CN103341289A - Preparation method of nano-TiO2-loaded terylene-needled filtering material - Google Patents

Preparation method of nano-TiO2-loaded terylene-needled filtering material Download PDF

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CN103341289A
CN103341289A CN2013103177901A CN201310317790A CN103341289A CN 103341289 A CN103341289 A CN 103341289A CN 2013103177901 A CN2013103177901 A CN 2013103177901A CN 201310317790 A CN201310317790 A CN 201310317790A CN 103341289 A CN103341289 A CN 103341289A
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filter material
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CN103341289B (en
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邓炳耀
沈璐
刘庆生
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Jiangnan University
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Abstract

The invention discloses a preparation method of a nano-TiO2-loaded terylene-needled filtering material. The preparation method is characterized by comprising the following process steps of: (1) preparing a nano-TiO2 stable-water dispersing solution; (2) preparing a nano TiO2/PTFE (Poly Tetra Fluoro Ethylene) composite finishing solution; (3) pretreating a needled filtering material; and (4) completely impregnating the needled filtering material obtained in the step (3) into the composite finishing solution prepared in the step (2) by adopting an impregnation method to obtain the nano-TiO2-loaded terylene-needled filtering material with a photocatalytic function. The preparation method disclosed by the invention has the advantages that measured by a photocatalytic degradation experiment, the photocatalytic degradation rate of the nano-TiO2-loaded terylene-needled filtering material to a methylene blue solution can reach more than 90%, and the once filtering and degradation rate of the nano-TiO2-loaded terylene-needled filtering material to formaldehyde is near 50%. The preparation method can be used for purifying air, treating sewage and the like. According to the preparation method, the functional needled filtering material with simple process and excellent photocatalytic effect can be obtained.

