CN103350164B - Concrete pole skeleton net forming machine - Google Patents
Concrete pole skeleton net forming machine Download PDFInfo
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- CN103350164B CN103350164B CN201310280576.3A CN201310280576A CN103350164B CN 103350164 B CN103350164 B CN 103350164B CN 201310280576 A CN201310280576 A CN 201310280576A CN 103350164 B CN103350164 B CN 103350164B
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Abstract
Description
技术领域technical field
本发明涉及混凝土电杆骨架网制作成型领域,具体涉及一种混凝土电杆骨架网成型机。The invention relates to the field of forming a concrete pole skeleton net, in particular to a concrete pole skeleton net forming machine.
背景技术Background technique
现有的混凝土电杆骨架网一般是将主筋条定位在骨架网缠绕设备上,然后再用筋条周向环在主筋条侧部并与主筋条焊接在一起,目前混凝土电杆生产厂家还没有一种能够使得如平面状或曲面状的半成品混凝土电杆骨架网自动成型为圆环状的成品骨架网的机器。In the existing concrete pole skeleton net, the main rib is generally positioned on the skeleton net winding equipment, and then the rib is circumferentially looped on the side of the main rib and welded together with the main rib. At present, there is no such method in concrete pole manufacturers. A machine that can automatically form a planar or curved semi-finished concrete pole skeleton network into a ring-shaped finished skeleton network.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种能方便成型的混凝土电杆骨架网成型机,节省劳动力。The technical problem to be solved by the present invention is to provide a concrete pole skeleton mesh forming machine which can be easily formed and saves labor force.
为解决上述现有的技术问题,本发明采用如下方案:混凝土电杆骨架网成型机,包括机体,机体上设有用于将平面或曲面状骨架网箍成圆环状骨架网的箍圆机构,箍圆机构包括若干箍圆单元,箍圆单元包括两个相互配合的箍圆臂,每个箍圆臂朝向另一箍圆臂的一侧均设有半圆环槽,两个箍圆臂中至少有一个由驱动机构驱动往复运动以靠近或远离另一个。In order to solve the above-mentioned existing technical problems, the present invention adopts the following scheme: the concrete pole skeleton mesh forming machine includes a body, and the body is provided with a hoop mechanism for hooping a plane or curved skeleton mesh into a ring-shaped skeleton mesh, The hoop mechanism includes several hoop units, and the hoop unit includes two hoop arms that cooperate with each other, and each hoop arm is provided with a semi-circular groove on the side facing the other hoop arm. At least one is reciprocated by a drive mechanism to approach or move away from the other.
作为优选,机体上设有防止箍圆机构在箍圆过程中骨架网弹出的挡板,挡板由升降机构Ⅰ驱动升降。Preferably, the body is provided with a baffle to prevent the skeleton net from popping up during the hooping process, and the baffle is driven up and down by the lifting mechanism I.
作为优选,升降机构Ⅰ为液压气缸Ⅰ,液压气缸Ⅰ固定在机体上且活塞端与挡板固定连接。Preferably, the lifting mechanism I is a hydraulic cylinder I, the hydraulic cylinder I is fixed on the machine body and the piston end is fixedly connected to the baffle.
作为优选,平面或曲面状骨架网由若干并排排列的箍筋条和若干定位在箍筋条上的主筋条组成,每一箍筋条均至少固定有两根主筋条,每一主筋条均至少固定在两个箍筋条上,箍筋条上设有凹槽,主筋条通过置于凹槽内实现定位在箍筋条上,机体上设有用于制作平面或曲面状骨架网的成型机构,成型机构包括放置箍筋条的放置板和用于将主筋条压入放置在放置板上的箍筋条的凹槽中的压入架,压入架与升降机构Ⅱ连接并由升降机构Ⅱ驱动靠近或远离放置板。Preferably, the planar or curved skeleton network is composed of several stirrup bars arranged side by side and several main rib bars positioned on the stirrup bars, each stirrup bar is fixed with at least two main rib bars, and each main rib bar is at least It is fixed on two stirrup strips, the stirrup strips are provided with grooves, and the main reinforcement strips are positioned on the stirrup strips by being placed in the grooves. The body is equipped with a forming mechanism for making a plane or curved skeleton network The forming mechanism includes a placing plate for placing the stirrup strips and a press-in frame for pressing the main ribs into the grooves of the stirrup bars placed on the placing plate, the press-in frame is connected with the lifting mechanism II and driven by the lifting mechanism II Place boards closer or farther away.
