CN103357997A - Multifunctional stored energy stud welding device - Google Patents
Multifunctional stored energy stud welding device Download PDFInfo
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- CN103357997A CN103357997A CN2013102630504A CN201310263050A CN103357997A CN 103357997 A CN103357997 A CN 103357997A CN 2013102630504 A CN2013102630504 A CN 2013102630504A CN 201310263050 A CN201310263050 A CN 201310263050A CN 103357997 A CN103357997 A CN 103357997A
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Abstract
The invention discloses a multifunctional stored energy stud welding device which comprises a voltage regulation key, an input/output and communication port, a control system MCU (microprogrammed control unit) and its related circuit system, a charging voltage and status display code display circuit, a spaced welding lifting welding gun, a first charge-discharge main circuit, a second charge-discharge main circuit and an output port, wherein the MCU is used for connecting the voltage regulation key with the in-out and communication port; the charging voltage and status display code display circuit is connected with the output of the MCU and its related circuit system; the first charge-discharge main circuit and the second charge-discharge main circuit are connected onto the input of the MCU and its related circuit system; the output port is connected with the first charge-discharge main circuit and the second charge-discharge main circuit respectively. The multifunctional stored energy stud welding device can realize both contact welding and non-contact welding to fulfill welding of different metal materials, in addition, the double charge-discharge main circuits are embedded to fulfill high-frequency welding, and the input/output communication port is combined with an automatic feeding welding system to form a full-automatic high-speed stud welding device.
Description
Technical field
The invention belongs to technical field of welding equipment, relate to a kind of multifunction energy storage stud welding apparatus that satisfies the different metal material welding.
Background technology
Energy storing screw column welding machine on the domestic market is the form of pure analog circuit mostly now, and just has contact type welding, the percussion welder with contact type welding and contactless welding manner that Digital Control is abroad arranged, but all be the single primary loop structure, with being connected of robot welding system also be single input welding signal, can't exchange a plurality of states and real-time power supply signal.
Yet above-mentioned welding equipment of the prior art can only satisfy single welding quality demand, and the scope of application is limited, is difficult to satisfy the welding of different metal material.
So, for the defective that exists in the above-mentioned prior art, be necessary to develop in fact research so that a kind of scheme to be provided, to improve welding machine to applicable (copper, the aluminum stud weldering) of welding procedure, satisfy the needs of different welding qualities; Also in order to improve the service efficiency of welding machine, satisfy the welding of different metal material simultaneously.
Summary of the invention
For addressing the above problem, the object of the present invention is to provide a kind of multifunction energy storage stud welding apparatus, to improve welding machine to applicable (copper, the aluminum stud weldering) of welding procedure, satisfy the needs of different welding qualities, improve the service efficiency of welding machine, satisfy each possible mode of equipment automatization system buildup, allow more extensive that welding machine uses.Simultaneously, can carry out contact type welding, can carry out contactless welding again, to satisfy the welding of different metal material.
For achieving the above object, technical scheme of the present invention is:
A kind of multifunction energy storage stud welding apparatus includes the charging voltage of the control system MCU of voltage-regulation button, input and output and communication port, connection voltage-regulation button and input and output and communication port and associated circuitry, respectively connection control system MCU and associated circuitry output and state reveal codes display circuit, clearance-type welding and promotes welding gun and be connected to control system MCU and first, second of associated circuitry input discharges and recharges major loop and discharge and recharge the delivery outlet that major loop is connected with first, second respectively.
Further, described voltage-regulation button is connected with input and output and communication port, and jointly is connected to control system MCU and associated circuitry.
Further, described control system MCU and associated circuitry and first, second discharge and recharge the major loop isolation.
Further, described clearance-type energy storing screw column welding gun includes electromagnet hoisting mechanism and welding pressure adjuster.
Further, described welding pressure adjuster mainly is to realize by the pressure of regulating spring, and it mainly is when in the clearance-type stud welding very special quality requirement being arranged that pressure is regulated, and improves face of weld quality and soldering reliability.
