the combination between honeycomb core limit and the limit), honeycomb core and panel and set according to being toe-in between honeycomb core.Depend primarily on and be between honeycomb core that toe-in closes, be " T " shape combination degree between honeycomb core and panel.
The method is that to have utilized be to utilize hot melt between panel, fire-retardant decorative paper, the cellular board to be bonded to the cellular board of five-layer structure.
A kind of flame retardant plastics cellular board is as the application of furniture, building template proprietary material.
Compared with prior art, the present invention has following advantage and beneficial effect:
1, a kind of flame retardant plastics cellular board of the present invention is compared with traditional furniture and paper honeycombed sheet and the plank cellular board of building template material, has used plastic honeycomb board, has avoided the not recuperability of not moisture resistivity and the plank cellular board of paper honeycombed sheet.
2, be to bond by the compound mode of hot melt pressurization between the fire-retardant decorative paper of a kind of flame retardant plastics cellular board of the present invention and panel and the honeycomb core, avoided causing because adhesive is subject to ambient influnence the disengaging between panel and the honeycomb core.
3, a kind of flame retardant plastics cellular board of the present invention has not only been strengthened compound between panel and the honeycomb core, and the surface flame-retardant of plastic honeycomb board is functional simultaneously, and can satisfy daily can the requirement Flame Retardancy is not harsh especially occasion.
4, a kind of flame retardant plastics cellular board of the present invention, not only strengthened compound between panel and the honeycomb core, the surface flame-retardant of plastic honeycomb board is functional, the anti-wear performance of material is significantly improved, the while flow process is simple, continuous, high, the constant product quality of production efficiency, and size can be regulated, and can be used for different size requirement occasion.
5, a kind of flame retardant plastics cellular board of the present invention has light weight, environmental protection, can reclaim the advantages such as use.
Description of drawings
Fig. 1 is the structural representation of flame retardant plastics cellular board.
Among the figure: 1 is the first fire-retardant decorative paper, and 2 is the first panel, and 3 is plastic honeycomb core, and 4 is the second panel, and 5 is the second fire-retardant decorative paper.
The specific embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
Embodiment 1
A kind of flame retardant plastics cellular board, its structure as shown in Figure 1, this cellular board comprises the first fire-retardant decorative paper 1, the first panel 2, plastic honeycomb core 3, the second panel 4 and the second fire-retardant decorative paper 5.Wherein, plastic honeycomb core 3 is arranged between the first panel 2 and the second panel 3, and plastic honeycomb core 3 is " T " shape with the first panel 2,3 of the second panels and is combined.The first fire-retardant decorative paper 1 is arranged on the upper surface of the first panel 2, and the second fire-retardant decorative paper 5 is arranged on the lower surface of the second panel 4.
The structure of plastic honeycomb core is cellular, and thickness is 15mm, and (PP) makes by polypropylene; The first panel 2, the second panel 4 thickness are 1mm, are polypropylene (PP) plastic front board.The thickness of the first fire-retardant decorative paper 1, the second fire-retardant decorative paper 5 is 0.5mm, is melamine facing paper.
The preparation method of this flame retardant plastics cellular board is: with thickness be successively the first fire-retardant decorative paper 1 of 0.5mm, the first panel 2, thickness that thickness is 1mm be 15mm plastic honeycomb core 3, thickness be 1mm the second panel 4 and thickness be the second fire-retardant decorative paper 5 of 0.1mm from top to bottom stacked after; Put into baking oven, under 120 ℃, it is compound to pressurize, and pressure is 0.5MPa, behind the heating pressurize 18min, takes out, is cooled to room temperature, makes the flame retardant plastics cellular board with five-layer structure, can be used as furniture, the building template proprietary material uses.
Embodiment 2
A kind of flame retardant plastics cellular board, its structure is with described in the embodiment 1.
The structure of plastic honeycomb core is cellular, and thickness is 1mm, and (PP) makes by polypropylene; The first panel 2, the second panel 4 thickness are 0.1mm, are polypropylene (PP) nonwoven.The thickness of the first fire-retardant decorative paper 1, the second fire-retardant decorative paper 5 is 1mm, is melamine facing paper.
The preparation method of this flame retardant plastics cellular board is: with thickness be successively the first fire-retardant decorative paper 1 of 1mm, the first panel 2, thickness that thickness is 0.1mm be 1mm plastic honeycomb core 3, thickness be 0.1mm the second panel 4 and thickness be the second fire-retardant decorative paper of 1mm from top to bottom stacked after; Put into baking oven, under 124 ℃, it is compound to pressurize, and pressure is 0.5MPa, behind the heating pressurize 15min, takes out, is cooled to room temperature, makes the flame retardant plastics cellular board with five-layer structure, can be used as furniture, the building template proprietary material uses.
