CN103366164A - Sample production mistake-preventing detection method and system based on two-dimensional code technology - Google Patents
Sample production mistake-preventing detection method and system based on two-dimensional code technology Download PDFInfo
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- CN103366164A CN103366164A CN2013103301082A CN201310330108A CN103366164A CN 103366164 A CN103366164 A CN 103366164A CN 2013103301082 A CN2013103301082 A CN 2013103301082A CN 201310330108 A CN201310330108 A CN 201310330108A CN 103366164 A CN103366164 A CN 103366164A
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Abstract
The invention provides a sample production mistake-preventing detection method and system based on a two-dimensional code technology. Different shell fabrics are encoded and codes are stored into a jetting-printing system database; two-dimensional code labels are respectively jetted and printed; two-dimensional codes are jetted and sprayed on each shell fabric product picture and each colorful shell fabric picture; the two-dimensional code labels are stuck on shell fabric samples; a two-dimensional code detector is used for scanning the two-dimensional codes, and the two-dimensional codes are compared with the codes of the shell fabrics and the codes of the colorful shell fabric pictures in the jetting-printing system database; if the codes are not the same, an alarm is sent and an encoded colorful sample page with an error is eliminated; if the codes are the same, qualified colorful encoded sample pages are stapled to form a sample. The system comprises a shell fabric cutting device, a control center, a two-dimensional jetting-printing subsystem and a two-dimensional detection and identification subsystem. According to the mistake-preventing detection method and system disclosed by the invention, a complicated picture content identification problem is changed into a problem of an encoding space, so that the complexity of the identification is reduced, and the product quality, the production efficiency and the economic benefits are improved; the two-dimensional codes are jetted and sprayed on the labels so as to bring about the relatively real shell fabric effect to customers.
Description
Technical field
The invention belongs to print field, make in particular for textile industry sample volume, based on sample volume production mistake proofing detection method and the system of planar bar code technology.
Background technology
Textile enterprise is for inventory reduction, in time obtain weaving and leather fabric product order that the user needs, often to make fabric sample volume, the colour picture of whole fabric can be provided for the user, the actual fabric sample with true feel can be provided again, reach the purpose that attracts clients and enlarge sales volume.The sample volume is bound and is obtained by the sample color page.The structural drawing of common sample color page comprises the coloured picture of the product picture, fabric sample and the fabric that use the fabric making as shown in Figure 1, on every one page sample color page a plurality of fabrics is arranged.
As shown in Figure 2, the process that the sample volume is made is generally as follows: at first make the sample color page of fabric, the coloured picture of a plurality of fabrics is arranged on every color page; For conservation, significantly fabric is cut into 5cm * 6cm, the fritter sample of the different sizes such as 6cm * 8cm first; Again the fritter sample is pasted the position, next door of the fabric coloured picture of corresponding fabric in the corresponding sample color page.Corresponding consistent with the actual picture of wide width material in order to guarantee sample, need test sample whether consistent with the fabric coloured picture of fabric, prevent from makeing mistakes.
Traditional sample volume method for making is artificial stickup, detection; Need a large amount of workmans, human cost is high, and manufacturing speed is slow, and efficient is low.
In order to enhance productivity, need to adopt automatic production line to make the sample volume.But how to realize that online the detection is a key issue.The method or the manual detection that adopt at present, the efficient of detection is very low, and human eye works long hours tired easily, so that it is unstable to detect quality.
In the prior art, can adopt Vision Builder for Automated Inspection in the sample volume manufacturing process, directly the picture material of fabric be identified.But, since the fabric of a large format be cut into size less, the piece number reaches hundreds and thousands of samples, its decorative pattern, pattern also are cut into scrappy different fritters, and the content of each sample is different, but represent the same fabric, this has just brought great difficulty for the identification based on picture material, and the complexity of algorithm is huge, and Vision Builder for Automated Inspection is difficult to realize that its mistake proofing based on picture material detects.Through retrieval and inquisition, also do not find the bibliographical information of similar solution at present.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of sample volume production mistake proofing detection method and system based on planar bar code technology.
The present invention realizes above-mentioned technical purpose by following technological means.
