CN103358539B - For the Full automatic shaping equipment of plastic pipe - Google Patents
For the Full automatic shaping equipment of plastic pipe Download PDFInfo
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- CN103358539B CN103358539B CN201310284627.XA CN201310284627A CN103358539B CN 103358539 B CN103358539 B CN 103358539B CN 201310284627 A CN201310284627 A CN 201310284627A CN 103358539 B CN103358539 B CN 103358539B
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Abstract
The invention discloses a kind of Full automatic shaping equipment for plastic pipe, comprise the frame of band U-tube bucket, frame is provided with PLC, frame is also provided with the delivery device for pushing tubing, for making the percussion mechanism of tubing and the reshaping device for shaping tubing in order, delivery device moves and is arranged in frame, percussion mechanism is arranged on the bottom of U-tube bucket, and what reshaping device was arranged on frame goes out pipe end; Wherein, reshaping device comprises flush baffle plate assembly, side pressure roll assembly and lower compression roller assembly; Flush baffle plate assembly, side pressure roll assembly, lower compression roller assembly, percussion mechanism are connected with PLC respectively with delivery device.The present invention complete respectively by adding pushing mechanism, percussion mechanism and reshaping device in frame respectively tubing promotion, make in order and shaping, achieve the automatic shaping of tubing, structure is simple, easy to operate and reduce the production cost of tubing.Be applicable to the production of tubing.
Description
Technical field
The present invention relates to a kind of tubing trimmer, particularly relate to a kind of Full automatic shaping equipment for plastic pipe.
Background technology
At present, plastic pipe is widely used, and market demand is cumulative year after year also, and the output of each manufacturer is also in continuous increase.In the production process of plastic pipe, tubing trimming is particularly important, and it is specially: after a bundle tubing reaches predetermined radical, first manually shakes tubing and is made in order by the tubing of winding, then artificial tube end face to be alignd, complete the shaping effect to tubing.Because whole reforming process is general all by manual operation, and because of product length be main mainly with 4 meters, so the labour intensity of tubing trimming is very large, thus cause cost of labor very high, thus add the manufacturing cost of tubing.
Summary of the invention
The object of the invention is the deficiency in order to overcome above-mentioned background technology, the Full automatic shaping equipment for plastic pipe that a kind of structure is simple and easy to operate is provided.
In order to realize above object, a kind of Full automatic shaping equipment for plastic pipe provided by the invention, comprise the frame of band U-tube bucket, described frame is provided with PLC, described frame is also provided with the delivery device for pushing tubing, for making the percussion mechanism of tubing and the reshaping device for shaping tubing in order, described delivery device moves and is arranged in described frame, described percussion mechanism is arranged on the bottom of described U-tube bucket, and what described reshaping device was arranged on described frame goes out pipe end; Wherein, described reshaping device comprises flush baffle plate assembly, side pressure roll assembly and lower compression roller assembly; Described reshaping device, percussion mechanism and delivery device are connected with described PLC respectively.Completing the promotion of tubing by adding pushing mechanism, percussion mechanism and reshaping device in described frame respectively respectively, making in order and shaping, achieve the automatic shaping of tubing, structure is simple, easy to operate and reduce the production cost of tubing.
In such scheme, described flush baffle plate assembly, lower compression roller assembly and side pressure roll assembly are arranged along the pipe end that goes out of described stands longitudinal by described frame successively to the other end of frame, described flush baffle plate assembly is positioned at described upper rack, described lower compression roller assembly is positioned at described upper rack, and described side pressure roll assembly is positioned at the both sides of described frame.Certainly, also described flush baffle plate assembly can be arranged in the front of described lower compression roller assembly and side pressure roll assembly, equally, also described lower compression roller assembly and side pressure roll assembly can be arranged in same vertical plane.
In such scheme, described flush baffle plate assembly comprises flush baffle plate, four bar linkages, installing rack and flush cylinder, the cylinder seat part of described flush cylinder is arranged on described upper rack by described installing rack, the telescopic end of described flush cylinder is connected with described flush baffle plate by described four bar linkages, the size of described flush baffle plate matches with the cross sectional dimensions of described U-tube bucket, and described flush cylinder is connected with described PLC.Certainly, the flush baffle plate assembly of telescopic structure can also be adopted.