Description

A kind of loaded with nano TiO 2The preparation method of terylene needle punched filter material
Technical field
The present invention relates to a kind of loaded with nano TiO 2The preparation method of terylene needle punched filter material belongs to environmental technology field.
Background technology
Needling non-woven technology preparation forms fiber random alignment, the netted structure of layer stereo, hole is little and non-woven material that porosity is big, has more superior strainability than the two-dimensional structure filtrate made from woven fabric, and can contain powder dust particle to the infiltration of deep layer, therefore be widely used in filtration art.But because problem of environmental pollution is increasingly serious; inevitable requirement is in the structure of improving the acupuncture filtering material; raising more needs exploitation and application function filtering material, to satisfy air quality control, requirement on environmental protection to the filter efficiency of small size particle the time.
Nano-TiO 2Possess higher chemical stability, photocatalysis characteristic, heat endurance, performance such as nontoxic, under visible light or ultraviolet irradiation, bring out photochemical reaction, organic matter is decomposed.Especially since the nineties in 20th century, TiO 2Photocatalysis technology obtains bigger development in the environmental protection field of the organic and inorganic pollutant of catalytic degradation water or gas phase.TiO 2The catalytic action pollutants such as formaldehyde that vehicle exhaust, industrial waste gas, finishing living environment produce, acetic acid, carbon monoxide, kitchen smog of not only can effectively degrading, be difficult to the organic matter of oxidation such as chloroform, carbon tetrachloride, hexachloro-benzene etc. in can also oxidation ozone.TiO 2Be applied to the needling non-woven filtering material, make common filtering material possess effective photocatalysis performance, multi-field being used widely such as air cleaning, sewage disposal, antifouling and antibiosis, become a kind of environmental improvement method with important application prospect.
The filter efficiency of needle punched filter material, cost, service life, and functional exploitation and application are the main developing direction of present needle punched filter material.The mode of functional topical finishing is widely used in the performance of improving non-woven filter material.It is functional to adopt infusion process to give needle punched filter material, nano-photocatalyst material is carried on needle punched filter material, for the application of tool at aspects such as water, gas phase filtrations brings new opportunity.But development and the application of some limiting factors such as finishing agent prescription are still arranged, hindered the photocatalysis filtering material and realized suitability for industrialized production.By the preparation nano-TiO 2Dispersion liquid, in conjunction with the use of PTFE emulsion and adhesive, be applied to that needle punched filter material improves media performance, the report of giving photo-catalysis function seldom.The one side nano-TiO 2Under the effect of adhesive, be carried on securely on the needle punched filter material, give full play to functionally, photocatalysis technology is made the most of the advantage in environmental protection fields such as air filtration, sewage disposals; The PTFE emulsion has good self-cleaning property on the other hand, improves the filtrate deashing property, prolongs cleaning cycle, improves service efficiency.Loaded with nano TiO 2The development of needle punched filter material and suitability for industrialized production thereof have a great application prospect in that filtration, environmental protection etc. are multi-field.
Summary of the invention
The object of the present invention is to provide the loaded with nano TiO that a kind of technology is easy, photocatalysis performance is superior 2The preparation method of terylene needle punched filter material.
Technical scheme of the present invention is the configuration nano-TiO 2The compound whole first liquid of/PTFE utilizes infusion process with nano-TiO 2Be carried on the terylene needle punched filter material, obtain a kind of needle punched filter material that possesses photo-catalysis function.Step is as follows:
(1) mark meter is by weight got 100 parts of water, adds 1~2 part of TiO 2Nano-powder, and add 0.1~0.3 part of silane coupler in wherein stir, modification, then get 0.5~1 part of calgon (SHMP) and 0.1~0.5 part of neopelex (SDBS) joins in the solution, prior to stirring 20~50min on the magnetic stirring apparatus, place the ultrasonic dispersion 30~60min of ultrasonic cleaning machine again, obtain finely dispersed nano-TiO 2Aqueous dispersions.
(2) get step (1) gained nano-TiO 2200~800 parts of aqueous dispersions add 30~50 parts of PTFE emulsions, adhesive and 80~1000 parts of deionized waters of 80~100 parts, and ultrasonic being uniformly dispersed obtains nano-TiO 2/ PTFE composite finishing liquid.
(3) get the terylene needle punched filter material and be immersed among the NaOH and 1~10g/L bleeding agent mixed solution that contains 10~30g/L, by bath raio 10~20: 1, behind 80~100 ℃ of following soda boiling 30~60min of bath temperature, take out cleaning and dry stand-by.
(4) nano-TiO that the terylene needle punched filter material thorough impregnation after step (3) processing is disposed in step (2) 2/ PTFE composite finishing liquid fully adsorbs its thorough impregnation, takes out back mangle on padding machine, cures in the shaping drying, obtains described photo-catalysis function needle punched filter material.Wherein bath raio is 10~20: 1, and pick-up is 70%~80%, and stoving temperature is 150~180 ℃, and the time of curing is 2~5min, makes loaded with nano TiO 2The terylene needle punched filter material.
Cut out 5cm * 10cm loaded with nano TiO 2Terylene needle punched filter material and 5cm * 10cm control sample is placed on respectively in the 10mg/L methylene blue solution, carries out the ultraviolet irradiation of certain hour in photocatalytic system.Industry methyl blue solution after 20min takes out illumination, the absorbance at wavelength 664nm place is its absorbance of reference measurement with water.Absorbance before and after the contrast illumination changes, and calculates the degradation rate of methylene blue.