Compared to prior art, a kind of multifunction energy storage stud welding apparatus of the present invention can be carried out contact type welding, can carry out contactless welding again, to satisfy the welding of different metal material; And inside contains and two discharges and recharges major loop, can satisfy the high-frequency welding, has communication and input and output point, can with the high speed arc stud welding of the online formation full-automation of feeding robot welding system.
Description of drawings
Fig. 1 is theory diagram of the present invention.
Fig. 2 is circuit theory diagrams of the present invention.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, a kind of multifunction energy storage stud welding apparatus of the present invention includes the charging voltage of the control system MCU of voltage-regulation button, input and output and communication port, connection voltage-regulation button and input and output and communication port and associated circuitry, respectively connection control system MCU and associated circuitry output and state reveal codes display circuit, clearance-type welding and promotes welding gun and be connected to control system MCU and first, second of associated circuitry input discharges and recharges major loop and discharge and recharge the delivery outlet that major loop is connected with the one the second respectively.
Wherein, the voltage-regulation button is connected with input and output and communication port, and jointly is connected to control system MCU and associated circuitry; Control system MCU and associated circuitry and first, second discharge and recharge the major loop isolation; When joint gap formula energy storage welding gun, welding machine can be identified automatically, just will carry out the weldering of clearance-type energy storing screw column when satisfy welding condition to welding signal.In the present embodiment, finish the sampling of various analog quantitys by linear optical coupling, adopt general optocoupler, light coupling relay to process various input/output signals and communication.
As shown in Figure 2, advance electric supply socket and be connected with common mode inductance, common mode inductance connects main transformer, and main transformer output is connected to secondary two-way energising controllable silicon, the output of secondary two-way energising silicon controlled connects the two-way rectification module, the two-way rectification module connects the large capacity energy capacitance set of two-way, the large capacity energy capacitance set of two-way connects two-way charging accurate adjustment discharge loop, two-way charging accurate adjustment discharge loop connects two-way discharging thyristor, two-way discharging thyristor connecting welding output port (merging a tunnel).Wherein, single-phase 220V power supply transfers to common mode inductance by advancing electric supply socket (containing protective tube), then passes through main transformer, secondary two-way energising controllable silicon, two-way rectification module, the large capacity energy capacitance set of two-way, two-way charging accurate adjustment discharge loop, two-way discharging thyristor, transfers to the welding output port.
Wherein, described clearance-type energy storing screw column welding gun ties up to increases an electromagnet hoisting mechanism and welding pressure adjuster in the former common energy storage welding gun.Electromagnet hoisting mechanism ratio of precision is higher, and it is too large that its electromagnet can not be done, and total range of lift reaches 8 millimeters again in band year situation.Be to find suitable electromagnet structure through test repeatedly in the present embodiment.The welding pressure adjuster mainly is to realize by the pressure of regulating spring, and it mainly is when in the clearance-type stud welding very special quality requirement being arranged that pressure is regulated, and improves face of weld quality and soldering reliability.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. multifunction energy storage stud welding apparatus, include the voltage-regulation button, input and output and communication port is characterized in that: also include the control system MCU and the associated circuitry that connect voltage-regulation button and input and output and communication port, charging voltage and the state reveal codes display circuit of difference connection control system MCU and associated circuitry output, the clearance-type welding promotes welding gun, and be connected to first of control system MCU and associated circuitry input, second discharges and recharges major loop, and respectively with first, second discharges and recharges the delivery outlet that major loop connects.
2. multifunction energy storage stud welding apparatus as claimed in claim 1, it is characterized in that: described voltage-regulation button is connected with input and output and communication port, and jointly is connected to control system MCU and associated circuitry.
3. multifunction energy storage stud welding apparatus as claimed in claim 2, it is characterized in that: described control system MCU and associated circuitry and first, second discharge and recharge the major loop isolation.
4. multifunction energy storage stud welding apparatus as claimed in claim 3, it is characterized in that: described clearance-type energy storing screw column welding gun includes electromagnet hoisting mechanism and welding pressure adjuster.