In such scheme, described side pressure roll assembly comprises side pressure cylinder, side pressure roll stand and side pressure roller, described side pressure roller is movably arranged in described side pressure roll stand, described side pressure roll stand one end is side walls hinged in described frame through described U-tube bucket, the telescopic end of the described side pressure roll stand other end and described side pressure cylinder is hinged, and the cylinder seat part of described side pressure cylinder is arranged in described frame; Described lower compression roller assembly comprises lower air cylinder and lower compression roller, and described lower compression roller is movably arranged on the telescopic end of described lower air cylinder, and the cylinder seat part of described lower air cylinder is arranged on described upper rack; Described side pressure cylinder is connected with described PLC respectively with lower air cylinder.Certainly, also can adopt the side pressure roll assembly of telescopic structure, described lower compression roller assembly also can adopt other structures.
In such scheme, described percussion mechanism comprises vibrations cylinder and vibrator-roller, described vibrator-roller is through the telescopic end being movably arranged on described vibrations cylinder bottom described U-tube bucket, the cylinder seat part of described vibrations cylinder is arranged on bottom described frame, described vibrator-roller is higher than the inner surface bottom described U-tube bucket, and described vibrations cylinder is connected with described PLC.Certainly, the percussion mechanism of other structures can also be adopted.
In such scheme, described delivery device comprises the vehicle frame of guide rail and the band push pedal being longitudinally arranged in described frame both sides, described vehicle frame is slidably mounted on described guide rail, described push pedal is positioned at described U-tube bucket, the size of described push pedal matches with the cross sectional dimensions of described U-tube bucket, tooth bar is provided with inside described guide rail, the position of the corresponding described tooth bar in described vehicle frame two ends is respectively equipped with drive motors, the output of described drive motors is provided with the driven wheel be meshed with described tooth bar, and described drive motors is connected with described PLC.Certainly, the delivery device of other structures can also be adopted.
In such scheme, described reshaping device also comprises the setting roll assembly between the outlet spout and flush baffle plate assembly of described frame, described setting roll assembly comprises sizing cylinder, sizing roll stand, upper setting roll and two side setting rolls, described two side setting rolls are movably arranged on the both sides of described sizing roll stand respectively, described upper setting roll is arranged on the top of described sizing roll stand, described sizing roll stand is arranged on the telescopic end of described sizing cylinder, the cylinder seat part of described sizing cylinder is arranged on the top of described frame, described sizing cylinder is connected with described PLC.Shaping operation can be played to tubing further by the setting roll assembly added.
In such scheme, the two side of described U-tube bucket is respectively equipped with rolling side roller, to prevent the sidewall of described U-tube bucket, tubing is scratched.
One aspect of the present invention, completing the promotion of tubing respectively, making in order and shaping, achieve the automatic shaping of tubing by adding pushing mechanism, percussion mechanism and reshaping device in described frame respectively, structure is simple, easy to operate and reduce the production cost of tubing; On the other hand, the setting roll assembly by adding between the outlet spout and flush baffle plate assembly of described frame can play shaping operation to tubing further; Finally, the rolling side roller two side of described U-tube bucket added respectively can prevent the sidewall of described U-tube bucket from being scratched by tubing effectively.
The present invention is compared with the prior art, and fully its superiority of display is: structure is simple, easy to operate, the high and low cost of manufacture etc. of efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention; ;
Fig. 2 is the plan structure schematic diagram of Fig. 1;
Fig. 3 is the side-looking structural representation of Fig. 1;
Fig. 4 is the cross-sectional view along A-A line in Fig. 2;
Fig. 5 is structural representation under the original state of flush baffle plate assembly in the present invention;
Fig. 6 is structural representation under the duty of flush baffle plate assembly in the present invention;
Fig. 7 is structural representation under the original state of side pressure roll assembly in the present invention;
Fig. 8 is structural representation under the duty of side pressure roll assembly in the present invention;
Fig. 9 is the structural representation of delivery device in the present invention;
Figure 10 is the side-looking structural representation of Fig. 9;
Figure 11 is the plan structure schematic diagram of Fig. 9;
Figure 12 is the structural representation of setting roll assembly in the present invention.
