CN103350502A - Production technology for large-diameter organic glass extrusion rods - Google Patents

Production technology for large-diameter organic glass extrusion rods Download PDF

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Publication number
CN103350502A
CN103350502A CN2013102832224A CN201310283222A CN103350502A CN 103350502 A CN103350502 A CN 103350502A CN 2013102832224 A CN2013102832224 A CN 2013102832224A CN 201310283222 A CN201310283222 A CN 201310283222A CN 103350502 A CN103350502 A CN 103350502A
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China
Prior art keywords
extruded
extrusion
production technology
rod
lucite
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CN2013102832224A
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Chinese (zh)
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CN103350502B (en
Inventor
张广月
朱建国
张光琴
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TIANGUANG ORGANIC GLASS CO Ltd
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TIANGUANG ORGANIC GLASS CO Ltd
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Priority to CN201310283222.4A priority Critical patent/CN103350502B/en
Publication of CN103350502A publication Critical patent/CN103350502A/en
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Publication of CN103350502B publication Critical patent/CN103350502B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a production technology for large-diameter organic glass extrusion rods. The production technology comprises the following steps: adding material into a plastic extruding machine through a feed opening; carrying out segmental heating and smelting to materials in a plurality of heating zones; carrying out vacuum suction filtration in the heating zone of the extruding machine, which is close to an extrusion port; extruding the smelted material from the extrusion port; sizing the material extruded from the extrusion port; under the guiding of a guidance device, reducing the temperature of the extrusion rod to be a room temperature for shaping by adopting an air cooling manner. The extrusion molding technology provided by the invention is used for producing large-diameter organic glass extrusion rods, and due to the adoption of a vacuum exhausting type material drying-free device, small impurities in raw material are effectively eliminated; a novel cooling system is adopted, so that the problems of product distortion, bending, contractile vacuole and the like can be solved.

