CN1033553C - System for automatically rippling and hackling wig yarns - Google Patents
System for automatically rippling and hackling wig yarns Download PDFInfo
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- CN1033553C CN1033553C CN 93108531 CN93108531A CN1033553C CN 1033553 C CN1033553 C CN 1033553C CN 93108531 CN93108531 CN 93108531 CN 93108531 A CN93108531 A CN 93108531A CN 1033553 C CN1033553 C CN 1033553C
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- hackling
- wig silk
- wig
- cooler
- silk
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Abstract
The present invention relates to a device for automatically rippling and hackling wig yarn, which comprises a wave heater rippling heater, a cooler, a hackling device, a pair of tensioning rollers and a plurality of pulling rollers with different diameters, wherein the rippling heater is provided with a pair of corrugated rollers which are provided with corrugated surfaces and heating coils; the cooler is provided with a cooling zone and an air blowing device, and the air blowing device comprises a fan, an air blowing pipe and an air distributing device; the hackling device is used for hackling the wig yarn which is generated from the cooler; the tensioning rollers are arranged between the cooler and the hackling device. The hackling device comprises a plurality of hackling mechanisms and/or a plurality of hackling conveyers; each hackling mechanism comprises a hackling bar which is driven by a driving mechanism, and a plate which is provided with a plurality of vertical hackling needles is arranged on the hackling bar.
Description
The present invention relates generally to the preparation of wig, relates more specifically to the wave inception and the hackling of wig, with fluffy of hair and the hair combing of the random ripple volume of pine is neat.
As person skilled in the art were known, wig was the hand work that needs the effort of a large amount of hand labours, so wig industry is generally commonplace in more underdeveloped country, because those national cheap labors.In traditional hairpiece preparation, the wig silk of pine unrest is carried out hackling needs many hand labours especially with the hackling process that makes it neat and be convenient to hairpiece preparation, so that its labour's expense accounts for the major part of labour's expense total in the hairpiece preparation.Therefore, need the automaton of a hackling wig silk, or claim automatic heckling machine.
Yet the hot strength and the bending strength of traditional wig silk are limited, and this may make the wig silk break, and therefore have any problem with the automation of machine realization hackling process.And as mentioned above, wig industry is considered to backward industry always, and developed country is little to its interest, therefore exists the problem of organizing of automation process.
In traditional wig silk hackling process, be that a small amount of wig silk is placed on traditional combing and dressing apparatus, this device for example is a comb or the hackling rod that the pin nail of many nails on a batten arranged, and combs stretching to making the fluffy and marshalling of the hair that tangles by hand repeatedly.Therefore, the manual hackling method of this transmission consumes manpower very much, and labor productivity is low.
A kind of method that is used for making the artificial hair wave inception has been proposed in Korean Utility Model Application Nos.75-561 and 76-1411, it is suitable for fluffy a small amount of artificial hair, make the wig make just look like be by a large amount of hairs make the same, prepare with this and a kind ofly can cover user's the bareheaded skin and the very light wig of hair fully.In this wave method, artificial hair through one group the heating pressure roller, each pressure roller be meshing with each other and each pressure roller on a waveform tooth is all arranged, thereby artificial hair is done out ripple.
Yet, though the method has been made contribution to the automation of wave inception, do not relate to the hackling of wig silk at all, therefore the automation of wig silk hackling is had no to help.
Therefore, an object of the present invention is to provide the equipment of a kind of automatic ripple volume and hackling wig silk, can overcome the problems referred to above with this equipment, and can carry out continuous automatic wave inception and hackling the wig silk.
For achieving the above object, according to one embodiment of present invention, automatic of a kind of wig silk involves heckling machine and comprises: the wave heater that rises that a pair of corrugation rolls is arranged, and each corrugation rolls has a corrugated surface and a heater coil; A cooler and one that one salband arranged comprises the blowing device of a fan, a blower and a ventilation terminal; A plurality of hackling mechanism, each hackling mechanism comprises a hackling rod by the drive unit driving, the hackling rod has a nail that the plate of many hackling pins is on end arranged and does vertical reciprocating motion by the rotatory force effect of drive unit, the a pair of idler roller that is arranged between cooler and the combing and dressing apparatus, and the pulling roll of a plurality of different-diameters.
In another embodiment of the present invention, hackling mechanism has been replaced by many hackling conveyers, each hackling conveyer comprises that a pair of belt pulley and surrounds on the belt pulley and the endless strap of many hackling pins is on end arranged, and the hackling belt moves along the direction opposite with wig silk direction of feed.