In figure: frame 1, U-tube bucket 2, rolling side roller 2a, PLC 3, delivery device 4, guide rail 4a, push pedal 4b, vehicle frame 4c, tooth bar 4d, drive motors 4e, driven wheel 4f, percussion mechanism 5, vibrations cylinder 5a, vibrator-roller 5b, reshaping device 6, flush baffle plate assembly 6a, flush baffle plate 6a1, four bar linkage 6a2, installing rack 6a3, flush cylinder 6a4, side pressure roll assembly 6b, side pressure cylinder 6b1, side pressure roll stand 6b2, side pressure roller 6b3, lower compression roller assembly 6c, lower air cylinder 6c1, lower compression roller 6c2, setting roll assembly 6d, sizing cylinder 6d1, sizing roll stand 6d2, upper setting roll 6d3, side setting roll 6d4.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in further detail, but this embodiment should not be construed as limitation of the present invention.
As shown in Figure 1: the present embodiment provides a kind of Full automatic shaping equipment for plastic pipe, comprise the frame 1 of band U-tube bucket 2, described frame 1 is provided with PLC 3, described frame 1 is also provided with the delivery device 4 for pushing tubing, for making the percussion mechanism 5 of tubing and the reshaping device 6 for shaping tubing in order, described delivery device 4 moves and is arranged in described frame 1, described percussion mechanism 5 is arranged on the bottom of described U-tube bucket 2, and what described reshaping device 6 was arranged on described frame 1 goes out pipe end; Wherein, described reshaping device 6 comprises flush baffle plate assembly 6a, side pressure roll assembly 6b and lower compression roller assembly 6c; Described flush baffle plate assembly 6a, side pressure roll assembly 6b, lower compression roller assembly 6c, percussion mechanism 5 are connected with described PLC 3 respectively with delivery device 4.Completing the promotion of tubing by adding pushing mechanism 4, percussion mechanism 5 and reshaping device 6 in described frame 1 respectively respectively, making in order and shaping, achieve the automatic shaping of tubing, structure is simple, easy to operate and reduce the production cost of tubing.The two side of described U-tube bucket 2 is respectively equipped with rolling side roller 2a, to prevent the sidewall of described U-tube bucket 2, tubing is scratched.
Above-mentioned flush baffle plate assembly 6a, lower compression roller assembly 6c and side pressure roll assembly 6b are longitudinally arranged to the other end of frame 1 by the pipe end that goes out of described frame 1 successively along described frame 1, described flush baffle plate assembly 6a is positioned at described frame 1 top, described lower compression roller assembly 6c is positioned at described frame 1 top, and described side pressure roll assembly 6b is positioned at the both sides of described frame 1.Certainly, also described flush baffle plate assembly 6a can be arranged in the front of described lower compression roller assembly 6c and side pressure roll assembly 6b, equally, also described lower compression roller assembly 6c and side pressure roll assembly 6b can be arranged in same vertical plane.
Above-mentioned flush baffle plate assembly 6a comprises flush baffle plate 6a1, four bar linkage 6a2, installing rack 6a3 and flush cylinder 6a4, the cylinder seat part of described flush cylinder 6a4 is arranged on described frame 1 top by described installing rack 6a3, the telescopic end of described flush cylinder 6a4 is connected with described flush baffle plate 6a1 by described four bar linkage 6a2, the size of described flush baffle plate 6a1 matches with the cross sectional dimensions of described U-tube bucket 2, and described flush cylinder 6a4 is connected with described PLC 3.Certainly, the flush baffle plate assembly of telescopic structure can also be adopted.
