CN103359905A - Disc-type continuous pasty material film dryer - Google Patents
Disc-type continuous pasty material film dryer Download PDFInfo
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- CN103359905A CN103359905A CN2013101626978A CN201310162697A CN103359905A CN 103359905 A CN103359905 A CN 103359905A CN 2013101626978 A CN2013101626978 A CN 2013101626978A CN 201310162697 A CN201310162697 A CN 201310162697A CN 103359905 A CN103359905 A CN 103359905A
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- pasty materials
- film continuous
- plaster pasty
- materials film
- disc type
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Abstract
The invention discloses a continuous pasty material film dryer. The continuous pasty material film dryer comprises a drying disc; a heat conduction oil cavity is arranged below the drying disc; one end of the heat conduction oil cavity is provided with an oil intake pipe, and the other end of the heat conduction oil cavity is provided with an oil outlet; the bottom of the heat conduction oil cavity is provided with a heating sheet. According to the invention, the film thickness and the drying time can be regulated through regulating the rotation speed of a main shaft and the force application size of a pressing roller so as to achieve the aims of uniform drying and ideal effects; material distribution, film pressing and dry mud scraping devices are arranged on a same main shaft system, the operation is completed continuously, and the dryer can operate periodically and continuously; a pasty material is thin in material layer, and the main shaft rotation speed is low, so that the required power is low, and the electricity consumption is less; the drier is used for drying by virtue of conductive heat, the heat efficiency is high, and the energy consumption is low; the dryer is convenient to install, and the occupied area is small; the drier is installed obliquely through a support, and thus the dried pasty material is convenient to unload.
Description
Technical field
The present invention relates to the drying machine field, particularly a kind of disc type film continuous drier.
Background technology
Along with improving constantly of the level of urbanization, the quantity discharged of industrial sewage and sanitary sewage is increasing, and sewage work's plaster pasty materials output sharply increases, and a year discharge capacity reaches 2,000 ten thousand tons in recent years.Water ratio is very high in the plaster pasty materials, contains simultaneously the heavy metal compounds such as large amount of organic, bacterium, virus and zinc, copper, lead and cadmium, therefore must deal carefully with plaster pasty materials.
High-moisture percentage is so that the volume of plaster pasty materials is very large, and therefore this at first will carry out dehydration and drying to plaster pasty materials and process just for processing, transport and utilizing and bring a lot of inconvenience.Common drying means comprises convection current (convection drying), conduction (contact drying) and radiation (infrared drying), the perhaps integration of these technology.There is following problem in present modal drying equipment: (one) is the colloid bulk because the viscosity of plaster pasty materials is large in the drying equipment, is difficult to pulverize; (2) first appearance is dry in the bulk plaster pasty materials drying process, forms the mummification shell, affects the mummification of plaster pasty materials inside; (3) because the plaster pasty materials thermal conductivity is little, and water vapor latent heat is large, and broken difficulty, it is very large to consume energy in the whole drying process, has directly improved the mummification cost.
Summary of the invention
The present invention is in order to overcome above deficiency, a kind of plaster pasty materials film continuous drier has been proposed, it is characterized in that: described plaster pasty materials film continuous drier comprises: drying tray, drying tray has the heat conduction oil pocket, heat conduction oil pocket one end is provided with oil inlet pipe, the other end is provided with outlet-port, and heat conduction oil pocket bottom is provided with heating piece.
Described drying tray is circular, and described drying tray center is provided with axis system, and axis system arranges pressure roller by sense of rotation.
The main shaft of described axis system is hollow, and feed-pipe is communicated with spindle top, the open communication of cloth tube one end and main shaft side, and the other end is arranged at apart from drying tray surface 0.1 to 10mm.
Described axis system arranges cleaning shoe by sense of rotation.
Described axis system passes through drive systems.
Described drying tray is horizontal by 12-18 ° of angle.
Drying tray is horizontal by 15 ° of angles.