Description

A kind of heavy caliber lucite is extruded the production technology of rod
Technical field
The present invention relates to a kind of heavy caliber lucite and extrude the production technology of rod.
Background technology
It is to be made organic glass products by extruding-out process that lucite is extruded rod, and fabulous light transmission is arranged, and higher mechanical strength has certain heat-resisting cold resistance, and corrosion-resistant, insulating properties are good, and dimensionally stable can require the transparent configuration spare of some strength.Lucite is extruded rod and is widely used at aspects such as commerce, light industry, building, chemical industry, yet along with the expanded range of its application, also more and more higher to its requirement.Although the producer of domestic production organic glass products is a lot, the production and processing ability is very large, and production scale is little, product structure is very unreasonable, can only production common variety product, demand that all can not satisfying the market aspect kind and quality, the product of some high added values, high technology content is not enough.Extrude rod as ornament materials such as lucite, different sizes can be applied to the effect that different places reaches decoration, and have light transmission and the workability stronger than glass, decorative effect that fully can instead of glass also improves security, could satisfy special requirement but need bigbore lucite to extrude rod.
Yet small-bore Product Process is ripe in the prior art, and the heavy caliber lucite is extruded the rod production process imperfection, can not large-scale production.In addition, lucite extrude the rod after passing extruder head, enter the delivery track moulding before, must cool off through cooling system, and cooling system of the prior art, mostly use water cooling, water-cooled can not solve the problem that lucite is extruded the interior contractile vacuole in the rod well, and during cooling the cooling inequality can cause product crooked, lose circle, affect product quality, demand urgently improving.
Summary of the invention
For the problem that prior art exists, the object of the invention is to propose the production technology that a kind of heavy caliber lucite is extruded rod, extrude the quality of rod to improve lucite.
A kind of heavy caliber lucite is extruded the production technology of rod, may further comprise the steps:
Material is joined in the plastic extruder by charging aperture;
Described material is in the heat stepwise melting of a plurality of thermals treatment zone;
Carry out vacuum filtration at extruder near the thermal treatment zone of extrusion;
Material after the melting is extruded from extrusion;
The material that is extruded from extrusion is carried out sizing;
Under the guiding of guiding device, adopt air cooling way that the rod of extruding of moulding is down to the room temperature typing.
Preferably, also comprise as required and cut again, check, pack, put in storage.
Preferably, described a plurality of thermal treatment zone is 7.
Preferably, the temperature setting of described 7 thermals treatment zone is respectively 145 ℃, 150 ℃, 190 ℃, 170 ℃, 168 ℃, 168 ℃, 160 ℃.
Preferably, the speed that is extruded from described extrusion of described material is 2-3m/h.
Preferably, the temperature of charge of described extrusion is 120 ℃.
Preferably, the diameter behind the described sizing is 150mm.
Extruding-out process among the present invention is produced the heavy caliber lucite and is extruded rod, has used the vacuum exhaust formula to exempt to dry by the fire materials device, has effectively got rid of the little molecule in the raw material; Adopted novel cooling system, solved product and lost the problems such as circle, bending, contractile vacuole.
Description of drawings
Fig. 1 is that a kind of heavy caliber lucite is extruded the rod production process flow chart in the embodiment of the invention.
The specific embodiment
Further specify technical scheme of the present invention below in conjunction with accompanying drawing and by the specific embodiment:
The embodiment of the invention provides a kind of heavy caliber lucite to extrude the production technology of rod, as shown in Figure 1, may further comprise the steps:
Step 101 joins material in the plastic extruder by charging aperture.
Step 102, material for example are divided into 7 thermals treatment zone in the heat stepwise melting of a plurality of thermals treatment zone, and the temperature setting is respectively 145 ℃, 150 ℃, 190 ℃, 170 ℃, 168 ℃, 168 ℃, 160 ℃.
Step 103 is carried out vacuum filtration at extruder near the thermal treatment zone of extrusion, for example in the 5th district, the moisture in the material, oligomer is got rid of.In above-mentioned vacuum filtration process, need not material and carry out drying and processing, simplified production technology, saved energy consumption.Because nutsch filter is serially connected with on the unit Material pipeline, when producing, adopt vacuum to absorb online the moisture that exists in the material, can well get rid of the moisture in the material, and can absorb low-molecular material in the material, solution is in the problem of extruding excellent production process generation bubble and pit, improved the transparency of product, and can energy savings, raise the efficiency.
Step 104, the material after the melting is extruded from extrusion, and for example extruded velocity is 2-3m/h.
Step 105 is carried out sizing to the material that is extruded from extrusion, and for example the temperature of charge of extrusion is 120 ℃, the diameter 150mm behind the sizing.
Step 106 under the guiding of guiding device, adopts air cooling way that the rod of extruding of moulding is down to room temperature, the final shaping.The wind that blower fan blows out in the air cooler, pass into the lateral wall of air cooler by wind conveying pipe, and air cooler is a closed cavity, wind can only be provided with the inwall in several equally distributed defeated wind holes from it, blow to from the lucite of extruder head output and extrude rod, so that lucite cools off evenly after extruding excellent wind-engaging, in one-shot forming technique, can satisfy factory's serialization and produce, well solve lucite and extrude the interior contractile vacuole of rod, lose round, crooked problem, guaranteed the quality of product.
Then step 107 is cut as required again, check, packs, is put in storage.
The embodiment of the invention provides the above; only be the better specific embodiment of the present invention; but protection scope of the present invention is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to replacement or change according to technical scheme of the present invention and inventive concept thereof, all should be encompassed within protection scope of the present invention.