Above-mentioned side pressure roll assembly 6b comprises side pressure cylinder 6b1, side pressure roll stand 6b2 and side pressure roller 6b3, described side pressure roller 6b3 is movably arranged on described side pressure roll stand 6b2, described side pressure roll stand 6b2 one end is side walls hinged in described frame 1 through described U-tube bucket 2, the telescopic end of the described side pressure roll stand 6b2 other end and described side pressure cylinder 6b1 is hinged, and the cylinder seat part of described side pressure cylinder 6b1 is arranged in described frame 1; Described lower compression roller assembly 6c comprises lower air cylinder 6c1 and lower compression roller 6c2, and described lower compression roller 6c2 is movably arranged on the telescopic end of described lower air cylinder 6c1, and the cylinder seat part of described lower air cylinder 6c1 is arranged on described frame 1 top; Described side pressure cylinder 6b1 is connected with described PLC 3 respectively with lower air cylinder 6c1.Certainly, also can adopt the side pressure roll assembly of telescopic structure, described lower compression roller assembly also can adopt other structures.
Above-mentioned percussion mechanism 5 comprises vibrations cylinder 5a and vibrator-roller 5b, described vibrator-roller 5b is through the telescopic end being movably arranged on described vibrations cylinder 5a bottom described U-tube bucket 2, the cylinder seat part of described vibrations cylinder 5a is arranged on bottom described frame 1, described vibrator-roller 5b is higher than the inner surface bottom described U-tube bucket 2, and described vibrations cylinder 5a is connected with described PLC 3.Certainly, the percussion mechanism of other structures can also be adopted.
Above-mentioned delivery device 4 comprises the vehicle frame 4c of guide rail 4a and the band push pedal 4b being longitudinally arranged in described frame 1 both sides, described vehicle frame 4c is slidably mounted on described guide rail 4a, described push pedal position 4b is in described U-tube bucket 2, the size of described push pedal 4b matches with the cross sectional dimensions of described U-tube bucket 2, tooth bar 4d is provided with inside described guide rail 4a, the position of the corresponding described tooth bar 4d in described vehicle frame 4c two ends is respectively equipped with drive motors 4e, the output of described drive motors 4e is provided with the driven wheel 4f be meshed with described tooth bar 4d, described drive motors 4e is connected with described PLC 3.Certainly, the delivery device of other structures can also be adopted.
Above-mentioned reshaping device 6 also comprises the setting roll assembly 6d between the outlet spout and flush baffle plate assembly 6a of described frame 1, described setting roll assembly 6d comprises sizing cylinder 6d1, sizing roll stand 6d2, upper setting roll 6d3 and two side setting roll 6d4, described two side setting roll 6d4 are movably arranged on the both sides of described sizing roll stand 6d2 respectively, described upper setting roll 6d3 is arranged on the top of described sizing roll stand 6d2, described sizing roll stand 6d2 is arranged on the telescopic end of described sizing cylinder 6d1, the cylinder seat part of described sizing cylinder 6d1 is arranged on the top of described frame 1, described sizing cylinder 6d1 is connected with described PLC 3.Shaping operation can be played to tubing further by the setting roll assembly 6d added.
The course of work of the present invention is as follows:
After the plastic pipe of the specification of the same race of some enters described U-tube bucket 2 from top, first, described PLC 3 controls described flush cylinder 6a4 and drives described flush baffle plate 6a1 to move down, to block tubing; Then, described PLC 3 controls described vibrations cylinder 5a and drives described vibrator-roller 5b dither, until arrange smooth and easy by the tubing be wound around, described vibrator-roller 5b resets; Then, described PLC 3 controls described drive motors 4e and drives described push pedal 4b the tubing made in order to be pushed to the position of described flush baffle plate 6a1, and repeated multiple times propelling movement, and after the end face of described tubing is smooth, described flush baffle plate 6a1 resets; And then, described PLC 3 controls described drive motors 4e and drives described push pedal 4b to continue tubing smooth for described end face to be pushed to the position of described side pressure roll assembly 6b and lower compression roller assembly 6c; Again then, described PLC 3 controls described side pressure cylinder 6b1 and lower air cylinder 6c1 respectively and drives described side pressure roller 6b3 and lower compression roller 6c2 action, the cross section of tubing is made to become regular shape, the movement travel of described side pressure roller 6b3 and lower compression roller 6c2 can set according to the specification of tubing, and the tubing of different size can be organized into the regular shape of different size; Subsequently, described PLC 3 controls described drive motors 4e and drives described push pedal 4b to continue the tubing of described cross section rule to be pushed to the position of described setting roll assembly 6d; And then, described PLC 3 control described sizing cylinder 6d1 drive described upper setting roll 6d3 and side setting roll 6d4 by further for described tubing shaping, described upper setting roll 6d3 and side setting roll 6d4 also according to the specifications design of tubing different press down stroke; Now, described tubing has arranged; Finally, described PLC 3 controls described drive motors 4e and drives described push pedal 4b that the tubing put in order is pushed to lower step operation, and so far a process period completes.This equipment waits for that lower a bundle tubing enters in described U-tube bucket 2 again, so repeatedly, completes tubing Full automatic shaping operation.