作为优选,升降机构Ⅱ为液压气缸Ⅱ,液压气缸Ⅱ固定在机体上且活塞端与压入架固定连接。Preferably, the lifting mechanism II is a hydraulic cylinder II, the hydraulic cylinder II is fixed on the machine body and the piston end is fixedly connected with the press-in frame.
作为优选,放置板由升降机构Ⅲ驱动升降。As a preference, the placing plate is driven up and down by the lifting mechanism III.
作为优选,升降机构Ⅲ为液压气缸Ⅲ,液压气缸Ⅲ固定在机体上且活塞端与放置板固定连接。Preferably, the lifting mechanism III is a hydraulic cylinder III, the hydraulic cylinder III is fixed on the machine body and the piston end is fixedly connected to the placement plate.
作为优选,箍圆臂包括底座和设在底座上的臂体,半圆环槽设在臂体上,底座和臂体为可拆卸连接,底座与驱动机构传动连接并由驱动机构驱动往复运动。Preferably, the hoop arm includes a base and an arm body disposed on the base, a semi-circular groove is disposed on the arm body, the base and the arm body are detachably connected, and the base is transmission-connected to the driving mechanism and is driven to reciprocate by the driving mechanism.
作为优选,底座和臂体通过螺栓连接。Preferably, the base and the arm body are connected by bolts.
有益效果:Beneficial effect:
本发明采用上述技术方案提供的混凝土电杆骨架网成型机,可方便的制作平面或曲面状半成品骨架网,将平面或曲面状骨架网箍成圆环状成品骨架网,节省劳动力,而且该设备比现有的骨架网缠绕设备成本低,骨架网质量稳定。The present invention adopts the concrete pole skeleton mesh forming machine provided by the above technical scheme, which can conveniently make a plane or curved semi-finished skeleton mesh, hoop the flat or curved skeleton mesh into a ring-shaped finished skeleton mesh, save labor, and the equipment Compared with the existing skeleton net winding equipment, the cost is lower, and the quality of the skeleton net is stable.
附图说明Description of drawings
图1为本发明的左视图;Fig. 1 is the left view of the present invention;
图2为图1中A处的放大图;Fig. 2 is the enlarged view of place A in Fig. 1;
图3为本发明的主视图;Fig. 3 is the front view of the present invention;
图4为本发明箍圆臂将平面或曲面状骨架网箍成圆环状骨架网后的状态图;Fig. 4 is the state diagram after hooping the round arm of the present invention to hoop the planar or curved skeleton net into a ring-shaped skeleton net;
图5为本发明中箍筋条的一种结构示意图;Fig. 5 is a kind of structural representation of stirrup bar among the present invention;
图6为本发明中连接件的一种结构示意图;Fig. 6 is a kind of structural representation of connector in the present invention;
图7为本发明中平面或曲面状骨架网的结构示意图。Fig. 7 is a schematic structural diagram of a planar or curved skeleton network in the present invention.
具体实施方式Detailed ways
如图1至4至所示,混凝土电杆骨架网成型机,包括机体4,机体4上设有用于将平面或曲面状骨架网箍成圆环状骨架网的箍圆机构,箍圆机构包括若干箍圆单元,箍圆单元包括两个相互配合的箍圆臂5,每个箍圆臂5朝向另一箍圆臂5的一侧均设有半圆环槽51,两个箍圆臂5中至少有一个由驱动机构驱动往复运动以靠近或远离另一个。优选机体4上设有滑杆41,两个箍圆臂5均滑接在滑杆41上,且每个箍圆臂5上均螺纹连接有一个螺杆54,两个螺杆54同轴且平行于滑杆41,驱动机构优选为两个伺服电机11,每个伺服电机11各与一个螺杆54传动连接,如图1所示为螺杆54上固定设置齿轮Ⅰ55,伺服电机11的输出端也设置齿轮Ⅱ111,齿轮Ⅰ55和齿轮Ⅱ111通过链条56连接,伺服电机11通过驱动螺杆54转动进而带动箍圆臂5在滑杆41上滑行与靠近或远离与之配合的另一个箍圆臂5。As shown in Figures 1 to 4, the concrete pole skeleton mesh forming machine includes a body 4, and the body 4 is provided with a hoop mechanism for hooping a plane or curved skeleton mesh into a ring-shaped skeleton mesh. The hoop mechanism includes Some hoop circle units, the hoop circle unit comprises two hoop circle arms 5 that cooperate with each other, and each hoop circle arm 5 is provided with a semi-circular groove 51 towards the side of the other hoop circle arm 5, and the two hoop circle arms 5 At least one of them is reciprocated by a driving mechanism to approach or move away from the other. Preferably, the body 4 is provided with a slide bar 41, and the two round arms 5 are slidably connected on the slide bar 41, and each round arm 5 is threaded with a screw rod 54, and the two screw rods 54 are coaxial and parallel to Slide bar 41, the driving mechanism is preferably two servomotors 11, each servomotor 11 is respectively connected with a screw rod 54 transmission, as shown in Figure 1, the gear I55 is fixedly arranged on the screw rod 54, and the output end of the servomotor 11 is also provided with gears II111, gear I55 and gear II111 are connected by chain 56, and servo motor 11 rotates by driving screw rod 54 to drive hoop arm 5 to slide on slide bar 41 and approach or move away from another hoop arm 5 that cooperates with it.