In an embodiment more of the present invention, existing hackling mechanism has the hackling conveyer again in the equipment of hackling wig silk.
By detailed description, can clearer understanding be arranged to above-mentioned and other purpose of the present invention, feature and advantage below in conjunction with accompanying drawing.Among the figure:
Fig. 1 shows with a kind of of the present invention to involve the wave inception that hackling equipment carries out and the system diagram of hackling process;
Fig. 2 is a kind of the perspective view that plays wave heater that involves hackling equipment of the present invention;
Fig. 3 A and Fig. 3 B are respectively the perspective views of the different embodiment of of the present invention cooler that involves hackling equipment;
Fig. 4 A and Fig. 4 B are respectively the perspective views of the different embodiment of of the present invention combing and dressing apparatus that involves hackling equipment;
Fig. 5 is an of the present invention perspective view that involves the pulling roll of hackling equipment.
Referring to Fig. 1, it has represented that systematically involve rising automatically that hackling equipment carries out with rising of one embodiment of the present of invention involves the hackling process.Involve in the running of hackling equipment rising, from each wig filament winding tube, the wig silk is sent into the wave heater 1 that comprises a pair of corrugation rolls 11 with bunchy or single mode, enter cooler 2 subsequently, then, the wig silk that comes out from cooler 2 infeeds wave apparatus 4 by idler roller 3, and through a pulling roll device 5 that comprises a plurality of rollers 5, so as to finishing wave inception and hackling.
See Fig. 2 again, be depicted as an embodiment of of the present invention wave heater 1.Play wave heater 1 and comprise a pair of have respectively corrugated surface and intermeshing corrugation rolls 11.The pitch range of the circular arc axial tooth 12 of roller surfaces is 1 millimeter to 30 millimeters, and the tooth depth scope is 1 millimeter to 30 millimeters.And, a heater coil 13 and a thermocouple are arranged in each corrugation rolls 11, so just can control its internal temperature and its corrugated surface is heated in 80 ℃ to the 200 ℃ scopes, preferably the temperature in 80 ℃ to 100 ℃ scopes.
Fig. 3 A has shown of the present invention two different embodiment that involve the cooler 2 of hackling equipment with Fig. 3 B.This cooler 2 can be cooled to a predetermined temperature with the wig silk of the heat of wave inception.In the basic embodiment of Fig. 3 A, cooler comprises electric motor driven salband 21 and many blower mechanisms.Each blower mechanism comprises that one is arranged on the ventilation terminal of salband 21 tops.Ventilation terminal 22 is communicated with a fan 24 by a blower 23 again.
In another embodiment shown in Fig. 3 B, the overall shape of cooler is identical with the basic embodiment shown in Fig. 3 A, but has changed the position of ventilation terminal 22 and the material of salband 21.Promptly in this embodiment, salband 21 is made by gauze, and each all have ventilation terminal 22 of rectangle outlet be arranged at gauze belt 21 below.
Referring to Fig. 4 A and 4B, they have shown of the present invention the different embodiment that involve the combing and dressing apparatus 4 of hackling equipment respectively.
As shown in FIG., a pair of idler roller 3, preferably rubber rollers, be arranged on the front portion of combing and dressing apparatus.Embodiment among Fig. 4 A comprises a plurality of hackling mechanism, and each all comprises a drive unit 43 and a hackling rod 41 again.Drive unit 43 comprises a drive motor 431, a crankwheel 432 and a crank axle 433, and crankwheel 432 and crank axle 433 drive to hackling rod 41 with the rotatory force of motor 431, make it do vertical reciprocating motion.Hackling rod 41 comprises that one has the rectangular slab 411 of the hackling pin 412 of many settings.Here, combing and dressing apparatus 4 preferably has two to ten hackling mechanisms, yet the number of hackling mechanism is not subjected to strict restriction.And all hackling rods 41 can be arranged to opposite position and make hackling pin 412 down.
Referring to the change embodiment of combing and dressing apparatus shown in Fig. 4 B, this embodiment can comprise a plurality of above-mentioned hackling mechanisms and a plurality of hackling conveyer 42, and conveyer 42 and the co-operating of hackling mechanism are to carry out hackling to the wig silk that is tangling.Each hackling conveyer 42 comprise a pair of belt pulley of by a bracket supports spaced apart from each other 421, for no reason hackling band 422 holding belt pulley 421.Many hackling pins 423 are on end arranged on the hackling band 422, and by along and treat that the opposite direction of hackling wig silk direction of feed drives, like this, when the wig silk that is tangling from the hackling band 422 that moves in opposite directions by the time just neat by combing.
In this case, hackling rod 41 and hackling conveyer 42 are preferably alternately arranged.