The present invention complete respectively by adding pushing mechanism 4, percussion mechanism 5 and reshaping device 6 in described frame 1 respectively tubing promotion, make in order and shaping, achieve the automatic shaping of tubing, structure is simple, easy to operate and reduce the production cost of tubing; Shaping operation can be played to tubing further by the setting roll assembly 6d added between the outlet spout and flush baffle plate assembly 6a of described frame 1; The rolling side roller 2a that the two side of described U-tube bucket 2 adds respectively can prevent the sidewall of described U-tube bucket 2 from being scratched by tubing effectively.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. the Full automatic shaping equipment for plastic pipe, comprise the frame of band U-tube bucket, described frame is provided with PLC, it is characterized in that: described frame is also provided with the delivery device for pushing tubing, for making the percussion mechanism of tubing and the reshaping device for shaping tubing in order, described delivery device moves and is arranged in described frame, described percussion mechanism is arranged on the bottom of described U-tube bucket, and what described reshaping device was arranged on described frame goes out pipe end; Wherein, described reshaping device comprises flush baffle plate assembly, side pressure roll assembly and lower compression roller assembly; Described reshaping device, percussion mechanism and delivery device are connected with described PLC respectively.
2. as claimed in claim 1 for the Full automatic shaping equipment of plastic pipe, it is characterized in that: described flush baffle plate assembly, lower compression roller assembly and side pressure roll assembly are arranged along the pipe end that goes out of described stands longitudinal by described frame successively to the other end of frame, described flush baffle plate assembly is positioned at described upper rack, described lower compression roller assembly is positioned at described upper rack, and described side pressure roll assembly is positioned at the both sides of described frame.
3. as claimed in claim 1 or 2 for the Full automatic shaping equipment of plastic pipe, it is characterized in that: described flush baffle plate assembly comprises flush baffle plate, four bar linkages, installing rack and flush cylinder, the cylinder seat part of described flush cylinder is arranged on described upper rack by described installing rack, the telescopic end of described flush cylinder is connected with described flush baffle plate by described four bar linkages, the size of described flush baffle plate matches with the cross sectional dimensions of described U-tube bucket, and described flush cylinder is connected with described PLC.
4. as claimed in claim 1 or 2 for the Full automatic shaping equipment of plastic pipe, it is characterized in that: described side pressure roll assembly comprises side pressure cylinder, side pressure roll stand and side pressure roller, described side pressure roller is movably arranged in described side pressure roll stand, described side pressure roll stand one end is side walls hinged in described frame through described U-tube bucket, the telescopic end of the described side pressure roll stand other end and described side pressure cylinder is hinged, and the cylinder seat part of described side pressure cylinder is arranged in described frame; Described lower compression roller assembly comprises lower air cylinder and lower compression roller, and described lower compression roller is movably arranged on the telescopic end of described lower air cylinder, and the cylinder seat part of described lower air cylinder is arranged on described upper rack; Described side pressure cylinder is connected with described PLC respectively with lower air cylinder.