Cut out 50cm 2Loaded with nano TiO 2Terylene needle punched filter material and 50cm 2To in the same old way, carry out formaldehyde gas degraded test.Part, light-catalyzed reaction part and residual gas absorption portion take place by air extractor, formaldehyde gas and form in self-control photocatalytic degradation formaldehyde gas experimental rig such as Fig. 1.Add 10ml formalin in conical flask, add the 50ml deionized water in the bottle,suction, sample is positioned over and is subjected to ultra violet lamp in the glass device.During vacuum air pump work, bottle,suction and flask internal gas pressure reduce, and formaldehyde constantly volatilizees, and gas flow in the bottle,suction soluble in water by sample at last.Start vavuum pump 5 times, each 2min at interval.According to HJ601-2011 " the mensuration acetylacetone,2,4-pentanedione AAS of water quality formaldehyde ", extract the interior aqueous solution 5ml of bottle,suction and 5ml acetylacetone,2,4-pentanedione reagent mix, sealing, place 60 ℃ of water-baths to heat 15min, be cooled to normal temperature after the taking-up.Wavelength 414nm place is the reference measurement absorbance with water.Variance analysis Degradation Formaldehyde rate according to absorbance.
The loaded with nano TiO of the present invention's preparation 2The terylene needle punched filter material is compared with the general acupuncture filtrate, and when possessing photocatalysis functional, controlled, the filter efficiency in aperture increases to a certain extent.Loaded with nano TiO 2The percent of decolourization of terylene needle punched filter material photocatalytic degradation methylene blue solution reaches more than 90%, and PARA FORMALDEHYDE PRILLS(91,95) gas once filters degradation rate near 50%.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only are used for the present invention being described and not limiting the scope of the invention.Should be understood that in addition those skilled in the art can be to the various changes of the present invention or modification after the content of having read the present invention's instruction, these equivalent form of values fall into the appended claims of the application institute restricted portion equally.
Description of drawings
Fig. 1 is photocatalytic degradation formaldehyde gas experimental provision schematic diagram
Fig. 2 is nano-TiO of the present invention 2Aqueous dispersions particle size dispersion figure
Fig. 3 loaded with nano TiO 2Terylene needle punched filter material EDAX spectrogram
Fig. 4 is loaded with nano TiO of the present invention 2Terylene needle punched filter material SEM figure
Fig. 5 is loaded with nano TiO of the present invention 2Terylene needle punched filter material degradation of methylene blue solution property
Table 1 is loaded with nano TiO of the present invention 2Terylene needle punched filter material degradation of formaldehyde gas performance
1-boiling flask wherein; The 2-bottle,suction; The 3-tongs; The 4-vacuum air pump; The 5-uviol lamp; A-formalin; The b-laboratory sample; The c-deionized water
Embodiment 1
Get 100 parts of water, add 1~2 part of TiO 2Nano-powder, and add 0.1~0.3 part of silane coupler in wherein stir, modification, then get 0.5~1 part of calgon (SHMP) and 0.1~0.5 part of neopelex (SDBS) joins in the solution, prior to stirring 20~50min on the magnetic stirring apparatus, place the ultrasonic dispersion 30~60min of ultrasonic cleaning machine again, obtain finely dispersed nano-TiO 2Aqueous dispersions.This nano-TiO 2The aqueous dispersions grain-size graph is seen Fig. 2.
Embodiment 2
The terylene needle punched filter material is immersed in the mixed solution of the NaOH that contains 25g/L and 5g/L bleeding agent, by bath raio 20: 1, behind 100 ℃ of following soda boiling 60min of bath temperature, takes out to clean and also dry stand-by.The preparation nano-TiO 2/ PTFE composite finishing liquid, wherein nano-TiO 2Aqueous dispersions 800g/L, PTFE emulsion 35g/L, adhesive 97g/L, deionized water 80g/L.To press bath raio 10: 1 through the needle punched filter material of pre-treatment, be completely infused in this composite finishing liquid, in shaping drying, cure drying, obtain described photo-catalysis function needle punched filter material 1#.This sample transmission electron microscope-X-ray energy spectrum figure (EDAX) sees Fig. 3; Scanning electron microscope diagram (SEM) is seen Fig. 4, and photocatalytic degradation methylene blue solution percent of decolourization figure sees Fig. 5, and formaldehyde gas once filters degradation property and sees Table 1.
Embodiment 3
Adopt the method identical with example 1 that the terylene needle punched filter material is carried out pre-treatment, and the nano-TiO for preparing solid content 1% 2Aqueous dispersions.
The preparation nano-TiO 2/ PTFE composite finishing liquid, wherein nano-TiO 2Aqueous dispersions 600g/L, PTFE emulsion 35g/L, adhesive 97g/L, deionized water 280g/L.By the same way as of example 1 dipping and cure sample, obtain contrasting sample 2#.Photocatalytic degradation methylene blue solution percent of decolourization figure sees Fig. 5, and formaldehyde gas once filters degradation property and sees Table 1.
The preparation nano-TiO 2/ PTFE composite finishing liquid, wherein nano-TiO 2Aqueous dispersions 400g/L, PTFE emulsion 35g/L, adhesive 97g/L, deionized water 480g/L.By the same way as of example 1 dipping and cure sample, obtain contrasting sample 3#.Photocatalytic degradation methylene blue solution percent of decolourization figure sees Fig. 5, and formaldehyde gas once filters degradation property and sees Table 1.
The preparation nano-TiO 2/ PTFE composite finishing liquid, wherein nano-TiO 2Aqueous dispersions 200g/L, PTFE emulsion 35g/L, adhesive 97g/L, deionized water 680g/L.By the same way as of example 1 dipping and cure sample, obtain contrasting sample 4#.Photocatalytic degradation methylene blue solution percent of decolourization figure sees Fig. 5, and formaldehyde gas once filters degradation property and sees Table 1.
The preparation nano-TiO 2/ PTFE composite finishing liquid, wherein nano-TiO 2Aqueous dispersions 0g/L, PTFE emulsion 35g/L, adhesive 97g/L, deionized water 880g/L.By the same way as of example 1 dipping and cure sample, obtain contrasting sample 5#.Light is urged
Change degradation of methylene blue solution percent of decolourization figure and see Fig. 5, formaldehyde gas once filters degradation property and sees Table 1.
Table 1 loaded with nano TiO 2Terylene needle punched filter material degradation of formaldehyde gas performance
Figure BSA0000093068710000041

