CN103342454A - Once molding processing device and technology for precision optical element - Google Patents
Once molding processing device and technology for precision optical element Download PDFInfo
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- CN103342454A CN103342454A CN2013102701815A CN201310270181A CN103342454A CN 103342454 A CN103342454 A CN 103342454A CN 2013102701815 A CN2013102701815 A CN 2013102701815A CN 201310270181 A CN201310270181 A CN 201310270181A CN 103342454 A CN103342454 A CN 103342454A
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- mould
- optical component
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- shaped processing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The invention discloses a once molding processing device and technology for a precision optical element. The device comprises a rack, wherein adjustable support legs are arranged at the lower end of the rack, a workbench is arranged at the upper end of the rack and is also provided with a lower die device and uprights, and an upper support plate is arranged at the top ends of the uprights and is also provided with an upper die device and a servo electric cylinder which is connected with a control cabinet. The technology comprises the following steps of: A. design, manufacture and installation of a die; B. preparation of materials; C. profiling through warming; D. annealing; E. examination; F. trimming; G. cold machining; and H. examination. According to the device and the technology, the production processes are simplified, the possibility of errors is lowered, manpower investment is lowered, the yield and production efficiency of the finished products is greatly improved, and the cost for production is saved.
Description
Technical field
The present invention relates to a kind of precison optical component processing unit (plant), relate to a kind of precison optical component once shaped processing unit (plant) and technology thereof specifically.
Background technology
At present, precison optical component is adding man-hour, and step is: (1) die design, make, and install; (2) fried bar; (3) dried cutting; (4) weight test; (5) reconditioning; (6) weight test; (7) vibration; (8) initial survey; (9) intensification die mould; (10) annealing; (11) check; (12) milling; (13) correct grinding one side; (14) correct grinding is two; (15) edging; (16) polishing one side; (17) polishing is two; (18) clean; (19) check.After the above-mentioned step of process, just can obtain the finished product of precison optical component, and each link needs to accomplish the perfect errorless needed precison optical component that just can obtain in these processes, can both perfection carry out and when each step is carried out, be difficult to each step of assurance, and because every index request of precison optical component is all very tight, whichsoever the failure that error all can cause this precison optical component to be made has appearred in step, so just limited the lifting of product working (machining) efficiency greatly, also increase tooling cost greatly, increased the weight of the burden of enterprise.In the production process of product, need simultaneously through repeatedly check, and the mode of this check is by manually finishing, need cost great amount of manpower resource at every check outpost of the tax office, thereby further increased the weight of burden and the pressure of enterprise, thereby limited the growth of enterprise and the development of industry greatly.
Summary of the invention
In view of this, the invention provides a kind of precison optical component once shaped processing unit (plant) and technology thereof, simplified production stage, reduced the probability of error appearance and the input of manpower, improve finished product good article rate and production efficiency greatly, and then saved the cost of producing required input.
For solving above technical problem, technical scheme of the present invention is:
Precison optical component once shaped processing unit (plant), comprise frame, lower end in this frame is provided with adjustable support foot, upper end in this frame is provided with worktable, on worktable, also be provided with die device and column down, also be provided with upper backup pad on this column top, on upper backup pad, also be provided with upper mould device and servo electric jar, on this servo electric jar, also be connected with housing simultaneously.
Further, above-mentioned die device down comprises unsteady bracing frame down, the unsteady bracing frame of this time is provided with the support bar that is fixed on the worktable, be with spring on this support bar, also be provided with linear bearings down down between unsteady bracing frame and the support bar, also fixedly there is lower mould in the mid-way of the unsteady bracing frame of this time.
Further again, the quantity of above-mentioned column is two, is arranged at the relative two ends of worktable respectively, and also is respectively arranged with safe light curtain in the outside of each column, also be provided with line slideway at the inboard opposite position of this column, this line slideway is solidified as a whole by bolt and column.
Further, above-mentioned upper mould device comprises the moving beam that two ends are movably connected with two line slideways respectively, also be provided with support bar on this moving beam, this post upper links to each other with moving beam by last linear bearings, the fixed mould patrix also in the lower end of this support bar.
As preferably, described servo electric jar is by being bolted on the upper backup pad, and the lower end of this servo electric jar is provided with hydraulic stem, and the upper end of this hydraulic stem and upper mould device is solidified as a whole.
In addition, above-mentioned housing comprises the housing main body, also is provided with adjustable support foot in the lower end of this housing main body, is admitted to the position in the front of this housing main body simultaneously and also is provided with display screen.