机体4上设有防止箍圆机构在箍圆过程中骨架网弹出的挡板7,挡板7设在两个箍圆臂5的上方并由升降机构Ⅰ驱动升降。升降机构Ⅰ优选为液压气缸Ⅰ8,液压气缸Ⅰ8固定在机体4上且活塞端与挡板7固定连接。The body 4 is provided with a baffle plate 7 to prevent the skeleton net from popping up during the hooping process of the hooping mechanism. The baffle plate 7 is arranged above the two hooping arms 5 and is driven up and down by the lifting mechanism I. The lifting mechanism I is preferably a hydraulic cylinder I8, the hydraulic cylinder I8 is fixed on the body 4 and the piston end is fixedly connected to the baffle plate 7 .
平面或曲面状骨架网由若干并排排列的箍筋条2和若干定位在箍筋条2上的主筋条1组成,每一箍筋条2均至少固定有两根主筋条1,每一主筋条1均至少固定在两个箍筋条2上,所述箍筋条2上设有凹槽21,所述主筋条1通过置于凹槽21内实现定位在箍筋条2上,图5所示为箍筋条2的一种结构示意图,箍筋条2由两两相邻凹槽21之间通过连接条22连接而成,在箍筋条2箍圆的过程中凹槽21开口两端和两侧相互靠近而将凹槽21内的主筋条1夹紧,图7所示为平面或曲面状骨架网的结构示意图,机体4上设有用于制作平面或曲面状骨架网的成型机构,成型机构包括放置箍筋条2的放置板61和用于将主筋条1压入放置在放置板61上的箍筋条2的凹槽21中的压入架62,压入架62与升降机构Ⅱ连接并由升降机构Ⅱ驱动靠近或远离放置板61。升降机构Ⅱ优选为液压气缸Ⅱ9,液压气缸Ⅱ9固定在机体4上且活塞端与压入架62固定连接。The planar or curved skeleton network is composed of a number of stirrup bars 2 arranged side by side and a number of main rib bars 1 positioned on the stirrup bar 2, each stirrup bar 2 is fixed with at least two main rib bars 1, each main rib bar 1 are fixed on at least two stirrup strips 2, the stirrup strips 2 are provided with grooves 21, and the main ribs 1 are positioned on the stirrup strips 2 by being placed in the grooves 21, as shown in Figure 5 Shown as a schematic structural diagram of the stirrup strip 2, the stirrup strip 2 is formed by connecting two adjacent grooves 21 through a connecting strip 22, and the two ends of the opening of the groove 21 are in the process of the stirrup strip 2 being rounded and the two sides close to each other to clamp the main ribs 1 in the groove 21. FIG. 7 shows a schematic structural diagram of a plane or curved skeleton network. The body 4 is provided with a forming mechanism for making a plane or curved skeleton network. The forming mechanism includes a placement plate 61 for placing the stirrup bar 2 and a press-in frame 62 for pressing the main bar 1 into the groove 21 of the stirrup bar 2 placed on the placement plate 61, the press-in frame 62 and the lifting mechanism II is connected and driven by the lifting mechanism II to approach or move away from the placement plate 61 . The lifting mechanism II is preferably a hydraulic cylinder II9, the hydraulic cylinder II9 is fixed on the machine body 4 and the piston end is fixedly connected to the pressing frame 62 .