Claims (3)

1. loaded with nano TiO 2The preparation method of terylene needle punched filter material is characterized in that: preparation of nano TiO 2/ PTFE composite finishing liquid utilizes infusion process with nano-TiO 2Be carried on the terylene needle punched filter material, comprise following processing step:
(1) mark meter is by weight got 100 parts of water, adds 1~2 part of TiO 2Nano-powder, and add 0.1~0.3 part of silane coupler in wherein stir, modification, then get 0.5~1 part of calgon (SHMP) and 0.1~0.5 part of neopelex (SDBS) joins in the solution, prior to stirring 20~50min on the magnetic stirring apparatus, place the ultrasonic dispersion 30~60min of ultrasonic cleaning machine again, obtain finely dispersed nano-TiO 2Aqueous dispersions.
(2) get step (1) gained nano-TiO 2200~800 parts of aqueous dispersions add 30~50 parts of PTFE emulsions, adhesive and 80~1000 parts of deionized waters of 80~100 parts, and ultrasonic being uniformly dispersed obtains nano-TiO 2/ PTFE composite finishing liquid.
(3) get the terylene needle punched filter material and be immersed among the NaOH and 1~10g/L bleeding agent mixed solution that contains 10~30g/L, by bath raio 10~20: 1, behind 80~100 ℃ of following soda boiling 30~60min of bath temperature, take out cleaning and dry stand-by.
(4) nano-TiO that the terylene needle punched filter material thorough impregnation after step (3) processing is disposed in step (2) 2/ PTFE composite finishing liquid fully adsorbs its thorough impregnation, takes out back mangle on padding machine, cures in the shaping drying, obtains described photo-catalysis function needle punched filter material.Wherein bath raio is 10~20: 1, and pick-up is 70%~80%, and stoving temperature is 150~180 ℃, and the time of curing is 2~5min, makes loaded with nano TiO 2The terylene needle punched filter material.
2. a kind of loaded with nano TiO according to claim 1 2The preparation method of terylene needle punched filter material is characterized in that technology needle punched filter material easy, that photocatalysis is respond well.
3. according to claim 11 described loaded with nano TiO 2The preparation method of terylene needle punched filter material, this method also is applicable to the processing of other various non-woven filtrates.
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Cited By (11)

