CN103362320A - Construction method of silicone rubber glass fiber cloth strengthening beam - Google Patents
Construction method of silicone rubber glass fiber cloth strengthening beam Download PDFInfo
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- CN103362320A CN103362320A CN2013103367520A CN201310336752A CN103362320A CN 103362320 A CN103362320 A CN 103362320A CN 2013103367520 A CN2013103367520 A CN 2013103367520A CN 201310336752 A CN201310336752 A CN 201310336752A CN 103362320 A CN103362320 A CN 103362320A
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- silicon rubber
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- reinforced plastic
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Abstract
The invention discloses a construction method of a silicone rubber glass fiber cloth strengthening beam. The construction method of the silicone rubber glass fiber cloth strengthening beam comprises the steps of (1) manufacturing silicone rubber glass fiber cloth reinforced plastics, wherein epoxy resin is fully soaked in silicone rubber glass fiber cloth with the wet method to improve the common working performance of monofilaments; (2) flattening the surface of a component; (3) applying base glue and leveling glue, wherein after the surface of the component is cleaned, the surface of the component is coated with a layer of base glue, and then a layer of leveling glue is applied onto the base glue to remedy unsmooth parts and pits; (4) sticking the prestress silicone rubber glass fiber cloth reinforced plastics to the surface of the component. The silicone rubber glass fiber cloth strengthening beam manufactured with the method has the advantages of being good in mechanical property and light in deflection deformation.
Description
Technical field
The present invention relates to a kind of construction of reinforcement, particularly a kind of job practices of silicon rubber strengthened with GFRP sheets beam.
Background technology
Engineers and technicians often can run into the engineering that beam needs reinforcement, and the reason that beam goes wrong is more complicated, have the many reasons such as design, construction, material factor single or mix.Common are: there is through crack in beam; Beam deflection is excessive; Concrete class or the area of reinforcement do not reach requirement etc.Traditional beam reinforcement means is to utilize steel that beam is reinforced, and in order to improve consolidation effect, steel is applied the globality that prestressing force is strengthened ruggedized construction.Because steel product cost is higher, silicon rubber glass fabric material intensity is higher and cost is lower, the present invention utilizes silicon rubber glass fabric material to apply prestressing force, applies very large not the differing greatly with the wood property and the steel that are exactly the silicon rubber glass fabric of prestressing force with utilizing steel.Silicon rubber glass fabric material is comprised of the monfil that does not have each other bonding, lack bonding so that between the fiber stress distribution very inhomogeneous, and lack ductility i.e. fracture after the intensity so that the silicon rubber glass fabric of monofilament reaches capacity.Therefore the silicon rubber glass fiber cloth silk of high stress areas can rupture before the complete Developed fiber strength of silicon rubber glass fiber cloth silk of low stress zones, all silicon rubber glass fiber cloth silks are Developed fiber strength simultaneously, the bulk strength of material will be well below monfil, and the pair cross-section stress distribution is inhomogeneous very responsive.Therefore a key issue in the technique is exactly how to make the internal force distribution in cross section when stretch-draw of silicon rubber glass fabric even as far as possible, thereby the silicon rubber glass fabric can be stretched to higher stress level.
Summary of the invention
Technical problem to be solved by this invention provides a kind of job practices of safe and reliable silicon rubber strengthened with GFRP sheets beam.
Facility are the principles that adopts the frictional force self-locking to the anchoring of silicon rubber glass fabric among the present invention.Anchor device is comprised of two semicylinders, and one of them is fixed on the facility, and another one is closely pressed together on it by bolt.During use with the end clips of silicon rubber glass fabric between two semicylinders of anchor device, with bolt with the semicylinder pressing, then rotate above anchor device is wrapped in the silicon rubber glass fabric, volume to the length of 8 times of anchor device diameters namely provides the enough frictional force that is produced by self-locking.The anchor device diameter is 6cm, can guarantee can not produce large deformation when bearing the pulling force of 5t therefore have enough large rigidity.