每组箍圆单元处均设有一个放置板61,放置板61由升降机构Ⅲ驱动升降,升降机构Ⅲ优选为液压气缸Ⅲ10,液压气缸Ⅲ10固定在机体4上且活塞端与放置板61固定连接。每组箍圆单元的两个箍圆臂5处于远离状态时,位于该组箍圆单元处的放置板61可垂直上升伸入到两个箍圆臂5之间。每个放置板61附近均设有一个压入架62。放置板61上设有竖板611,竖板611上设有若干与箍筋条2的凹槽21对应的凹槽Ⅱ612,凹槽Ⅱ612的口部为敞口,主筋条1可置于凹槽Ⅱ612的敞口处并架在凹槽21的口部,压入架62下压后将主筋条1顶入凹槽21内。Each group of hoop units is provided with a placement plate 61, the placement plate 61 is driven up and down by the lifting mechanism III, the lifting mechanism III is preferably a hydraulic cylinder III10, the hydraulic cylinder III10 is fixed on the body 4 and the piston end is fixedly connected with the placement plate 61 . When the two hoop arms 5 of each group of hoop units are in a state of being apart, the placement plate 61 located at the group of hoop units can vertically rise and extend between the two hoop arms 5 . A pressing frame 62 is provided near each placing plate 61 . The placement plate 61 is provided with a riser 611, and the riser 611 is provided with a number of grooves II 612 corresponding to the groove 21 of the stirrup bar 2, the mouth of the groove II 612 is open, and the main rib 1 can be placed in the groove The opening of II 612 is framed at the mouth of the groove 21, and the main rib 1 is pushed into the groove 21 after the press frame 62 is pressed down.
箍圆臂5包括底座52和设在底座52上的臂体53,半圆环槽51设在臂体53上,底座52和臂体53为可拆卸连接,底座51与驱动机构传动连接并由驱动机构驱动驱动往复运动,即底座51与螺杆54连接、螺杆54与伺服电机传动连接,优选底座52和臂体53通过螺栓连接。The hoop arm 5 comprises a base 52 and an arm body 53 located on the base 52, a semi-circular groove 51 is located on the arm body 53, the base 52 and the arm body 53 are detachably connected, the base 51 is connected with the drive mechanism transmission and is controlled by The driving mechanism drives the reciprocating motion, that is, the base 51 is connected with the screw rod 54 , and the screw rod 54 is connected with the servo motor through transmission. Preferably, the base 52 and the arm body 53 are connected by bolts.
工作过程为:初始状态下,两个箍圆臂5处于远离状态时,放置板61由液压气缸Ⅲ10驱动上升至两个箍圆臂5之间,将箍筋条2放置在放置板61上,使箍筋条2的凹槽21与凹槽Ⅱ612对应,然后将主筋条1置于凹槽Ⅱ612的敞口处,此时主筋条1架在凹槽21的口部,如图1所示,然后压入架62下压将主筋条1顶入凹槽21内,然后压入架62升起,放置板61下降,机体4上设有托放成型后的平面或曲面状骨架网的托放机构,因此成型后的平面或曲面状骨架网不会随放置板61一起下降,然后挡板7在液压气缸Ⅰ8的驱动下下降至两个箍圆臂5的顶面处,伺服电机11驱动两个箍圆臂5相互靠近,平面或曲面状骨架网在两个箍圆臂5的夹持下逐渐箍成环状,由于两个箍圆臂5之间上方挡有挡板7,因此平面或曲面状骨架网不会弹出,至平面或曲面状骨架网箍成环状后,将原平面或曲面状骨架网两端用连接件固定连接(图6所示为连接件的一种结构示意图,连接件由连接条22两端连接两个凹槽21,连接时两根主筋条1分别卡进两个凹槽21中),然后伺服电机11驱动两个箍圆臂5相互离开,挡板7升起,用起吊装置将完全成成型的环状骨架网吊离机体4。The working process is as follows: in the initial state, when the two round hoop arms 5 are in the far apart state, the placing plate 61 is driven by the hydraulic cylinder III10 to rise between the two round hoop arms 5, and the stirrup bar 2 is placed on the placing plate 61, Make the groove 21 of the stirrup bar 2 correspond to the groove II 612, and then place the main rib 1 at the opening of the groove II 612, at this time the main rib 1 is mounted on the mouth of the groove 21, as shown in Figure 1, Then press the frame 62 and press down to push the main rib 1 into the groove 21, then the frame 62 is raised, the placement plate 61 is lowered, and the body 4 is provided with a support for placing the formed plane or curved surface skeleton net. mechanism, so the formed planar or curved skeleton network will not drop together with the placement plate 61, and then the baffle plate 7 will drop to the top surface of the two hoop arms 5 under the drive of the hydraulic cylinder I8, and the servo motor 11 will drive the two The two hoop arms 5 are close to each other, and the plane or curved skeleton network is gradually hooped into a ring shape under the clamping of the two hoop arms 5. Since the top between the two hoop arms 5 is blocked by a baffle plate 7, the plane or curved surface The curved skeletal net will not pop up, and after the plane or curved skeletal net is hooped into a ring, the two ends of the original planar or curved skeletal net are fixedly connected with connectors (Figure 6 shows a structural schematic diagram of the connector, The connecting piece is connected to two grooves 21 by the two ends of the connecting bar 22. When connecting, the two main ribs 1 are respectively snapped into the two grooves 21), and then the servo motor 11 drives the two hoop arms 5 to leave each other, and the baffle plate 7 Rise, and the fully formed annular skeleton net is lifted away from the body 4 with a hoisting device.