As preferably, described display screen is touch display screen.
Based on the technology of precison optical component once shaped processing unit (plant), technical process is as follows:
A, die design, making, installation;
B, get the raw materials ready;
C, intensification die mould;
D, annealing;
E, check;
F, side cut;
G, cold working;
H, check.
Mould design, making design shape and the structure of corresponding optical element in the steps A according to the optical effect of actual product demand, make corresponding lower mould, upper mould and frock according to the shape of this optical element and structure then and assist mould, respectively lower mould and upper mould are installed in the corresponding position of equipment then.
Cold working among the step G only is that the land of product is polished and polished.
Compared with prior art, the present invention has following beneficial effect:
(1) the present invention moves equipment by housing and carries out automatization control and operation, makes that the equipment operation is more smooth, and range ability is more accurate, has improved yield rate and the production efficiency of production greatly;
(2) the present invention uses patrix and counterdie straight forming precison optical component by the precison optical component one-step molding device, with work flow simplification, high-speeding, production cost has been saved in the processing failure that the error of having avoided bringing in numerous and diverse process causes greatly;
(3) the present invention is simple to operation, can the one man operation use, and has saved manpower, and then has reduced the manpower spending of enterprise, has further reduced production cost;
(4) down unsteady bracing frame of the present invention can with the upper mould device relative movement, in the course of processing, can play shock absorption, product to be processed is subjected to greater impact when avoiding upper and lower mould just to contact, thereby better improved the success ratio of product, further improved yield rate and the production efficiency of product;
(5) the present invention has simplified production technique and flow process, has simplified checkout procedure repeatedly simultaneously, greatly reduces the consumption of manpower, has improved production efficiency simultaneously, has further saved production cost, has promoted the development of enterprise and industry simultaneously;
(6) the present invention is simple in structure, and is easy to use, produces and follows cost of processing lower, can be good at producing on a large scale and using, and promoted the development of industry and the lifting of technology simultaneously greatly.
Description of drawings
Fig. 1 processes the structural representation of main body for the present invention;
Fig. 2 is housing structural representation of the present invention.
Reference numeral is on the figure: 1-servo electric jar; 2-upper backup pad; 3-upward linear bearingss; 4-line slideway; 5-safe light curtain; 6-spring; 7-adjustable support foot; 8-frame; 9-worktable; 10-following linear bearings; 11-column; 12-counterdie bracing frame that floats; 13-lower mould; 14-upper mould; 15-moving beam; 16-housing main body; 17-display screen.
Embodiment
Core thinking of the present invention is, a kind of precison optical component once shaped processing unit (plant) and technology thereof are provided, have simplified production stage, reduced the probability of error appearance and the input of manpower, improve finished product good article rate and production efficiency greatly, and then saved the cost of producing required input.
In order to make those skilled in the art understand technical scheme of the present invention better, the present invention is described in further detail below in conjunction with the drawings and specific embodiments.
Embodiment 1
As shown in Figure 1, precison optical component once shaped processing unit (plant), comprise frame 8, be provided with adjustable support foot 7 in the lower end of this frame 8, be provided with worktable 9 in the upper end of this frame 8, on worktable 9, also be provided with die device and column 11 down, also be provided with upper backup pad 2 on these column 11 tops, on upper backup pad 2, also be provided with upper mould device and servo electric jar 1, on this servo electric jar 1, also be connected with housing simultaneously.
Above-mentioned die device down comprises unsteady bracing frame 12 down, the unsteady bracing frame 12 of this time is provided with the support bar that is fixed on the worktable 9, be with spring 6 on this support bar, also be provided with linear bearings 10 down down between unsteady bracing frame 12 and the support bar, also fixedly there is lower mould 13 in the mid-way of the unsteady bracing frame 12 of this time.
The quantity of above-mentioned column 11 is two, be arranged at the relative two ends of worktable 9 respectively, and the outside at each column 11 also is respectively arranged with safe light curtain 5, also is provided with line slideway 4 at these column 11 inboard opposite positions, and this line slideway 4 is solidified as a whole by bolt and column 11.
Above-mentioned upper mould device comprises the moving beam 15 that two ends are movably connected with two line slideways 4 respectively, also be provided with support bar on this moving beam 15, this post upper links to each other with moving beam 15 by last linear bearings 3, the fixed mould patrix 14 also in the lower end of this support bar.