A kind of flame retardant plastics cellular board, its structure is with described in the embodiment 1.
The structure of plastic honeycomb core is cellular, and thickness is 50mm, and (PC) makes by Merlon; The first panel 2, the second panel 4 thickness are 4mm, are Merlon (PC) plastic front board.The thickness of the first fire-retardant decorative paper 1, the second fire-retardant decorative paper 5 is 0.1mm, is melamine facing paper.
The preparation method of this flame retardant plastics cellular board is: with thickness be successively the first fire-retardant decorative paper 1 of 0.1mm, the first panel 2, thickness that thickness is 4mm be 50mm plastic honeycomb core 3, thickness be 4mm the second panel 4 and thickness be the second fire-retardant decorative paper 5 of 0.1mm from top to bottom stacked after; Put into baking oven, under 124 ℃, it is compound to pressurize, and pressure is 3MPa, behind the heating pressurize 20min, takes out, is cooled to room temperature, makes the flame retardant plastics cellular board with five-layer structure, can be used as furniture, the building template proprietary material uses.
Embodiment 4
A kind of flame retardant plastics cellular board, its structure is with described in the embodiment 1.
The structure of plastic honeycomb core is cellular, and thickness is 20mm, and (PP) makes by 20% fiber glass reinforced polypropylene; The first panel 2, the second panel 4 thickness are 2.5mm, are PETG (PET) plastic front board.The thickness of the first fire-retardant decorative paper 1, the second fire-retardant decorative paper 5 is 0.5mm, is melamine facing paper.
The preparation method of this flame retardant plastics cellular board is: with thickness be successively the first fire-retardant decorative paper 1 of 0.5mm, the first panel 2, thickness that thickness is 2.5mm be 20mm plastic honeycomb core 3, thickness be 2.5mm the second panel 4 and thickness be the second fire-retardant decorative paper 5 of 0.5mm from top to bottom stacked after; Put into baking oven, under 122 ℃, it is compound to pressurize, and pressure is 2MPa, behind the heating pressurize 18min, takes out, is cooled to room temperature, makes the flame retardant plastics cellular board with five-layer structure, can be used as furniture, the building template proprietary material uses.
Embodiment 5
A kind of flame retardant plastics cellular board, its structure is with described in the embodiment 1.
The structure of plastic honeycomb core is cellular, and thickness is 20mm, and (PBT) makes by polybutylene terephthalate (PBT); The first panel 2, the second panel 4 thickness are 0.5mm, are polypropylene (PP) nonwoven.The thickness of the first fire-retardant decorative paper 1, the second fire-retardant decorative paper 5 is 0.6mm, is PVC film overlay panel paper.
The preparation method of this flame retardant plastics cellular board is: with thickness be successively the first fire-retardant decorative paper 1 of 0.6mm, the first panel 2, thickness that thickness is 0.5mm be 10mm plastic honeycomb core 3, thickness be 0.5mm the second panel 4 and thickness be the second fire-retardant decorative paper 5 of 0.6mm from top to bottom stacked after; Put into baking oven, under 123 ℃, it is compound to pressurize, and pressure is 2MPa, behind the heating pressurize 16min, takes out, is cooled to room temperature, makes the flame retardant plastics cellular board with five-layer structure, can be used as furniture, the building template proprietary material uses.
Embodiment 6
A kind of flame retardant plastics cellular board, its structure is with described in the embodiment 1.
The structure of plastic honeycomb core is cellular, and thickness is 40mm, and (PBT) makes by polybutylene terephthalate (PBT); The first panel 2, the second panel 4 thickness are 1mm, are Merlon (PC) nonwoven.The thickness of the first fire-retardant decorative paper 1, the second fire-retardant decorative paper 5 is 0.4mm, is PVC film overlay panel paper.
The preparation method of this flame retardant plastics cellular board is: with thickness be successively the first fire-retardant decorative paper 1 of 0.4mm, the first panel 2, thickness that thickness is 1mm be 40mm plastic honeycomb core 3, thickness be 1mm the second panel 4 and thickness be the second fire-retardant decorative paper 5 of 0.4mm from top to bottom stacked after; Put into baking oven, under 124 ℃, it is compound to pressurize, and pressure is 3MPa, behind the heating pressurize 17min, takes out, is cooled to room temperature, makes the flame retardant plastics cellular board with five-layer structure, can be used as furniture, the building template proprietary material uses.