5. multifunction energy storage stud welding apparatus as claimed in claim 4, it is characterized in that: described welding pressure adjuster mainly is to realize by the pressure of regulating spring, it mainly is when in the clearance-type stud welding very special quality requirement being arranged that pressure is regulated, and improves face of weld quality and soldering reliability.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102630504A CN103357997A (en) | 2013-06-27 | 2013-06-27 | Multifunctional stored energy stud welding device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013102630504A CN103357997A (en) | 2013-06-27 | 2013-06-27 | Multifunctional stored energy stud welding device |
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| CN103357997A true CN103357997A (en) | 2013-10-23 |
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| CN2013102630504A Pending CN103357997A (en) | 2013-06-27 | 2013-06-27 | Multifunctional stored energy stud welding device |
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Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2302085Y (en) * | 1997-06-13 | 1998-12-30 | 吉林工业大学 | Automatic arc stud welding machine controlled by computer |
| CN1277084A (en) * | 1999-06-10 | 2000-12-20 | 恩哈特有限公司 | Arc stud welding equipment |
| CN1374164A (en) * | 2002-04-22 | 2002-10-16 | 俞岳皋 | Energy-storing multifunctional welding machine |
| CN2640682Y (en) * | 2003-07-23 | 2004-09-15 | 北京航空航天大学 | Capacitor buffering, accumulating inverse stud electric arc welder |
| CN101376193A (en) * | 2008-08-19 | 2009-03-04 | 深圳市鸿栢科技实业有限公司 | Arc discharge type double-screw bolt welding gun |
| CN201261101Y (en) * | 2008-08-19 | 2009-06-24 | 深圳市鸿栢科技实业有限公司 | Arc discharge type stud welding gun |
| CN201261102Y (en) * | 2008-08-19 | 2009-06-24 | 深圳市鸿栢科技实业有限公司 | Arc discharge type stud welding gun |
| JP4630740B2 (en) * | 2005-06-16 | 2011-02-09 | デンゲン株式会社 | Capacitor discharge type stud welding gun and portable capacitor discharge type stud welding machine equipped with the same |
| JP4642215B2 (en) * | 2000-12-05 | 2011-03-02 | アジア技研株式会社 | Capacitor discharge type stud welding method |
| CN203751499U (en) * | 2013-06-27 | 2014-08-06 | 深圳市鸿栢科技实业有限公司 | Multifunctional energy-storing stud welding equipment |
-
2013
- 2013-06-27 CN CN2013102630504A patent/CN103357997A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2302085Y (en) * | 1997-06-13 | 1998-12-30 | 吉林工业大学 | Automatic arc stud welding machine controlled by computer |
| CN1277084A (en) * | 1999-06-10 | 2000-12-20 | 恩哈特有限公司 | Arc stud welding equipment |
| JP4642215B2 (en) * | 2000-12-05 | 2011-03-02 | アジア技研株式会社 | Capacitor discharge type stud welding method |
| CN1374164A (en) * | 2002-04-22 | 2002-10-16 | 俞岳皋 | Energy-storing multifunctional welding machine |
| CN2640682Y (en) * | 2003-07-23 | 2004-09-15 | 北京航空航天大学 | Capacitor buffering, accumulating inverse stud electric arc welder |
| JP4630740B2 (en) * | 2005-06-16 | 2011-02-09 | デンゲン株式会社 | Capacitor discharge type stud welding gun and portable capacitor discharge type stud welding machine equipped with the same |
| CN101376193A (en) * | 2008-08-19 | 2009-03-04 | 深圳市鸿栢科技实业有限公司 | Arc discharge type double-screw bolt welding gun |
| CN201261101Y (en) * | 2008-08-19 | 2009-06-24 | 深圳市鸿栢科技实业有限公司 | Arc discharge type stud welding gun |
| CN201261102Y (en) * | 2008-08-19 | 2009-06-24 | 深圳市鸿栢科技实业有限公司 | Arc discharge type stud welding gun |
| CN203751499U (en) * | 2013-06-27 | 2014-08-06 | 深圳市鸿栢科技实业有限公司 | Multifunctional energy-storing stud welding equipment |
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Application publication date: 20131023 |
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