CN103334216A - Faller assembling process for computerized flat knitter - Google Patents
Faller assembling process for computerized flat knitter Download PDFInfo
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- CN103334216A CN103334216A CN2013103128977A CN201310312897A CN103334216A CN 103334216 A CN103334216 A CN 103334216A CN 2013103128977 A CN2013103128977 A CN 2013103128977A CN 201310312897 A CN201310312897 A CN 201310312897A CN 103334216 A CN103334216 A CN 103334216A
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- inserted sheet
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- pin
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Abstract
The invention discloses a faller assembling process for a computerized flat knitter, which comprises the following process steps of: 1, aligning a bottom plate; 2, cleaning the bottom plate; 3, installing an inserted sheet; 4, riveting the inserted sheet; 5, milling a needle ruler groove; 6, arranging a needle ruler; 7, polishing the inserted sheet; 8, cleaning a faller; 9, arranging a run-in needle; 10, running in the faller; 11, disassembling the run-in needle; and 12, carrying out secondary cleaning on the faller. The faller assembling process is low in investment and has high benefits and strong applicability; assembling quality of the faller is promoted; service life of the faller is prolonged; and capacity that the flat knitter creates value is ensured.
Description
Technical field
The invention belongs to technical field of knitting machinery, particularly a kind of needle plate packaging technology of computer flat knitting machine.
Background technology
The operation principle of computer flat knitting machine is, by mobile triangle, forces knitting needle in the needle tray of needle plate, does regular elevating movement, and colludes action with needle latch by pin, and yarn is woven into fabric.Learn that from the operation principle of straight-bar machines flat machine does work each time, knitting needle all can be in needle tray up and down once.And mainly the acting as of needle tray and pin chi: the movement locus of constraint knitting needle, the fit clearance of needle tray and knitting needle is determining knitting flexibility.Striker can be caused by underaction in gap too I, and gap too conference causes the knitting needle oscillating quantity big, influences finishing of braid movement.So the needle plate assembling is evenly smooth, the pin chi cooperates elasticity moderate, is the technological core of needle plate packaging technology.The fit clearance of knitting needle and needle tray is pine or too tight too, all can accelerate the wearing and tearing of needle plate, shortens the service life of needle plate, increases the probability of failure of straight-bar machines.And existing needle plate packaging technology can not carry out accommodation at individual product, causes in the batch production process product fraction defective height, problems such as needle plate assembly inaccurate coordination.
Summary of the invention
To the objective of the invention is in order addressing the above problem, to provide a kind of and can carry out the controllability design, and can carry out the needle plate packaging technology of the computer flat knitting machine of accommodation at individual product.
For this reason, technical scheme of the present invention is: a kind of needle plate packaging technology of computer flat knitting machine is characterized in that: comprise following processing step:
1) base plate straightening: with edge of a knife chi and marble platform base plate is carried out flatness and detect, with frock base plate is carried out alignment;
2) base plate cleans: remove foreign material in backplate surface rust staining and the inserted slot with perching knife and polishing whetslate dish, with the low-sulfur wash oil base plate is cleaned; With high pressure air rifle base plate is blown clean, guarantee that no-sundries is residual in the base plate inserted slot;
3) inserted sheet is installed: after base plate is air-dry, enter inserted sheet, require all inserted sheets to be in place, the inserted sheet surface is parallel with base plate;
4) inserted sheet riveted: will sequence the base plate of inserted sheet, with rolling riveter that the inserted sheet riveted is neat, all inserted sheet riveteds are firm, prevent that it from getting loose from base plate;
5) card grinding chi groove: after the inserted sheet riveted is good, bottom deck assembly is placed on the extended type surface grinding machine, the processing of pin chi dovetail groove bottom is smooth, in order to the assembling of pin chi;
6) gating chi: it is smooth with the bistrique machine burr, overlap in the pin chi dovetail groove to be polished flat, and apolegamy pin chi belt sander sharpened edge engages elasticity between metering needle chi and the pin chi dovetail groove;
7) inserted sheet polishing: with needle plate inserted sheet upper surface, polish with table-type buffing machine; Require the polishing dynamics even, surface of polished is smooth;
8) needle plate cleans: iron filings and the foreign material left in the time of will polishing the polishing of pin chi dovetail groove and inserted sheet clean up, and the prevention foreign material residue between the inserted sheet, cause the parts damage when carrying out the needle plate break-in;
9) row's break-in pin: special-purpose break-in faller gill is gone in the needle tray between two inserted sheets, and all needle trays rows are full, no neglected loading, misloading break-in pin;
10) needle plate break-in: will sequence the needle plate of break-in pin, and place on the needle plate running-in machine, needle tray is carried out break-in; The running-in time of every needle plate is no less than 20 hours, removes burr and overlap in the needle tray, stitch is walked dial polish smooth smooth and easy;
11) tear the break-in pin open: after the needle plate break-in is finished, the break-in pin is pulled down, running-in effect is tested;
12) needle plate secondary cleaning: be the greasy dirt that produces during with the break-in needle plate at last, clean up, air-dry warehouse-in, the needle plate assembling is finished.