In another embodiment of the present invention, combing and dressing apparatus 4 includes only the hackling conveyer, but this embodiment does not show in the accompanying drawings.
Referring to Fig. 5, it has shown the pulling roll device 5 of one embodiment of the present of invention.Pulling roll device 5 comprises a plurality of rollers 51, and they are three to ten Pyatyis and diameter difference.These pulling roll can be arranged to the form of vertical interlaced, but preferably are arranged to rectangular profile as shown in Figure 5, and promptly four larger-diameter rollers 51 are arranged on the angle, and are arranged in central authorities than the roller 52 of minor diameter.In the roller arrangements mode of this rectangular profile, the wig silk is passing through roller 51 and alternately at 52 o'clock, just by roller 51 and 52 tensionings.
In of the present invention use that involves hackling equipment, before starting equipment, will prepare to involve the wig silk of hackling earlier and pull out and bite from bobbins separately with the corrugation rolls 11 of wave heater 1 with bunchy or single mode.When starting equipment, the wig silk simultaneously by engaging tooth 12 extruding of roller 11 and by heater coil 13 heating, thereby is become needed wave-like by wave inception from process between the corrugation rolls 11 up and down.The wig silk of the heat of wave inception enters cooler 2 then, and is driven by the salband 21 that is rotating.At this moment, to ventilation terminal 22 air-supply, wind blows out from the ventilation terminal 22 that is positioned at above or below the salband 21 fan 24 through blower 23.Like this, while the wig silk of the heat of wave inception is advanced by the air cooling, and keep its wave-like on salband 21.
Then, by a pair of jockey pulley 3 the wig silk is infeeded combing and dressing apparatus 4.Here have a space to make wig silk sagging between cooler 2 and the idler roller 3, it is poor so just can to compensate in the gait of march that rises between wave heater 1 and the hackling mechanism 4.The wig silk that is come out from cooler 2 by idler roller 3 tractives to be to be sent to combing and dressing apparatus 4, there, while the wig silk of wave inception passes through at least two group hacklings rod 41 by hackling.At this moment, when the crankwheel 432 of drive unit 43 was ordered about by drive motor 431 and rotates, crank axle 433 alternately pumped hackling rod 41.The alternatively up and down of hackling rod 41 moves back and forth and the tensile force backward of idler roller 3 and the traction force synergy of pulling roll device 5, makes the wig silk that is tangling through the hackling pin 412 on the plate 411 obtain hackling with predetermined even hackling power.
In the situation of second embodiment with hackling conveyer 42, hackling conveyer 42 is driven along the direction opposite with wig silk direction of feed by belt pulley 421, like this, many hackling pins 423 on the hackling band 421 with regard to hackling the wig silk, thereby the wig silk of undue wave inception is loosened, and the wig silk combing that will tangle is neat.
Then, wig silk song analyse from the roller 51 and 52 of pulling roll device 5 process, finished and involved the hackling process.
As mentioned above, the invention provides a kind of wig silk and automatically rise and involve hackling equipment, utilize it, can in the work that gathers together for one time, finish rising of wig silk automatically and involve the hackling process.Therefore, the present invention has realized an automation that involves the hackling process, needs manpower hardly, and can produce the wig silk of high-quality.
Although disclosed several preferred embodiment of the present invention for illustrative purposes, but the skilled person in the present technique field will comprehend, do not depart from the scope and spirit of the present invention that disclosed in the appended claim book, might carry out various modifications, improvement and replacement it.
Claims (4)
1. a wig silk rises automatically and involves hackling equipment, it is characterized in that, comprising:
One is used for described wig silk is heated device with wave inception, described device comprises a pair of being meshing with each other described wig silk is heated the corrugation rolls with wave inception, each described corrugation rolls has a corrugated surface and described corrugated surface can be heated to 80-200 ℃ heater coil, the pitch of the ripple tooth of roller surfaces is 1 millimeter to 30 millimeters, and tooth depth is 1 millimeter to 30 millimeters;
One is arranged on the cooler that described heating has reached the wave apparatus back, and it comprises a salband and blowing device, and described blowing device comprises that a fan, a blower and one are connected to the ventilation terminal of described fan by blower;
One device that is used for the described wig silk that comes out from described cooler is carried out hackling, described device comprises a plurality of hackling mechanism, each described hackling mechanism comprises hackling rod and is used for driving the drive unit of described hackling rod, described hackling rod have one have many on end the hackling pin and under the revolving force effect of described drive unit, make vertical reciprocating plate, described drive unit comprises that a motor and a revolving force with described motor are sent to the Poewr transmission mechanism of described hackling rod, described Poewr transmission mechanism comprises crankwheel and crank axle, wherein when described crankwheel was ordered about by described drive motor and rotates, described crank axle alternately pumped the hackling rod;
The a pair of idler roller that is arranged between described cooler and the described combing and dressing apparatus; And
One is used for the device of the described wig silk that tractive comes out from described combing and dressing apparatus, and described pulling device comprises the pulling roll that a plurality of diameters are different.