Sample volume production mistake proofing detection method based on planar bar code technology is characterized in that, may further comprise the steps:
(1) determines two-dimension code, different fabrics are encoded, deposit coding in the sprayed printed system database, and respectively the spray printing two-dimension code label, at fabric product picture and fabric coloured picture spray printing two-dimension code, the fabric sample of same fabric, the coding of fabric coloured picture are identical and unique;
(2) with the fabric stripping and slicing, make the fabric sample, two-dimension code label is sticked on the fabric sample;
(3) will be pasted with the fabric sample of two-dimension code label, fabric product picture and the fabric coloured picture that spray printing has two-dimension code sticks on the sample color page, forms the sample encoded color page;
(4) utilize two-dimension code detecting device scanning two-dimension code, with the coding contrast of coding and the fabric coloured picture of this fabric in the sprayed printed system database, if inconsistent, give the alarm and reject the coding sample color page that this is made mistakes, if consistent, the coding sample color page that this is qualified is bound into the sample volume.
Preferably, the two-dimension code described in the described step (1) is a kind of in PDF417 two-dimensional bar code, Datamatrix two-dimensional bar code, Maxicode two-dimensional bar code, QR Code, Code49, Code16K, Code one, Vericode bar code, CP bar code, Codablock F bar code, field character code, Ultracode bar code, the Aztec bar code.
Preferably, the concrete steps of described step (4) are: at first with the initialization of two-dimension code detecting device; Then, the two-dimension code of scanning two-dimension code label, fabric coloured picture, fabric product picture, and two-dimension code decoded, at last, the 2 D code information of this fabric in 2 D code information and the sprayed printed system database and the coding of fabric coloured picture are contrasted, if inconsistent, give the alarm, reject the coding sample color page of makeing mistakes, if consistent, continue scanning or finish scanning.
Based on the sample volume production mistake proofing detection system of planar bar code technology, comprise that fabric cutting means, control center, two-dimension code spray printing subsystem, two-dimension code detect and recognition subsystem; Described two-dimension code spray printing subsystem comprises the spray printing device that links to each other with control center, described two-dimension code detects and comprises two-dimension code detecting device and the warning device that links to each other with control center with recognition subsystem, and described control center is built-in with coded data storehouse, 2 D code information decoder module and contrast module.
Preferably, described two-dimension code spray printing subsystem also comprises the first objective table, the photoelectric sensor that links to each other with control center.
Preferably, described two-dimension code detects with recognition subsystem and also comprises the second objective table.
Preferably, described sample volume production mistake proofing detection system based on planar bar code technology also comprises the display device that links to each other with control center.
The present invention uses information coding technique and machine vision and mode identification technology, based on planar bar code technology.To distribute same unique two-dimension code from all fabric samples of taking from a kind of fabric, although the pattern of each the fabric sample that cuts into from same fabric, decorative pattern are different, all have identical two-dimension code from all samples of same fabric.Method of the present invention is by unique identity of two-dimension code sign fabric sample, adopt the two-dimension code detecting device to detect 2 D code information, the two-dimension code that pre-sets in decoding and database and the two-dimension code of fabric coloured picture compare, if the coding of fabric sample and fabric coloured picture is inconsistent in the discovery coding sample color page, send alerting signal, and reject this color page of makeing mistakes, thus reach the purpose of fluffing check, guarantee the quality of sample volume product.
The present invention has formed the new technological process of production, and the efficient that has solved artificial naked eyes detection is low, loss is high, the problem of unstable product quality.Complicated picture material identification problem is dissolved problem for space encoder, greatly reduces the complexity of identification so that sample fast effectively identification become possibility; So that the automated production of sample volume becomes possibility, enhance productivity and economic benefit; The two-dimension code spray printing is pasted together with sample on label, can not destroy the overall appearance of sample, brings the client the most real fabric effect.
Description of drawings
Fig. 1 is the structural drawing of existing sample color page.
Fig. 2 is the conventional process flow figure that produces fabric sample volume.
Fig. 3 is the process flow diagram of the sample volume production mistake proofing detection method based on planar bar code technology of the present invention.
Fig. 4 is the structural drawing with the sample color page of magnetic information coding that the method for the invention is produced.
Fig. 5 is that 2 D code information detects and the process flow diagram of identifying.
Fig. 6 is the hardware structure diagram of two-dimension code spray printing subsystem.
Fig. 7 is the hardware structure diagram of two-dimension code detection and recognition subsystem.
Description of reference numerals is as follows:
The 1-two-dimension code label, 2-the first objective table, 3-photoelectric sensor, 4-coding sample color page, 5-the second objective table, 6-warning device.
Embodiment
The present invention is further illustrated below in conjunction with accompanying drawing and specific embodiment, but protection scope of the present invention is not limited to this.