The present invention has carried out the specific aim adjustment at traditional needle plate packaging technology, the elasticity that allows the flatness of regulating needle plate and pin chi cooperate, realized deciding according to product the human oriented design of scheme, eliminated the individual difference because of portioned product, the assembly that causes cooperates inharmonic problem.That the present invention invests is little, high efficiency, applicability are strong, has promoted the assembling quality of needle plate, has prolonged the service life of needle plate, has ensured the ability of the flat machine creation of value.
Description of drawings
Be described in further details below in conjunction with accompanying drawing and embodiments of the present invention.
Fig. 1 is FB(flow block) of the present invention.
Fig. 2, Fig. 3 are structural representation of the present invention.
Fig. 4 is structure cutaway view of the present invention.
The specific embodiment
Referring to accompanying drawing.Present embodiment comprises following processing step:
1) base plate 1 straightening: with edge of a knife chi and marble platform base plate 1 is carried out flatness and detect, with frock base plate 1 is carried out alignment;
2) base plate 1 cleans: remove foreign material in base plate 1 surface rusty stain and the inserted slot 11 with perching knife and polishing whetslate dish, with the low-sulfur wash oil base plate 1 is cleaned; With high pressure air rifle base plate 1 is blown clean, guarantee that no-sundries is residual in base plate 1 inserted slot 11;
3) inserted sheet 2 is installed: after base plate 1 is air-dry, enter inserted sheet 2, require all inserted sheets 2 to be in place, inserted sheet 2 surfaces are parallel with base plate 1;
4) inserted sheet 2 riveteds: will sequence the base plate 1 of inserted sheet 2, with rolling riveter that inserted sheet 2 riveteds are neat, all inserted sheet 2 riveteds are firm, prevent that it from getting loose from base plate 1;
5) card grinding chi groove 21: after inserted sheet 2 riveteds are good, base plate 1 assembly is placed on the extended type surface grinding machine, the processing of pin chi dovetail groove 21 bottoms is smooth, in order to the assembling of pin chi 3;
6) the gating chi 3: it is smooth with the bistrique machine burrs, overlap in the pin chi dovetail groove 21 to be polished flat, and apolegamy pin chi 3 is used the belt sander sharpened edge, engages elasticity between metering needle chi 3 and the pin chi dovetail groove 21;
7) inserted sheet 2 polishings: with needle plate inserted sheet 2 upper surfaces, polish with table-type buffing machine; Require the polishing dynamics even, surface of polished is smooth;
8) needle plate cleans: iron filings and the foreign material left over when the pin chi dovetail groove 21 of will polishing polishes with inserted sheet 2 clean up, and the prevention foreign material residue between the inserted sheet 2, cause the parts damage when carrying out the needle plate break-in;
9) row's break-in pin: special-purpose break-in faller gill is gone in the needle tray between two inserted sheets 2, and all needle trays rows are full, no neglected loading, misloading break-in pin;
10) needle plate break-in: will sequence the needle plate of break-in pin, and place on the needle plate running-in machine, needle tray is carried out break-in; The running-in time of every needle plate is no less than 20 hours, removes burr and overlap in the needle tray, stitch is walked dial polish smooth smooth and easy;
11) tear the break-in pin open: after the needle plate break-in is finished, the break-in pin is pulled down, running-in effect is tested;
12) needle plate secondary cleaning: be the greasy dirt that produces during with the break-in needle plate at last, clean up, air-dry warehouse-in, the needle plate assembling is finished.