Turning handle after silicon rubber glass fabric two ends all being fixed on the anchor device of two facility drives the bolt rotary of main frame tool.Because the anchor device of main frame tool is to be enclosed within on screw rod and the slide bar, bolt rotary must make anchor device move along screw rod and slide bar, thus tensioning or loosen the silicon rubber glass fabric.The stroke of whole screw rod has 50cm long, can satisfy the deformation requirements that the long silicon rubber glass fabric of 25m is carried out stretch-draw, thereby the long-span beams member is carried out effective prestressed reinforcement.Be fixed on the post member during facility construction, because the direction of screw rod is the parallel columns member, so that the stretch-draw direction also is parallel columns member and vertical beam member, must adopt the transfer of facility, the direction that a roller bearing by the facility top changes the silicon rubber glass fabric makes it be parallel to beam.Because roller bearing is positioned at the top of facility, the silicon rubber glass fabric change after the direction can milli unhinderedly with beam bottom close contact, thereby guarantee sticking Quality.
Through long experimental study, discovery is by making the silicon rubber glass fabric in silicon rubber glass fabric reinforced plastic, directionality and the planeness of two anchored end of control silicon rubber glass fabric reinforced plastic, control three committed steps of suitable tensioning speed, the stretch-draw of silicon rubber glass fabric can be reached higher stress distribution.Another one key issue in the technique is because the silicon rubber glass fabric after the stretch-draw is very straight, therefore the reinforced surface of flexural member to be reinforced must be also very straight, bond quality guarantee is between the two namely reinforced the more common non-prestressed reinforcing technique of requirement of surface finish of flexural member to need higher.
Construction sequence comprises:
One, makes silicon rubber glass fabric reinforced plastic
In order to utilize as far as possible fully the high strength of silicon rubber glass fabric, must improve the cooperative performance of fibre single thread in the silicon rubber glass fabric material, the most direct, the easiest method fully infiltrates epoxy resin among the silicon rubber glass fabric by wet method exactly, inhomogeneous in the stress distribution that Transfer of Shear between the fibre single thread overcomes between the fibre single thread by epoxy resin, the co-operation performance of raising fibre single thread.Concrete operation comprises:
(1) making platform surface coverage vinyon, vinyon is difficult for allowing epoxy resin infiltrate bonding.
Silicon rubber glass fabric reinforced plastic for fear of preparation bonds with making platform, makes the platform surface and does not bond with epoxy resin.
(2) the silicon rubber glass fabric is cut into the size and shape that needs, is laid on and makes the platform surface.By machinery or hang weight applies 40~50MPa to silicon rubber glass fabric material pulling force, lax fibre single thread all is straightened, and the flatness of fibre single thread is inconsistent and cause the co-operation performance to reduce when having avoided making silicon rubber glass fabric reinforced plastic.
(3) host and the curing compound of epoxy resin glue are poured in the container, stirring mixes two components and unidirectional stirring, and mixing speed is 60~80rpm, avoids producing bubble.
(4) with roller or brush glue evenly is applied to silicon rubber glass fabric material surface, brushing or roll extrusion are penetrated in the silicon rubber glass fabric it fully, and extrude the bubble in the glue repeatedly.
(5) after the epoxy resin glue fully infiltrates in the fibre, smear one deck glue armour layer of going bail at silicon rubber glass fabric surface uniform, the silicon rubber glass fabric is wrapped up fully by epoxy resin-base.
(6) cover layer of plastic film at the silicon rubber glass fabric reinforced plastic sheet material of making, protect it not to be subjected to the impact of dust and moisture.When temperature was 10 ℃, the epoxy resin glue reached strength time and wanted for 2 weeks; When temperature was 20 ℃, the epoxy resin glue reached strength time and wanted for 1 week.
Two, the surfacing of member is smooth
Three, brushing primer and levelling glue
In order to guarantee the bonding between member and the silicon rubber glass fabric, after component surface is processed cleaning, be at component surface brushing one deck primer, then brushing one deck levelling glue is repaired concavo-convex part and hole, hole on primer.
Four, paste prestressing force silicon rubber glass fabric reinforced plastic
(1) stretching machine and worm mechanism are fixed on the post member that interrelates with reinforcement.
(2) the silicon rubber glass fabric reinforced plastic of making is mounted on the anchor device of stretching machine, carefully adjusts the planeness of two anchored end.Owing to lacking ductility, must control the uniformity coefficient of the stress distribution on the cross section by modulation two ends planeness, thereby make silicon rubber glass fabric reinforced plastic can reach higher stress distribution and have better functional performance.
(3) tensioner is risen along the worm mechanism that is fixed on the pillar, until preliminary stretching silicon rubber glass fabric reinforced plastic is apart from treating reinforcement surface 30mm.