As preferably, described servo electric jar 1 is by being bolted on the upper backup pad 2, and the lower end of this servo electric jar 1 is provided with hydraulic stem, and the upper end of this hydraulic stem and upper mould device is solidified as a whole.
In addition, above-mentioned housing comprises housing main body 16, also is provided with adjustable support foot 7 in the lower end of this housing main body 16, is admitted to the position in the front of this housing main body 16 simultaneously and also is provided with display screen 17.
As preferably, described display screen 17 is touch display screen.
During use, earlier upper mould and lower mould are separately fixed on the corresponding position of upper mould device and following die device, by display screen actual product processed desired data is edited then, thereby starting outfit just can make it move automatically to finish the production process of product after editor finished.
Based on the technology of precison optical component once shaped processing unit (plant), technical process is as follows:
A, die design, making, installation;
B, get the raw materials ready;
C, intensification die mould;
D, annealing;
E, check;
F, side cut;
G, cold working;
H, check.
Mould design, making design shape and the structure of corresponding optical element in the steps A according to the optical effect of actual product demand, make corresponding lower mould 13, upper mould 14 and frock assistance mould according to shape and the structure of this optical element then, respectively lower mould 13 and upper mould 14 are installed in the corresponding position of equipment then.
Cold working among the step G only is that the land of product is polished and polished.
When implementing, design shape and the structure of corresponding optical element earlier according to the optical effect of actual product demand, make corresponding lower mould and upper mould according to shape and the structure of this optical element then, respectively lower mould and upper mould are installed in the corresponding position of equipment then; Then raw materials for production are ready to, and by present device raw material is heated up and die mould, after die mould is finished, enter annealing box and carry out anneal, after finishing, annealing again it is carried out initial survey, after the assay was approved to the processing of cutting edge of its land, further land is polished by cold working then and polish, again by just having finished whole courses of processing of precison optical component after the check.
Only be preferred implementation of the present invention below, should be pointed out that above-mentioned preferred implementation should not be considered as limitation of the present invention, protection scope of the present invention should be as the criterion with claim institute restricted portion.For those skilled in the art, without departing from the spirit and scope of the present invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. precison optical component once shaped processing unit (plant), it is characterized in that, comprise frame (8), be provided with adjustable support foot (7) in the lower end of this frame (8), be provided with worktable (9) in the upper end of this frame (8), on worktable (9), also be provided with die device and column (11) down, also be provided with upper backup pad (2) on this column (11) top, on upper backup pad (2), also be provided with upper mould device and servo electric jar (1), on this servo electric jar (1), also be connected with housing simultaneously.
2. precison optical component once shaped processing unit (plant) according to claim 1, it is characterized in that, described die device down comprises unsteady bracing frame (12) down, the unsteady bracing frame of this time (12) is provided with the support bar that is fixed on the worktable (9), be with spring (6) on this support bar, also be provided with linear bearings (10) down down between unsteady bracing frame (12) and the support bar, also fixedly there is lower mould (13) in the mid-way of the unsteady bracing frame of this time (12).
3. precison optical component once shaped processing unit (plant) according to claim 2, it is characterized in that, the quantity of described column (11) is two, be arranged at the relative two ends of worktable (9) respectively, and also be respectively arranged with safe light curtain (5) in the outside of each column (11), also be provided with line slideway (4) at the inboard opposite position of this column (11), this line slideway (4) is solidified as a whole by bolt and column (11).
4. precison optical component once shaped processing unit (plant) according to claim 3, it is characterized in that, described upper mould device comprises the moving beam (15) that two ends are movably connected with two line slideways (4) respectively, this moving beam also is provided with support bar on (15), this post upper links to each other with moving beam (15) by last linear bearings (3), the fixed mould patrix (14) also in the lower end of this support bar.
5. precison optical component once shaped processing unit (plant) according to claim 4, it is characterized in that, described servo electric jar (1) is by being bolted on the upper backup pad (2), and the lower end of this servo electric jar (1) is provided with hydraulic stem, and the upper end of this hydraulic stem and upper mould device is solidified as a whole.
6. precison optical component once shaped processing unit (plant) according to claim 5, it is characterized in that, described housing comprises housing main body (16), also be provided with adjustable support foot (7) in the lower end of this housing main body (16), be admitted to the position in the front of this housing main body (16) simultaneously and also be provided with display screen (17).
7. precison optical component once shaped processing unit (plant) according to claim 6 is characterized in that, described display screen (17) is touch display screen.