Described oil inlet pipe stretches out the thermal oil cavity, and the oil inlet pipe mouth of pipe is higher than drying tray; Described heating piece is mica parcel heating piece.
Described pressure roller is provided with pressure rod.
Described cleaning shoe and pressure rod are 30-90 degree angle, and cloth tube is arranged in the middle of cleaning shoe and the pressure roller, pressure roller and cleaning shoe spraying non-sticky metallic coating; Spray non-sticky metallic coating on the drying tray.
Use beneficial effect of the present invention remarkable: according to adjusting the speed of mainshaft, pressure roller application of force size, can adjust film thickness, drying time, reach uniform drying, purpose satisfactory for result; Cloth, press mold, dried mud removing device are arranged on the same axis system, and work is finished continuously, periodically non-stop run; The plaster pasty materials bed of material is thin, and the speed of mainshaft is low, and the power that needs is little, and power consumption is few; Carry out drying with heat by conduction, thermo-efficiency is high, and energy consumption is low; Easy for installation, floor space is little.Equipment is installed by riding, the discharging of plaster pasty materials behind the convenient and dry.
Description of drawings
Fig. 1 is disc type plaster pasty materials film continuous drier one-piece construction figure.
Fig. 2 is disc type plaster pasty materials film continuous drier A-A planing surface figure.
Fig. 3 is the dry main structure chart of disc type plaster pasty materials film continuous drier.
Fig. 4 is disc type plaster pasty materials film continuous drier pressure roller figure.
Among the figure, 1-outer cover, 2-axis system, the dry disk of 3-, 4-drive system, 5-support, 21-feed-pipe, 22-swivel joint, 23-cloth tube, 24-pressure roller, 241-pressure rod, 25-cleaning shoe, 31-oil inlet pipe, 32-thermal oil cavity, 33-heating piece, 34-outlet-port.
Embodiment
Describe the present invention in detail below in conjunction with specific embodiments and the drawings, but the present invention is not limited to specific embodiment.
Embodiment 1.
For achieving the above object, present device consists of: its main body consists of outer cover 1, axis system 2, dry disk 3, drive system 4, support 5.Wherein, axis system comprises feed-pipe 21, cloth tube 23, pressure roller 24 and cleaning shoe 25; Dry disk 3 is cavity structure, falling heat-transfer oil in it; Drive unit rotates by sprocket wheel, chain drive axis system; Equipment tilts to install by support 5, is convenient to the discharging of dry rear plaster pasty materials.
The further feature of disc type plaster pasty materials film continuous drier of the present invention: outer cover 1 top is provided with discarded collection hole, utilizes blower fan that the waste gas, the water vapour that produce in the drying process are in time collected and processed.
The further feature of disc type plaster pasty materials film continuous drier of the present invention: dry disk 3 is cavity structure, sprays non-sticky metallic coating on the card, prevents that plaster pasty materials is stained with glutinous; Heat conduction oil pocket 32 interior falling heat-transfer oil, heat conduction oil pocket 32 bottoms dress electric heating sheets 33, the sheet mica parcel heats thermal oil with this.Heat conduction oil pocket 32 left sides are provided with oil inlet pipe 31, and oil inlet pipe 31 stretches out certain-length, and the cushioning pocket after heat-conducting oil heating expands is provided, and have both guaranteed that thermal oil was covered with whole cavity, prevent that again it is excessive; Dry disk 3 belows set out oilhole 34.