(4) with the even stretch-draw silicon rubber of the speed glass fabric reinforced plastic of 350~450MPa/h; Tensioning speed is very crucial, the experimental study discovery, and the silicon rubber glass fabric reinforced plastic that conditionally complete is identical is because tensioning speed is different, and the stress distribution that can reach differs greatly.Therefore, the tensioning speed during the silicon rubber glass fabric reinforced plastic of stretch-draw high pre-stress level is extremely important.
(5) when being stretched to design prestressing force, begin to paste resin by the method preparation of preparation primer, avoid dust and moisture to fall into resin.
(6) impregnating resin evenly is applied in the sticking veneer of reinforcement and silicon rubber glass fabric reinforced plastic with roller, plastics scraper and brush, concrete overlap joint, rotation angle position want overbrushing some.
(7) tensioner is risen along the worm screw micromotion mechanism, until the adhesive surface of the adhesive surface of flexural member and silicon rubber glass fabric is closely linked, with special roller along the machine direction roll extrusion removing the bubble below the silicon rubber glass fabric reinforced plastic, the space of resin underfill is with syringe injection ring epoxy resins.
(8) owing to easily bond damage occuring cutting the curved segment bonding interface between silicon rubber glass fabric reinforced plastic and the concrete, therefore 1/3 position arranges U-shaped anchoring band to the right on the left side 1/3 position, U-shaped anchoring carrying material adopts the silicon rubber glass fabric, occurs to prevent bond damage.
Five, maintenance
For guaranteeing to reinforce the normal use of rear member, avoid silicon rubber strengthened with GFRP sheets material to suffer extraneous damage, should carry out closed protective at the back-up coat external surface and process.Overcoat adopts the polymer cement mortar that is mixed with fireproofing agent, and polymer cement mortar thickness is 15~25mm.
The present invention has the advantages that mechanical property is good, deflection deformation is little.
The specific embodiment
Below the present embodiment is described in detail.
Anchor device is comprised of two semicylinders among the present invention, and one of them is fixed on the facility, and another one is closely pressed together on it by bolt.During use with the end clips of silicon rubber glass fabric between two semicylinders of anchor device, with bolt with the semicylinder pressing, then rotate above anchor device is wrapped in the silicon rubber glass fabric, volume to the length of 8 times of anchor device diameters namely provides the enough frictional force that is produced by self-locking.The anchor device diameter is 6cm.
Turning handle after silicon rubber glass fabric two ends all being fixed on the anchor device of two facility drives the bolt rotary of main frame tool.Bolt rotary must make anchor device move along screw rod and slide bar, thus tensioning or loosen the silicon rubber glass fabric.The stroke of whole screw rod has 50cm long.The facility construction is fixed on the post member time, adopts the transfer of facility, and the direction that a roller bearing by the facility top changes the silicon rubber glass fabric makes it be parallel to beam, and roller bearing is positioned at the top of facility.
Construction sequence comprises:
One, makes silicon rubber glass fabric reinforced plastic
By wet method epoxy resin is fully infiltrated among the silicon rubber glass fabric, improve the co-operation performance of fibre single thread.Concrete operation comprises:
(1) making platform surface coverage vinyon.
(2) the silicon rubber glass fabric is cut into the size and shape that needs, is laid on and makes the platform surface.By machinery or hang weight applies 40~50MPa to silicon rubber glass fabric material pulling force.
(3) host and the curing compound of epoxy resin glue are poured in the container, stirring mixes two components and unidirectional stirring, and mixing speed is 60~80rpm.
(4) with roller or brush glue evenly is applied to silicon rubber glass fabric material surface, brushing or roll extrusion are penetrated in the silicon rubber glass fabric it fully, and extrude the bubble in the glue repeatedly.
(5) after the epoxy resin glue fully infiltrates in the fibre, smear one deck glue armour layer of going bail at silicon rubber glass fabric surface uniform, the silicon rubber glass fabric is wrapped up fully by epoxy resin-base.
(6) cover layer of plastic film at the silicon rubber glass fabric reinforced plastic sheet material of making, protect it not to be subjected to the impact of dust and moisture.When temperature was 10 ℃, the epoxy resin glue reached strength time and wanted for 2 weeks; When temperature was 20 ℃, the epoxy resin glue reached strength time and wanted for 1 week.