5. as claimed in claim 1 or 2 for the Full automatic shaping equipment of plastic pipe, it is characterized in that: described percussion mechanism comprises vibrations cylinder and vibrator-roller, described vibrator-roller is through the telescopic end being movably arranged on described vibrations cylinder bottom described U-tube bucket, the cylinder seat part of described vibrations cylinder is arranged on bottom described frame, described vibrator-roller is higher than the inner surface bottom described U-tube bucket, and described vibrations cylinder is connected with described PLC.
6. as claimed in claim 1 or 2 for the Full automatic shaping equipment of plastic pipe, it is characterized in that: described delivery device comprises the vehicle frame of guide rail and the band push pedal being longitudinally arranged in described frame both sides, described vehicle frame is slidably mounted on described guide rail, described push pedal is positioned at described U-tube bucket, the size of described push pedal matches with the cross sectional dimensions of described U-tube bucket, tooth bar is provided with inside described guide rail, the position of the corresponding described tooth bar in described vehicle frame two ends is respectively equipped with drive motors, the output of described drive motors is provided with the driven wheel be meshed with described tooth bar, described drive motors is connected with described PLC.
7. as claimed in claim 1 or 2 for the Full automatic shaping equipment of plastic pipe, it is characterized in that: described reshaping device also comprises the setting roll assembly between the outlet spout and flush baffle plate assembly of described frame, described setting roll assembly comprises sizing cylinder, sizing roll stand, upper setting roll and two side setting rolls, described two side setting rolls are movably arranged on the both sides of described sizing roll stand respectively, described upper setting roll is arranged on the top of described sizing roll stand, described sizing roll stand is arranged on the telescopic end of described sizing cylinder, the cylinder seat part of described sizing cylinder is arranged on the top of described frame, described sizing cylinder is connected with described PLC.
8., as claimed in claim 1 or 2 for the Full automatic shaping equipment of plastic pipe, it is characterized in that: the two side of described U-tube bucket is respectively equipped with rolling side roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310284627.XA CN103358539B (en) | 2013-07-08 | 2013-07-08 | For the Full automatic shaping equipment of plastic pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310284627.XA CN103358539B (en) | 2013-07-08 | 2013-07-08 | For the Full automatic shaping equipment of plastic pipe |
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| Publication Number | Publication Date |
|---|---|
| CN103358539A CN103358539A (en) | 2013-10-23 |
| CN103358539B true CN103358539B (en) | 2015-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310284627.XA Active CN103358539B (en) | 2013-07-08 | 2013-07-08 | For the Full automatic shaping equipment of plastic pipe |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103950191B (en) * | 2014-05-05 | 2016-01-20 | 北京工业大学 | POM pipe cuts lead aircraft |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5413455A (en) * | 1992-05-29 | 1995-05-09 | Mannesmann Aktiengesellschaft | Apparatus for collecting and ordered bundling of long rolling stock |
| CN201220856Y (en) * | 2008-04-02 | 2009-04-15 | 西安井上人工环境有限公司 | Automatic bobbin oscillating machine |
| EP2363361A2 (en) * | 2010-03-03 | 2011-09-07 | SMS Meer GmbH | Stacking device and method for stacking elongated workpieces |
| CN203371780U (en) * | 2013-07-08 | 2014-01-01 | 武汉金牛经济发展有限公司 | Fully-automatic shaping equipment for plastic pipes |
-
2013
- 2013-07-08 CN CN201310284627.XA patent/CN103358539B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5413455A (en) * | 1992-05-29 | 1995-05-09 | Mannesmann Aktiengesellschaft | Apparatus for collecting and ordered bundling of long rolling stock |
| CN201220856Y (en) * | 2008-04-02 | 2009-04-15 | 西安井上人工环境有限公司 | Automatic bobbin oscillating machine |
| EP2363361A2 (en) * | 2010-03-03 | 2011-09-07 | SMS Meer GmbH | Stacking device and method for stacking elongated workpieces |
| CN203371780U (en) * | 2013-07-08 | 2014-01-01 | 武汉金牛经济发展有限公司 | Fully-automatic shaping equipment for plastic pipes |
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| CN103358539A (en) | 2013-10-23 |
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