The present invention is based on planar bar code technology, used information coding technique and machine vision and mode identification technology.All fabric samples, fabric coloured picture, the fabric that to take from a kind of fabric are made product picture and are distributed same unique coding, and with the two-dimension code spray printing or stick on fabric sample, fabric coloured picture, fabric and make on the product picture, contrast fabric sample and fabric coloured picture, fabric make product picture two-dimension code and with database in the coding of storage, realize the purpose of fluffing check, to guarantee the quality of sample volume product.
As shown in Figure 3, the sample volume production mistake proofing detection method based on planar bar code technology of the present invention specifically may further comprise the steps:
(1) determines two-dimension code, different fabrics are encoded, deposit coding in the sprayed printed system database, and respectively spray printing two-dimension code label 1, at fabric product picture and fabric coloured picture spray printing two-dimension code, the fabric sample of same fabric, the coding of fabric coloured picture are identical and unique.
Two-dimension code commonly used comprises PDF417 two-dimensional bar code, Datamatrix two-dimensional bar code, Maxicode two-dimensional bar code, QR Code, Code49, Code16K, Code one, Vericode bar code, CP bar code, Codablock F bar code, field character code, Ultracode bar code, Aztec bar code, and the present invention can select wherein any one.
(2) with the fabric stripping and slicing, make the fabric sample, two-dimension code label 1 is sticked on the fabric sample.
(3) will be pasted with the fabric sample of two-dimension code label 1, fabric product picture and the fabric coloured picture that spray printing has two-dimension code sticks on the sample color page, forms the sample encoded color page, as shown in Figure 4.
(4) utilize two-dimension code detecting device scanning two-dimension code, with the coding contrast of coding and the fabric coloured picture of this fabric in the sprayed printed system database, if inconsistent, give the alarm and reject the coding sample color page that this is made mistakes, if consistent, the coding sample color page 4 that this is qualified is bound into the sample volume.Particularly, as shown in Figure 5, at first with the initialization of two-dimension code detecting device; Then, scanning two-dimension code label 1, fabric coloured picture, the two-dimension code of fabric product picture, detection, identification 2 D code information, and two-dimension code decoded, at last, if the coding of this fabric in 2 D code information and the sprayed printed system database and the contrast of the coding of fabric coloured picture inconsistent, give the alarm, reject the coding sample color page 4 of makeing mistakes, if consistent, continue scanning or finish scanning.
Sample volume production mistake proofing detection system based on planar bar code technology of the present invention comprises that fabric cutting means, control center, two-dimension code spray printing subsystem, two-dimension code detect and recognition subsystem.Described two-dimension code spray printing subsystem is used for the two-dimension code data spray printing two-dimension code that sets in advance according to database.Described two-dimension code spray printing subsystem comprises the spray printing device that links to each other with control center.Described two-dimension code detects and recognition subsystem, and be used for scanning, detect the fabric sample on the coding sample color page 4, the two-dimension code on the fabric coloured picture, and the two-dimension code that just measures contrast, detect and reject wrong product.Prevent the sample pasted and corresponding inconsistent wrong appearance of fabric coloured picture on the color page.Described two-dimension code detects and comprises two-dimension code detecting device and the warning device 6 that links to each other with control center with recognition subsystem, and described control center is built-in with coded data storehouse, 2 D code information decoder module and contrast module.
In the present embodiment, computing machine is used for control sprayed printed system database and spray printing device as control center.What deposit in the sprayed printed system database is the coding of predefined various fabrics, and every kind of fabric all is assigned unique coding, and this coding is equivalent to the identification card number of fabric.The display that links to each other with computing machine is used for showing, the convenient observation and operation.As shown in Figure 6, described two-dimension code spray printing subsystem comprises the first objective table 2, the photoelectric sensor 3 that links to each other with control center, the spray printing device that links to each other with control center.Described photoelectric sensor 3 is positioned at the first objective table 2 tops.As shown in Figure 7, described two-dimension code detects and recognition subsystem, comprises the two-dimension code detecting device, warning device 6 and the second objective table 5 that link to each other with control center, and described control center is built-in with coded data storehouse, magnetic information decoder module and coding contrast module.