Two, the surfacing of member is smooth
Three, brushing primer and levelling glue
After component surface is processed cleaning, be at component surface brushing one deck primer, then brushing one deck levelling glue is repaired concavo-convex part and hole, hole on primer.
Four, paste prestressing force silicon rubber glass fabric reinforced plastic
(1) stretching machine and worm mechanism are fixed on the post member that interrelates with reinforcement.
(2) the silicon rubber glass fabric reinforced plastic of making is mounted on the anchor device of stretching machine, adjusts the planeness of two anchored end.
(3) tensioner is risen along the worm mechanism that is fixed on the pillar, until preliminary stretching silicon rubber glass fabric reinforced plastic is apart from treating reinforcement surface 30mm.
(4) with the even stretch-draw silicon rubber of the speed glass fabric reinforced plastic of 350~450MPa/h.
(5) when being stretched to design prestressing force, begin to paste resin by the method preparation of preparation primer, avoid dust and moisture to fall into resin.
(6) impregnating resin evenly is applied in the sticking veneer of reinforcement and silicon rubber glass fabric reinforced plastic with roller, plastics scraper and brush, concrete overlap joint, rotation angle position want overbrushing some.
(7) tensioner is risen along the worm screw micromotion mechanism, until the adhesive surface of the adhesive surface of flexural member and silicon rubber glass fabric is closely linked, with special roller along the machine direction roll extrusion removing the bubble below the silicon rubber glass fabric reinforced plastic, the space of resin underfill is with syringe injection ring epoxy resins.
(8) owing to easily bond damage occuring cutting the curved segment bonding interface between silicon rubber glass fabric reinforced plastic and the concrete, therefore 1/3 position arranges U-shaped anchoring band to the right on the left side 1/3 position, U-shaped anchoring carrying material adopts the silicon rubber glass fabric, occurs to prevent bond damage.
Five, maintenance
For guaranteeing to reinforce the normal use of rear member, avoid silicon rubber strengthened with GFRP sheets material to suffer extraneous damage, should carry out closed protective at the back-up coat external surface and process.Overcoat adopts the polymer cement mortar that is mixed with fireproofing agent, and polymer cement mortar thickness is 20mm.
Embodiment is compared test, and the test specimen of the more non-silicon rubber strengthened with GFRP sheets of the cracking load that is subjected to curved test specimen of silicon rubber strengthened with GFRP sheets will be significantly increased, and increase rate is corresponding with stress distribution.The more non-prestressed test specimen of deflection deformation in the service load scope has very significantly and reduces, and bending rigidity is greatly improved.Result of the test shows, construction equipment and the construction technology of the silicon rubber strengthened with GFRP sheets flexural member that the present embodiment adopts can effectively be carried out stretch-draw to carbon cloth, successfully flexural member are carried out outer subsides prestressed reinforcement.
Claims (6)
1. the job practices of a silicon rubber strengthened with GFRP sheets beam is characterized in that construction sequence comprises:
One, makes silicon rubber glass fabric reinforced plastic
By wet method epoxy resin is fully infiltrated among the silicon rubber glass fabric, improve the co-operation performance of fibre single thread; Concrete operation comprises:
(1) making platform surface coverage vinyon;
(2) the silicon rubber glass fabric is cut into the size and shape that needs, is laid on and makes the platform surface; By machinery or hang weight applies 40~50MPa to silicon rubber glass fabric material pulling force;
(3) host and the curing compound of epoxy resin glue are poured in the container, stirring mixes two components and unidirectional stirring, and mixing speed is 60~80rpm;
(4) with roller or brush glue evenly is applied to silicon rubber glass fabric material surface, brushing or roll extrusion are penetrated in the silicon rubber glass fabric it fully, and extrude the bubble in the glue repeatedly;
(5) after the epoxy resin glue fully infiltrates in the fibre, smear one deck glue armour layer of going bail at silicon rubber glass fabric surface uniform, the silicon rubber glass fabric is wrapped up fully by epoxy resin-base;
(6) cover layer of plastic film at the silicon rubber glass fabric reinforced plastic sheet material of making, protect it not to be subjected to the impact of dust and moisture; When temperature was 10 ℃, the epoxy resin glue reached strength time and wanted for 2 weeks; When temperature was 20 ℃, the epoxy resin glue reached strength time and wanted for 1 week;
Two, the surfacing of member is smooth