Claims (8)
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| CN201310280576.3A CN103350164B (en) | 2013-07-03 | 2013-07-03 | Concrete pole skeleton net forming machine |
| CN201510023734.6A CN104624872B (en) | 2013-07-03 | 2013-07-03 | A kind of concurrent skeleton forming machine |
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| CN201310280576.3A CN103350164B (en) | 2013-07-03 | 2013-07-03 | Concrete pole skeleton net forming machine |
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| JPH05192731A (en) * | 1991-04-18 | 1993-08-03 | Toshio Haino | Manufacturing device of reinforcing bar cage for field placing concrete pile |
| JP2587905B2 (en) * | 1994-04-12 | 1997-03-05 | 株式会社松村組 | Reinforcing cage manufacturing equipment |
| JP3032760B1 (en) * | 1999-05-07 | 2000-04-17 | 東進建機株式会社 | Die, apparatus and method for bending welded mesh |
| NZ553495A (en) * | 2007-02-27 | 2008-09-26 | Kaynemaile Ltd | Mesh and methods and apparatus for forming mesh and link elements |
| CN101387165B (en) * | 2008-06-30 | 2011-01-26 | 杨兴明 | Concrete electric pole and manufacturing method thereof |
| CN201324808Y (en) * | 2008-11-04 | 2009-10-14 | 山东法因数控机械股份有限公司 | Cylindrical steel reinforcement framework numerical control forming machine |
| GR1006586B (en) * | 2008-12-08 | 2009-11-03 | Γαλανος Αε | Machine for the semi-automatic or automatic mounting of circular concrete reinforcement elements |
| CN101718153A (en) * | 2009-08-18 | 2010-06-02 | 四川省富侨工业有限公司 | Partially prestressed concrete electric pole and preparation method thereof |
| CN202606711U (en) * | 2012-05-24 | 2012-12-19 | 青岛华东工程机械有限公司 | Rounding and edging buckling device |
| CN103008509B (en) * | 2012-10-30 | 2016-03-30 | 宜昌海天超声技术有限公司 | A kind of diameter changing device of electric pole steel reinforcement cage forming machine |
| CN203390127U (en) * | 2013-07-03 | 2014-01-15 | 浙江永达电力实业股份有限公司 | Concrete wire pole skeleton network molding machine |
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Address after: 313000 south side of No.7 bridge, 306 provincial road, Xingang village, Heping Town, Changxing County, Huzhou City, Zhejiang Province Patentee after: ZHEJIANG YONGDA ELECTRIC POWER INDUSTRY Co.,Ltd. Address before: 313000 Changqiao, Heping Town, Changxing County, Huzhou City, Zhejiang Province Patentee before: ZHEJIANG YONGDA POWER INDUSTRY Co.,Ltd. |
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Denomination of invention: Concrete pole frame net forming machine Effective date of registration: 20210701 Granted publication date: 20150422 Pledgee: Changxin Zhejiang rural commercial bank Limited by Share Ltd. Pledgor: ZHEJIANG YONGDA ELECTRIC POWER INDUSTRY Co.,Ltd. Registration number: Y2021990000571 |
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