The further feature of disc type plaster pasty materials film continuous drier of the present invention: axis system has comprised feed-pipe 21, cloth tube 23, pressure roller 24 and cleaning shoe 25.Feed-pipe 21 is connected with axis system 2 by swivel joint 22, axis system 2 upper ends are the charging cavity, be distributed with eight holes of two rows, four from upper end holes of plaster pasty materials enter cavity, four holes change the L-type cloth tube over to from the lower end, cloth tube 23 horizontal section bottoms evenly are provided with the cloth hole, and axis system 2 drives cloth tube 23 rotations so that plaster pasty materials evenly is arranged on the dry disk 3; The effect of pressure roller 24 is that plaster pasty materials is paved compacting, makes plaster pasty materials form thin layer, and pressure roller 24 links to each other with axis system 2 by pressure rod 241, utilizes pressure roller 24 gravitational compaction plaster pasty materials, when gravity is inadequate, can exert pressure by pressure rod 241; Cleaning shoe 25 is connected with axis system 2, and the plaster pasty materials after the mummification is in time removed.Finish cloth, binder, scraper operation in axis system 2 rotation processes, guaranteed periodically continuously operation of plaster pasty materials.Pressure roller 24 and cleaning shoe 25 same spraying antistick layers prevent that plaster pasty materials is sticking.
As shown in Figure 1, this disc type plaster pasty materials film drier is comprised of outer cover 1, axis system 2, dry disk 3, drive system 4,5 five parts of support.
The embodiment of this disc type plaster pasty materials film drier is:
Thermal oil is poured into and falling heat-transfer oil cavity 32 from oil inlet pipe 31, after heating piece 33 energisings with heat-conducting oil heating to assigned temperature; Plaster pasty materials enters charging cavity 22 by feed-pipe 21, enter L-type cloth tube 23 by cavity, the cloth tube lower end is distributed with the cloth hole, and along with the rotation of main shaft, plaster pasty materials is distributed on the dry disk 31 uniformly, be provided with pressure roller 24 after the cloth tube, it paves into film with the plaster pasty materials compacting, under the heating of thermal oil, and moisture evaporation in the film plaster pasty materials, plaster pasty materials obtains drying, and cleaning shoe 42 is in time removed dried plaster pasty materials.
Above-mentioned pressure roller 24 is connected 2 by pressure rod 241 with main shaft, and the effect of pressure rod 241 is to replenish pressure roller pressure, guarantees the plaster pasty materials film-formation result.
In the above-mentioned axis system 2, cloth tube 23, pressure roller 24, cleaning shoe 25 are fixed on the main shaft, and along with main shaft rotates, and feed-pipe 21 maintains static, and is connected with main shaft 2 by swivel joint 22.
Above-mentioned thermal oil oil inlet pipe 31 is reserved certain length, prevents behind the thermal oil expanded by heating excessively, and trying to get to the heart of a matter sets out oilhole 34, is convenient to derive oil body.
Whole equipment utilization support 5 is fixed, simultaneously for making things convenient for the plaster pasty materials discharging, 15 ° of installations of device inclined.
Claims (10)
1. plaster pasty materials film continuous drier, it is characterized in that: described plaster pasty materials film continuous drier comprises: drying tray, drying tray have the heat conduction oil pocket, and heat conduction oil pocket one end is provided with oil inlet pipe, and the other end is provided with outlet-port.
2. plaster pasty materials film continuous drier is characterized in that: thermal oil is by the external boiler heating or by placing electric heater heating in the drying tray cavity.
3. disc type plaster pasty materials film continuous drier according to claim 1 is characterized in that: described drying tray is for circular, and described drying tray center is provided with axis system, and axis system arranges pressure roller by sense of rotation.
4. disc type plaster pasty materials film continuous drier according to claim 1, it is characterized in that: the main shaft of described axis system is hollow, feed-pipe is communicated with spindle top, the open communication of cloth tube one end and main shaft side, the other end is arranged at apart from drying tray surface 0.1mm to 10mm, guarantees that thus the material bed thickness that extrudes also is 0.1-10mm
Disc type plaster pasty materials film continuous drier according to claim 1, it is characterized in that: described axis system arranges cleaning shoe by sense of rotation.
5. according to claim 2 to 4 each described disc type plaster pasty materials film continuous driers, it is characterized in that: described axis system passes through drive systems.
6. disc type plaster pasty materials film continuous drier according to claim 1, it is characterized in that: drying tray is horizontal by 12-18 ° of angle.
7. disc type plaster pasty materials film continuous drier according to claim 6, it is characterized in that: drying tray is horizontal by 15 ° of angles.