Three, brushing primer and levelling glue
After component surface is processed cleaning, be at component surface brushing one deck primer, then brushing one deck levelling glue is repaired concavo-convex part and hole, hole on primer;
Four, paste prestressing force silicon rubber glass fabric reinforced plastic
(1) stretching machine and worm mechanism are fixed on the post member that interrelates with reinforcement;
(2) the silicon rubber glass fabric reinforced plastic of making is mounted on the anchor device of stretching machine, adjusts the planeness of two anchored end;
(3) tensioner is risen along the worm mechanism that is fixed on the pillar, until preliminary stretching silicon rubber glass fabric reinforced plastic is apart from treating reinforcement surface 30mm;
(4) even stretch-draw silicon rubber glass fabric reinforced plastic;
(5) when being stretched to design prestressing force, begin to paste resin by the method preparation of preparation primer, avoid dust and moisture to fall into resin;
(6) impregnating resin evenly is applied in the sticking veneer of reinforcement and silicon rubber glass fabric reinforced plastic with roller, plastics scraper and brush, concrete overlap joint, rotation angle position want overbrushing some;
(7) tensioner is risen along the worm screw micromotion mechanism, until the adhesive surface of the adhesive surface of flexural member and silicon rubber glass fabric is closely linked, with special roller along the machine direction roll extrusion removing the bubble below the silicon rubber glass fabric reinforced plastic, the space of resin underfill is with syringe injection ring epoxy resins;
(8) 1/3 position arranges U-shaped anchoring band to the right on the left side 1/3 position, and U-shaped anchoring carrying material adopts the silicon rubber glass fabric, occurs to prevent bond damage;
Five, maintenance
For guaranteeing to reinforce the normal use of rear member, avoid silicon rubber strengthened with GFRP sheets material to suffer extraneous damage, should carry out closed protective at the back-up coat external surface and process; Overcoat adopts the polymer cement mortar that is mixed with fireproofing agent, and polymer cement mortar thickness is 15~25mm.
2. the job practices of silicon rubber strengthened with GFRP sheets beam according to claim 1 is characterized in that anchor device is comprised of two semicylinders, and one of them is fixed on the facility, and another one is closely pressed together on it by bolt; During use with the end clips of silicon rubber glass fabric between two semicylinders of anchor device, with bolt with the semicylinder pressing, then rotate above anchor device is wrapped in the silicon rubber glass fabric, volume to the length of 8 times of anchor device diameters namely provides the enough frictional force that is produced by self-locking.
3. the job practices of silicon rubber strengthened with GFRP sheets beam according to claim 1, turning handle after it is characterized in that all being fixed on silicon rubber glass fabric two ends on the anchor device of two facility drives the bolt rotary of main frame tool; Bolt rotary must make anchor device move along screw rod and slide bar, thus tensioning or loosen the silicon rubber glass fabric; The facility construction is fixed on the post member time, adopts the transfer of facility, and the direction that a roller bearing by the facility top changes the silicon rubber glass fabric makes it be parallel to beam, and roller bearing is positioned at the top of facility.
4. the job practices of silicon rubber strengthened with GFRP sheets beam according to claim 1 is characterized in that pasting in the prestressing force silicon rubber glass fabric reinforced plastic step the even stretch-draw silicon rubber of the speed glass fabric reinforced plastic with 350~450MPa/h.
5. the job practices of silicon rubber strengthened with GFRP sheets beam according to claim 2 is characterized in that the anchor device diameter is 6cm.
6. the job practices of silicon rubber strengthened with GFRP sheets beam according to claim 3 is characterized in that the stroke of whole screw rod has 50cm long.
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Cited By (1)
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CN107130527A (en) * | 2017-05-19 | 2017-09-05 | 山东交通职业学院 | A kind of use graphene film reinforces the construction method of T-shaped beam |
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CN1648388A (en) * | 2004-01-19 | 2005-08-03 | 兰州交通大学 | Method for prestress binding steel reinforced concrete structure |
CN2771387Y (en) * | 2005-03-02 | 2006-04-12 | 武汉武大巨成加固实业有限公司 | Spiral carbon fiber cloth prestress stretch-draw device |
CN101021100A (en) * | 2006-11-10 | 2007-08-22 | 天津市耀新科技发展有限公司 | Fiber reinforced ground tackle for fiber reinforcing method |
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Application publication date: 20131023 |