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CN104846623A (en) * 2015-05-20 2015-08-19 江苏腾盛纺织科技集团有限公司 Light shading curtain cloth with formaldehyde purification function and preparing method thereof
CN104862949A (en) * 2015-05-20 2015-08-26 江苏腾盛纺织科技集团有限公司 Seamless sticking wall cloth with formaldehyde purification function and preparation method of seamless sticking wall cloth
CN104941319B (en) * 2015-06-19 2016-06-29 合肥工业大学 A kind of preparation method of manganio dedusting denitrification integral function filter material
CN106139743A (en) * 2016-06-30 2016-11-23 宁波钛安新材料科技有限公司 A kind of preparation method of layer structure air purifying filter mesh sheet
CN106192373A (en) * 2016-08-31 2016-12-07 朱凤兮 A kind of dacron aculeus filtering felt surface coating process
CN107190502A (en) * 2017-06-28 2017-09-22 南京际华三五二环保科技有限公司 A kind of nano-tourmaline hybridisation emulsion and preparation method thereof
CN107287896A (en) * 2017-07-31 2017-10-24 安徽元琛环保科技股份有限公司 A kind of dedusting filtrate dressing liquid, its preparation method and application
CN110055699A (en) * 2019-05-13 2019-07-26 江苏菲斯特滤料有限公司 A kind of final finishing device of filtering material
CN114570149A (en) * 2021-12-29 2022-06-03 无锡红旗除尘设备有限公司 Electric furnace dust removal system for steelmaking process
CN115382387A (en) * 2022-08-03 2022-11-25 厦门中创环保科技股份有限公司 Manufacturing process of formaldehyde-removing felt and formaldehyde-removing felt
CN115382387B (en) * 2022-08-03 2024-05-24 厦门中创环保科技股份有限公司 Process for manufacturing formaldehyde-removing felt and formaldehyde-removing felt

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104846623A (en) * 2015-05-20 2015-08-19 江苏腾盛纺织科技集团有限公司 Light shading curtain cloth with formaldehyde purification function and preparing method thereof
CN104862949A (en) * 2015-05-20 2015-08-26 江苏腾盛纺织科技集团有限公司 Seamless sticking wall cloth with formaldehyde purification function and preparation method of seamless sticking wall cloth
CN104941319B (en) * 2015-06-19 2016-06-29 合肥工业大学 A kind of preparation method of manganio dedusting denitrification integral function filter material
CN106139743A (en) * 2016-06-30 2016-11-23 宁波钛安新材料科技有限公司 A kind of preparation method of layer structure air purifying filter mesh sheet
CN106192373A (en) * 2016-08-31 2016-12-07 朱凤兮 A kind of dacron aculeus filtering felt surface coating process
CN107190502A (en) * 2017-06-28 2017-09-22 南京际华三五二环保科技有限公司 A kind of nano-tourmaline hybridisation emulsion and preparation method thereof
CN107287896A (en) * 2017-07-31 2017-10-24 安徽元琛环保科技股份有限公司 A kind of dedusting filtrate dressing liquid, its preparation method and application
CN110055699A (en) * 2019-05-13 2019-07-26 江苏菲斯特滤料有限公司 A kind of final finishing device of filtering material
CN114570149A (en) * 2021-12-29 2022-06-03 无锡红旗除尘设备有限公司 Electric furnace dust removal system for steelmaking process
CN114570149B (en) * 2021-12-29 2023-07-14 无锡红旗除尘设备有限公司 Electric furnace dust removal system for steelmaking process
CN115382387A (en) * 2022-08-03 2022-11-25 厦门中创环保科技股份有限公司 Manufacturing process of formaldehyde-removing felt and formaldehyde-removing felt
CN115382387B (en) * 2022-08-03 2024-05-24 厦门中创环保科技股份有限公司 Process for manufacturing formaldehyde-removing felt and formaldehyde-removing felt

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