8. disc type plaster pasty materials film continuous drier according to claim 1, it is characterized in that: described oil inlet pipe stretches out the thermal oil cavity, and the oil inlet pipe mouth of pipe is higher than drying tray; Described heating piece is mica parcel heating piece.
9. disc type plaster pasty materials film continuous drier according to claim 3, it is characterized in that: described pressure roller is provided with pressure rod.
10. disc type plaster pasty materials film continuous drier according to claim 5, it is characterized in that: described cleaning shoe and pressure rod are 30-90 degree angle, and cloth tube is arranged in the middle of cleaning shoe and the pressure roller, pressure roller and cleaning shoe spraying non-sticky metallic coating; Spray non-sticky metallic coating on the drying tray.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310162697.8A CN103359905B (en) | 2013-05-07 | 2013-05-07 | Disc-type continuous pasty material film dryer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310162697.8A CN103359905B (en) | 2013-05-07 | 2013-05-07 | Disc-type continuous pasty material film dryer |
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| CN103359905A true CN103359905A (en) | 2013-10-23 |
| CN103359905B CN103359905B (en) | 2015-04-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109433103A (en) * | 2018-11-16 | 2019-03-08 | 滁州新冶环境工程技术有限公司 | A kind of conduction oil drying continous way disk balling machine |
Citations (7)
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| JPS58150789A (en) * | 1982-02-12 | 1983-09-07 | 荏原インフイルコ株式会社 | Drying method |
| JPH06198300A (en) * | 1992-12-29 | 1994-07-19 | High Furitsuku Kk | Method and apparatus for dehydrating sludge |
| JP2005114327A (en) * | 2003-10-03 | 2005-04-28 | Kurieteikku Corp | Drying method and drying equipment |
| CN101492233A (en) * | 2009-02-26 | 2009-07-29 | 大连理工大学 | Drying plant for high-moisture percentage plaster pasty materials |
| CN201520711U (en) * | 2009-08-18 | 2010-07-07 | 吉林市山水科技有限责任公司 | Grinding roller spiral plate scraper biochemical sludge dryer |
| CN201756493U (en) * | 2010-05-24 | 2011-03-09 | 史海峰 | Spin-coating film drying machine of independent mud distribution device |
| CN203403001U (en) * | 2013-05-07 | 2014-01-22 | 大连环资科技有限公司 | Disc type pasty material film continuous dryer |
-
2013
- 2013-05-07 CN CN201310162697.8A patent/CN103359905B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58150789A (en) * | 1982-02-12 | 1983-09-07 | 荏原インフイルコ株式会社 | Drying method |
| JPH06198300A (en) * | 1992-12-29 | 1994-07-19 | High Furitsuku Kk | Method and apparatus for dehydrating sludge |
| JP2005114327A (en) * | 2003-10-03 | 2005-04-28 | Kurieteikku Corp | Drying method and drying equipment |
| CN101492233A (en) * | 2009-02-26 | 2009-07-29 | 大连理工大学 | Drying plant for high-moisture percentage plaster pasty materials |
| CN201520711U (en) * | 2009-08-18 | 2010-07-07 | 吉林市山水科技有限责任公司 | Grinding roller spiral plate scraper biochemical sludge dryer |
| CN201756493U (en) * | 2010-05-24 | 2011-03-09 | 史海峰 | Spin-coating film drying machine of independent mud distribution device |
| CN203403001U (en) * | 2013-05-07 | 2014-01-22 | 大连环资科技有限公司 | Disc type pasty material film continuous dryer |
Non-Patent Citations (1)
| Title |
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| 王伟云: "污泥间接薄层干燥与热压力耦合脱水干燥研究", 《中国博士学位论文全文数据库》, 1 June 2012 (2012-06-01) * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109433103A (en) * | 2018-11-16 | 2019-03-08 | 滁州新冶环境工程技术有限公司 | A kind of conduction oil drying continous way disk balling machine |
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| CN103359905B (en) | 2015-04-22 |
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