Embodiment 7
A kind of flame retardant plastics cellular board, its structure is with described in the embodiment 1.
The structure of plastic honeycomb core is cellular, and thickness is 30mm, and (PBT) makes by polybutylene terephthalate (PBT); The first panel 2, the second panel 4 thickness are 1mm, are polypropylene (PP) film.The thickness of the first fire-retardant decorative paper 1, the second fire-retardant decorative paper 5 is 1mm, is PVC film overlay panel paper.
The preparation method of this flame retardant plastics cellular board is: with thickness be successively the first fire-retardant decorative paper 1 of 1mm, the first panel 2, thickness that thickness is 1mm be 30mm plastic honeycomb core 3, thickness be 1mm the second panel 4 and thickness be the second fire-retardant decorative paper 5 of 1mm from top to bottom stacked after; Put into baking oven, under 124 ℃, it is compound to pressurize, and pressure is 2MPa, behind the heating pressurize 16min, takes out, is cooled to room temperature, makes the flame retardant plastics cellular board with five-layer structure, can be used as furniture, the building template proprietary material uses.
Embodiment 8
A kind of flame retardant plastics cellular board, its structure is with described in the embodiment 1.
The structure of plastic honeycomb core is cellular, and thickness is 1mm, and (PP) makes by polypropylene; The first panel 2, the second panel 4 thickness are 0.1mm, are Merlon (PC) film.The thickness of the first fire-retardant decorative paper 1, the second fire-retardant decorative paper 5 is 0.6mm, is PVC film overlay panel paper.
The preparation method of this flame retardant plastics cellular board is: with thickness be successively the first fire-retardant decorative paper 1 of 0.6mm, the first panel 2, thickness that thickness is 0.1mm be 1mm plastic honeycomb core 3, thickness be 0.1mm the second panel 4 and thickness be the second fire-retardant decorative paper 5 of 0.6mm from top to bottom stacked after; Put into baking oven, under 124 ℃, it is compound to pressurize, and pressure is 3MPa, behind the heating pressurize 15min, takes out, is cooled to room temperature, makes the flame retardant plastics cellular board with five-layer structure, can be used as furniture, the building template proprietary material uses.
Embodiment 9
A kind of flame retardant plastics cellular board, its structure is with described in the embodiment 1.
The structure of plastic honeycomb core is cellular, and thickness is 20mm, and (PP) makes by polypropylene; The first panel 2, the second panel 4 thickness are 0.5mm, are benzene dicarboxylic acid butanediol ester (PBT) film.The thickness of the first fire-retardant decorative paper 1, the second fire-retardant decorative paper 5 is 0.6mm, is PVC film overlay panel paper.
The preparation method of this flame retardant plastics cellular board is: with thickness be successively the first fire-retardant decorative paper 1 of 0.6mm, the first panel 2, thickness that thickness is 0.5mm be 20mm plastic honeycomb core 3, thickness be 0.5mm the second panel 4 and thickness be the second fire-retardant decorative paper 5 of 0.6mm from top to bottom stacked after; Put into baking oven, under 125 ℃, it is compound to pressurize, and pressure is 3MPa, behind the heating pressurize 18min, takes out, is cooled to room temperature, makes the flame retardant plastics cellular board with five-layer structure, can be used as furniture, the building template proprietary material uses.
The above-mentioned description to embodiment is can understand and apply the invention for ease of those skilled in the art.The person skilled in the art obviously can easily make various modifications to these embodiment, and needn't pass through performing creative labour being applied in the General Principle of this explanation among other embodiment.Therefore, the invention is not restricted to the embodiment here, those skilled in the art are according to the announcement of invention, and not breaking away from the improvement that category of the present invention makes and revise all should be within protection scope of the present invention.
Claims (9)
1. flame retardant plastics cellular board, it is characterized in that, this cellular board comprises the first fire-retardant decorative paper, the first panel, plastic honeycomb core, the second panel and the second fire-retardant decorative paper, described plastic honeycomb core is arranged between the first panel and the second panel, honeycomb core is the T shape and is combined with between two panels, the described first fire-retardant decorative paper is arranged on the upper surface of the first panel, and the described second fire-retardant decorative paper is arranged on the lower surface of the second panel.
2. a kind of flame retardant plastics cellular board according to claim 1, it is characterized in that, the thickness of the described first fire-retardant decorative paper or the second fire-retardant decorative paper is 0.1-1mm, is selected from a kind of in the melamine facing paper with anti-flammability or the PVC film overlay panel paper with anti-flammability.