2. wig as claimed in claim 1 rises automatically and involves hackling equipment, it is characterized in that described combing and dressing apparatus comprises seven hackling mechanisms.
3. a wig silk rises automatically and involves hackling equipment, it is characterized in that, comprising:
One is used for described wig silk is heated device with wave inception, described device comprises a pair of being meshing with each other described wig silk is heated the corrugation rolls with wave inception, each described corrugation rolls has a corrugated surface and described corrugated surface can be heated to 80-200 ℃ heater coil, the pitch of the ripple tooth of roller surfaces is 1 millimeter to 30 millimeters, and tooth depth is 1 millimeter to 30 millimeters;
One is arranged on the cooler that described heating has reached the wave apparatus back, and it comprises a salband and blowing device, and described blowing device comprises that a fan, a blower and one are connected to the ventilation terminal of described fan by blower;
One device that is used for the wig silk that comes out from described cooler is carried out hackling, described device comprises a plurality of hackling conveyers, each described hackling conveyer comprises a pair of belt pulley and hackling band for no reason, for no reason the hackling band surrounds on the described belt pulley and has many hackling pins on end, and described hackling band is advanced along the direction opposite with described wig silk direction of feed;
The a pair of idler roller that is arranged between described cooler and the described combing and dressing apparatus; And
One is used for the device of the described wig silk that tractive comes out from described combing and dressing apparatus, and described pulling device comprises the pulling roll that a plurality of diameters are different.
4. wig silk as claimed in claim 1 rises automatically and involves hackling equipment, it is characterized in that, also comprises:
A plurality of hackling conveyers, each conveyer comprise a pair of belt pulley and hackling band for no reason, and the hackling band surrounds on the described belt pulley and has many hackling pins on end, and described hackling band is advanced along the direction opposite with described wig silk direction of feed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 93108531 CN1033553C (en) | 1993-07-14 | 1993-07-14 | System for automatically rippling and hackling wig yarns |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 93108531 CN1033553C (en) | 1993-07-14 | 1993-07-14 | System for automatically rippling and hackling wig yarns |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1097291A CN1097291A (en) | 1995-01-18 |
CN1033553C true CN1033553C (en) | 1996-12-18 |
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ID=4987172
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 93108531 Expired - Fee Related CN1033553C (en) | 1993-07-14 | 1993-07-14 | System for automatically rippling and hackling wig yarns |
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CN (1) | CN1033553C (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107109714A (en) * | 2015-01-09 | 2017-08-29 | 株式会社钟化 | Crispatura and assign the manufacture method of device and crimp property fiber for artificial hair mixture |
CN110089795A (en) * | 2019-05-10 | 2019-08-06 | 安徽富泰发饰文化股份有限公司 | One kind having efficient hair products carding device |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102788504A (en) * | 2012-07-31 | 2012-11-21 | 太仓仕禾线网制造有限公司 | Gauze heating furnace with pre-tension device |
CN106136393A (en) * | 2015-04-03 | 2016-11-23 | 太和县嘉泰发制品有限公司 | A kind of automatization's load mould device produced for wig |
CN110693117A (en) * | 2019-11-15 | 2020-01-17 | 邵阳市鸿宇发制品有限公司 | Wig processing cutting machine is with combing clamping device |
CN114541002A (en) * | 2022-04-27 | 2022-05-27 | 南通新鸿嘉纺织科技有限公司 | Chemical fiber tow crimping device |
-
1993
- 1993-07-14 CN CN 93108531 patent/CN1033553C/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107109714A (en) * | 2015-01-09 | 2017-08-29 | 株式会社钟化 | Crispatura and assign the manufacture method of device and crimp property fiber for artificial hair mixture |
CN107109714B (en) * | 2015-01-09 | 2019-04-02 | 株式会社钟化 | It crispaturas and assigns the manufacturing method of device and crimp property fiber for artificial hair mixture |
CN110089795A (en) * | 2019-05-10 | 2019-08-06 | 安徽富泰发饰文化股份有限公司 | One kind having efficient hair products carding device |
Also Published As
Publication number | Publication date |
---|---|
CN1097291A (en) | 1995-01-18 |
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