8. based on the technology of precison optical component once shaped processing unit (plant), it is characterized in that technical process is as follows:
A, die design, making, installation;
B, get the raw materials ready;
C, intensification die mould;
D, annealing;
E, check;
F, side cut;
G, cold working;
H, check.
9. the technology based on precison optical component once shaped processing unit (plant) according to claim 8, it is characterized in that, Mould design, making design shape and the structure of corresponding optical element in the steps A according to the optical effect of actual product demand, make corresponding lower mould (13), upper mould (14) and frock assistance mould according to shape and the structure of this optical element then, respectively lower mould (13) and upper mould (14) are installed in the corresponding position of equipment then.
10. the technology based on precison optical component once shaped processing unit (plant) according to claim 9 is characterized in that, the cold working among the step G only is that the land of product is polished and polished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310270181.5A CN103342454B (en) | 2013-06-28 | 2013-06-28 | Precison optical component simultaneous manufacturing device and technique thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310270181.5A CN103342454B (en) | 2013-06-28 | 2013-06-28 | Precison optical component simultaneous manufacturing device and technique thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103342454A true CN103342454A (en) | 2013-10-09 |
| CN103342454B CN103342454B (en) | 2016-12-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310270181.5A Expired - Fee Related CN103342454B (en) | 2013-06-28 | 2013-06-28 | Precison optical component simultaneous manufacturing device and technique thereof |
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| Country | Link |
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| CN (1) | CN103342454B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476807A (en) * | 2014-11-28 | 2015-04-01 | 南京晨光集团有限责任公司 | Forming force control device for precision component |
| CN106160330A (en) * | 2016-07-10 | 2016-11-23 | 上海大学 | Electric cylinder installs fixed structure |
| CN108672627A (en) * | 2018-05-07 | 2018-10-19 | 芜湖撼江智能科技有限公司 | A kind of aluminium forging and forming device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1603259A (en) * | 2003-09-30 | 2005-04-06 | Hoya株式会社 | Press molding device and forming method of optical component |
| US20050178157A1 (en) * | 2004-02-12 | 2005-08-18 | Hoya Corporation | Apparatus and method for producing a glass optical element and glass optical element produced thereby |
| TW200700334A (en) * | 2005-06-28 | 2007-01-01 | Takeuchi Mfg | Apparatus for molding optical product |
| CN1966235A (en) * | 2005-11-18 | 2007-05-23 | 鸿富锦精密工业（深圳）有限公司 | Optical element molding die and extrusion method |
| CN201458960U (en) * | 2009-04-30 | 2010-05-12 | 临海市威龙眼镜机械厂 | Automatic polarized lens contour-baking forming machine |
-
2013
- 2013-06-28 CN CN201310270181.5A patent/CN103342454B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1603259A (en) * | 2003-09-30 | 2005-04-06 | Hoya株式会社 | Press molding device and forming method of optical component |
| US20050178157A1 (en) * | 2004-02-12 | 2005-08-18 | Hoya Corporation | Apparatus and method for producing a glass optical element and glass optical element produced thereby |
| TW200700334A (en) * | 2005-06-28 | 2007-01-01 | Takeuchi Mfg | Apparatus for molding optical product |
| CN1966235A (en) * | 2005-11-18 | 2007-05-23 | 鸿富锦精密工业（深圳）有限公司 | Optical element molding die and extrusion method |
| CN201458960U (en) * | 2009-04-30 | 2010-05-12 | 临海市威龙眼镜机械厂 | Automatic polarized lens contour-baking forming machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476807A (en) * | 2014-11-28 | 2015-04-01 | 南京晨光集团有限责任公司 | Forming force control device for precision component |
| CN106160330A (en) * | 2016-07-10 | 2016-11-23 | 上海大学 | Electric cylinder installs fixed structure |
| CN108672627A (en) * | 2018-05-07 | 2018-10-19 | 芜湖撼江智能科技有限公司 | A kind of aluminium forging and forming device |
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| Publication number | Publication date |
|---|---|
| CN103342454B (en) | 2016-12-28 |
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| C14 | Grant of patent or utility model | ||
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Effective date of registration: 20170412 Address after: 625100 Ya'an Economic Development Zone, No. 3 Green Hing Road, Sichuan Patentee after: Yaan Glass Optical & Electronic Technology Co., Ltd. Address before: High tech Zone in Chengdu city of Sichuan province Tiantai road 610041 No. 145 1 4 storey building No. 403 Patentee before: Sichuan GLAS Optical-electrical Technology Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161228 Termination date: 20170628 |