3. a kind of flame retardant plastics cellular board according to claim 1 is characterized in that, being made by plastic front board, nonwoven or film of described the first panel or the second panel.
4. a kind of flame retardant plastics cellular board according to claim 3 is characterized in that, described plastic front board is selected from a kind of in polypropylene panel, polycarbonate panel, PETG panel or the polybutylene terephthalate (PBT) panel; Described nonwoven is selected from a kind of in polypropylene non-woven fabric, polycarbonate nonwoven, PETG nonwoven or the polybutylene terephthalate (PBT) nonwoven; Described film is selected from a kind of in polypropylene film, polycarbonate film, pet film or the polybutylene terephthalate (PBT) film.
5. a kind of flame retardant plastics cellular board according to claim 3 is characterized in that, when described the first panel or the second panel were made by plastic front board, thickness was 1-4mm; When being made by nonwoven, thickness is 0.1-1mm; When being made by film, thickness is 0.1-1mm.
6. a kind of flame retardant plastics cellular board according to claim 1 is characterized in that, the structure of described plastic honeycomb core is cellular, and thickness is 1-50mm, is made by thermoplastic.
7. a kind of flame retardant plastics cellular board according to claim 6, it is characterized in that described thermoplastic is selected from one or more in polypropylene, 20% fiber glass reinforced polypropylene, Merlon, PETG or the polybutylene terephthalate (PBT).
8. preparation method such as each described flame retardant plastics cellular board of claim 1-7, it is characterized in that, the method with thickness be successively the first fire-retardant decorative paper of 0.1-1mm, the first panel, thickness that thickness is 0.1-4mm be 1-50mm plastic honeycomb core, thickness be 0.1-4mm the second panel and thickness be the second fire-retardant decorative paper of 0.1-1mm from top to bottom stacked after; Put into baking oven, the control heating-up temperature is 120-125 ℃, and composite pressure is 0.5-3MPa, and it is compound to pressurize, and behind the pressurize 15-20min, takes out, is cooled to room temperature, namely prepares the flame retardant plastics cellular board with five-layer structure.
9. one kind such as the application of each described flame retardant plastics cellular board of claim 1-7 as furniture, building template proprietary material.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101134343A CN103373007A (en) | 2012-04-17 | 2012-04-17 | Flame retardant plastic cellular board, as well as preparation method and applications thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101134343A CN103373007A (en) | 2012-04-17 | 2012-04-17 | Flame retardant plastic cellular board, as well as preparation method and applications thereof |
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| CN103373007A true CN103373007A (en) | 2013-10-30 |
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| CN2012101134343A Pending CN103373007A (en) | 2012-04-17 | 2012-04-17 | Flame retardant plastic cellular board, as well as preparation method and applications thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112622367A (en) * | 2020-12-07 | 2021-04-09 | 扬州麦斯通复合材料有限公司 | Flame-retardant plate for cargo compartment of logistics transport vehicle and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2892465Y (en) * | 2006-04-05 | 2007-04-25 | 常州中积精密成型塑料有限公司 | Laminated plastic honeycomb board |
| JP2007313698A (en) * | 2006-05-24 | 2007-12-06 | Shizuka:Kk | Heat radiating, sound absorbing/insulating honeycomb panel body and box-shaped structure |
| CN201275907Y (en) * | 2008-11-04 | 2009-07-22 | 天津富松塑料制品工贸有限公司 | Plastic honeycomb plate coated with artificial leather |
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2012
- 2012-04-17 CN CN2012101134343A patent/CN103373007A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2892465Y (en) * | 2006-04-05 | 2007-04-25 | 常州中积精密成型塑料有限公司 | Laminated plastic honeycomb board |
| JP2007313698A (en) * | 2006-05-24 | 2007-12-06 | Shizuka:Kk | Heat radiating, sound absorbing/insulating honeycomb panel body and box-shaped structure |
| CN201275907Y (en) * | 2008-11-04 | 2009-07-22 | 天津富松塑料制品工贸有限公司 | Plastic honeycomb plate coated with artificial leather |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112622367A (en) * | 2020-12-07 | 2021-04-09 | 扬州麦斯通复合材料有限公司 | Flame-retardant plate for cargo compartment of logistics transport vehicle and preparation method thereof |
| CN112622367B (en) * | 2020-12-07 | 2023-01-17 | 扬州麦斯通复合材料有限公司 | Flame-retardant plate for cargo compartment of logistics transport vehicle and preparation method thereof |
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Application publication date: 20131030 |