Claims (7)

1. a heavy caliber lucite is extruded excellent production technology, it is characterized in that, may further comprise the steps:
Material is joined in the plastic extruder by charging aperture;
Described material is in the heat stepwise melting of a plurality of thermals treatment zone;
Carry out vacuum filtration at extruder near the thermal treatment zone of extrusion;
Material after the melting is extruded from extrusion;
The material that is extruded from extrusion is carried out sizing;
Under the guiding of guiding device, adopt air cooling way that the rod of extruding of moulding is down to the room temperature typing.
2. heavy caliber lucite according to claim 1 is extruded the production technology of rod, it is characterized in that, also comprises as required and cuts, checks, packs, puts in storage.
3. heavy caliber lucite according to claim 1 is extruded the production technology of rod, it is characterized in that, described a plurality of thermals treatment zone are 7.
4. heavy caliber lucite according to claim 3 is extruded the production technology of rod, it is characterized in that, the temperature setting of described 7 thermals treatment zone is respectively 145 ℃, 150 ℃, 190 ℃, 170 ℃, 168 ℃, 168 ℃, 160 ℃.
5. heavy caliber lucite according to claim 1 is extruded the production technology of rod, it is characterized in that, the speed that described material is extruded from described extrusion is 2-3m/h.
6. heavy caliber lucite according to claim 1 is extruded the production technology of rod, it is characterized in that, the temperature of charge of described extrusion is 120 ℃.
7. heavy caliber lucite according to claim 1 is extruded the production technology of rod, it is characterized in that, the diameter behind the described sizing is 150mm.
CN201310283222.4A 2013-07-07 2013-07-07 The production technology of rod extruded by a kind of heavy caliber lucite Active CN103350502B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310283222.4A CN103350502B (en) 2013-07-07 2013-07-07 The production technology of rod extruded by a kind of heavy caliber lucite

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310283222.4A CN103350502B (en) 2013-07-07 2013-07-07 The production technology of rod extruded by a kind of heavy caliber lucite

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CN103350502A true CN103350502A (en) 2013-10-16
CN103350502B CN103350502B (en) 2016-04-20

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109265891A (en) * 2018-08-16 2019-01-25 天长市瑞慈有机玻璃有限公司 A kind of heavy caliber organic glass squeezes out the production technology of stick
CN109369863A (en) * 2018-09-10 2019-02-22 天长市瑞慈有机玻璃有限公司 A kind of potent corrosion-resistant organic glass extrusion stick

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2661692Y (en) * 2003-11-28 2004-12-08 上海理日化工新材料有限公司 Production equipment for clubbed high melting point polyester hot-melt adhesive
CN101157268A (en) * 2007-10-10 2008-04-09 长春吉大特塑工程研究有限公司 A method for preparing poly(ether-ether-ketone) rod bar
CN201566119U (en) * 2009-11-03 2010-09-01 天长市天广有机玻璃有限公司 Material-drying-free vacuum filtration device for plastic extrusion unit
CN102672934A (en) * 2012-05-03 2012-09-19 河南联塑实业有限公司 Production method of buried cracking-resistant polyethylene pipeline for fuel gas

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2661692Y (en) * 2003-11-28 2004-12-08 上海理日化工新材料有限公司 Production equipment for clubbed high melting point polyester hot-melt adhesive
CN101157268A (en) * 2007-10-10 2008-04-09 长春吉大特塑工程研究有限公司 A method for preparing poly(ether-ether-ketone) rod bar
CN201566119U (en) * 2009-11-03 2010-09-01 天长市天广有机玻璃有限公司 Material-drying-free vacuum filtration device for plastic extrusion unit
CN102672934A (en) * 2012-05-03 2012-09-19 河南联塑实业有限公司 Production method of buried cracking-resistant polyethylene pipeline for fuel gas

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109265891A (en) * 2018-08-16 2019-01-25 天长市瑞慈有机玻璃有限公司 A kind of heavy caliber organic glass squeezes out the production technology of stick
CN109369863A (en) * 2018-09-10 2019-02-22 天长市瑞慈有机玻璃有限公司 A kind of potent corrosion-resistant organic glass extrusion stick

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