During work, the first objective table 2 drives two-dimension code label 1 or the fabric coloured picture travels forward, and through the shower nozzle below of spray printing device, and triggers photoelectric sensor 3; Photoelectric sensor 3 is transferred to computing machine with signal, and computing machine sends instruction, control spray printing device spray printing two-dimension code.Two-dimension code label 1 is sticked on the fabric sample, form coding fabric sample, have fabric coloured picture, the fabric product picture of two-dimension code to stick on the assigned address of coding sample color page 4 coding fabric sample, spray printing, as shown in Figure 4.Coding sample color page 4 travels forward under the drive of the second objective table 5 together.When coding sample color page 4 passed through the below of two-dimension code detectors, the two-dimension code detector detected the 2 D code information of scanning two-dimension code label 1, fabric coloured picture, fabric product picture, and is transferred to computing machine.Computing machine is to the signal that the gathers processing of decoding; Coding and the encoding ratio of fabric coloured picture pair in decoded result and the sprayed printed system database if the result is consistent, just carry out the detection of next coding sample color page 4, repeat said process; If the result is inconsistent, just provide the alerting signal of makeing mistakes, reject the color page of makeing mistakes.
The present invention is not limited to above-mentioned embodiment, and in the situation that does not deviate from flesh and blood of the present invention, any apparent improvement, replacement or modification that those skilled in the art can make all belong to protection scope of the present invention.
Claims (7)
1. based on the sample volume production mistake proofing detection method of planar bar code technology, it is characterized in that, may further comprise the steps:
(1) determines two-dimension code, different fabrics are encoded, deposit coding in the sprayed printed system database, and respectively spray printing two-dimension code label (1), at fabric product picture and fabric coloured picture spray printing two-dimension code, the fabric sample of same fabric, the coding of fabric coloured picture are identical and unique;
(2) with the fabric stripping and slicing, make the fabric sample, two-dimension code label (1) is sticked on the fabric sample;
(3) will be pasted with the fabric sample of two-dimension code label (1), fabric product picture and the fabric coloured picture that spray printing has two-dimension code sticks on the sample color page, forms the sample encoded color page;
(4) utilize two-dimension code detecting device scanning two-dimension code, coding contrast with coding and the fabric coloured picture of this fabric in the sprayed printed system database, if inconsistent, give the alarm and reject the coding sample color page (4) that this is made mistakes, if consistent, the coding sample color page (4) that this is qualified is bound into the sample volume.
2. sample volume production mistake proofing detection method according to claim 1, it is characterized in that the two-dimension code described in the described step (1) is a kind of in PDF417 two-dimensional bar code, Datamatrix two-dimensional bar code, Maxicode two-dimensional bar code, QR Code, Code49, Code16K, Code one, Vericode bar code, CP bar code, Codablock F bar code, field character code, Ultracode bar code, the Aztec bar code.
3. sample volume production mistake proofing detection method according to claim 1 is characterized in that the concrete steps of described step (4) are: at first with the initialization of two-dimension code detecting device; Then, the two-dimension code of scanning two-dimension code label (1), fabric coloured picture, fabric product picture, and two-dimension code decoded, at last, the 2 D code information of this fabric in 2 D code information and the sprayed printed system database and the coding of fabric coloured picture are contrasted, if inconsistent, give the alarm, reject the coding sample color page (4) of makeing mistakes, if consistent, continue scanning or finish scanning.
4. based on the sample volume production mistake proofing detection system of planar bar code technology, it is characterized in that, comprise that fabric cutting means, control center, two-dimension code spray printing subsystem, two-dimension code detect and recognition subsystem; Described two-dimension code spray printing subsystem comprises the spray printing device that links to each other with control center, described two-dimension code detects and comprises two-dimension code detecting device and the warning device (6) that links to each other with control center with recognition subsystem, and described control center is built-in with coded data storehouse, 2 D code information decoder module and contrast module.
5. sample volume production mistake proofing detection system according to claim 4 is characterized in that the photoelectric sensor (3) that described two-dimension code spray printing subsystem also comprises the first objective table (2), links to each other with control center.
6. sample volume production mistake proofing detection system according to claim 4 is characterized in that, described two-dimension code detects with recognition subsystem and also comprises the second objective table (5).
7. sample volume production mistake proofing detection system according to claim 4 is characterized in that, also comprises the display device that links to each other with control center.
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| CN107358377A (en) * | 2017-09-11 | 2017-11-17 | 格林精密部件(苏州)有限公司 | A kind of novel product detecting system |
| CN110481902A (en) * | 2019-08-28 | 2019-11-22 | 浙江益海嘉里食品工业有限公司 | Edible oil conveyance conduit fail-safe system and its error-preventing method and implementation method |
| CN112114570A (en) * | 2020-08-27 | 2020-12-22 | 广东职业技术学院 | Error-proofing method and device for preventing fabric process flow from making mistakes |
| CN113128635A (en) * | 2021-03-11 | 2021-07-16 | 广东职业技术学院 | Method and system for inspecting textile shipment |
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