Claims (1)
1. the needle plate packaging technology of a computer flat knitting machine is characterized in that: comprise following processing step:
1) base plate straightening: with edge of a knife chi and marble platform base plate is carried out flatness and detect, with frock base plate is carried out alignment;
2) base plate cleans: remove foreign material in backplate surface rust staining and the inserted slot with perching knife and polishing whetslate dish, with the low-sulfur wash oil base plate is cleaned; With high pressure air rifle base plate is blown clean, guarantee that no-sundries is residual in the base plate inserted slot;
3) inserted sheet is installed: after base plate is air-dry, enter inserted sheet, require all inserted sheets to be in place, the inserted sheet surface is parallel with base plate;
4) inserted sheet riveted: will sequence the base plate of inserted sheet, with rolling riveter that the inserted sheet riveted is neat, all inserted sheet riveteds are firm, prevent that it from getting loose from base plate;
5) card grinding chi groove: after the inserted sheet riveted is good, bottom deck assembly is placed on the extended type surface grinding machine, the processing of pin chi dovetail groove bottom is smooth, in order to the assembling of pin chi;
6) gating chi: it is smooth with the bistrique machine burr, overlap in the pin chi dovetail groove to be polished flat, and apolegamy pin chi belt sander sharpened edge engages elasticity between metering needle chi and the pin chi dovetail groove;
7) inserted sheet polishing: with needle plate inserted sheet upper surface, polish with table-type buffing machine; Require the polishing dynamics even, surface of polished is smooth;
8) needle plate cleans: iron filings and the foreign material left in the time of will polishing the polishing of pin chi dovetail groove and inserted sheet clean up, and the prevention foreign material residue between the inserted sheet, cause the parts damage when carrying out the needle plate break-in;
9) row's break-in pin: special-purpose break-in faller gill is gone in the needle tray between two inserted sheets, and all needle trays rows are full, no neglected loading, misloading break-in pin;
10) needle plate break-in: will sequence the needle plate of break-in pin, and place on the needle plate running-in machine, needle tray is carried out break-in; The running-in time of every needle plate is no less than 20 hours, removes burr and overlap in the needle tray, stitch is walked dial polish smooth smooth and easy;
11) tear the break-in pin open: after the needle plate break-in is finished, the break-in pin is pulled down, running-in effect is tested;
12) needle plate secondary cleaning: be the greasy dirt that produces during with the break-in needle plate at last, clean up, air-dry warehouse-in, the needle plate assembling is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103128977A CN103334216A (en) | 2013-07-24 | 2013-07-24 | Faller assembling process for computerized flat knitter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103128977A CN103334216A (en) | 2013-07-24 | 2013-07-24 | Faller assembling process for computerized flat knitter |
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| CN103334216A true CN103334216A (en) | 2013-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013103128977A Pending CN103334216A (en) | 2013-07-24 | 2013-07-24 | Faller assembling process for computerized flat knitter |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108723703A (en) * | 2016-08-01 | 2018-11-02 | 侯谷青 | Method for manufacturing needle plate assembly of circular knitting machine |
| CN109112710A (en) * | 2018-10-11 | 2019-01-01 | 宁波慈星股份有限公司 | A kind of processing method of needle plate inserting sheet |
| CN111664768A (en) * | 2020-07-01 | 2020-09-15 | 东山县极点工业设计有限公司 | Novel detection machine for industrial slide block product |
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| CN1255560A (en) * | 1999-12-15 | 2000-06-07 | 陈永昌 | Single-type concave-convex inserting pieces combined stuck needle plate |
| CN101126170A (en) * | 2006-08-16 | 2008-02-20 | 蔡志欣 | Manufacturing method for round knitting machine needle cylinder surface optimization |
| CN201268768Y (en) * | 2008-08-08 | 2009-07-08 | 水山机械(嘉兴)有限公司 | Needle plate apparatus of flat knitting machine |
| CN201873837U (en) * | 2010-10-22 | 2011-06-22 | 王来成 | Needle plate structure of flat knitting machine |
| CN102294576A (en) * | 2011-08-25 | 2011-12-28 | 张家港市力达机电有限公司 | Production process of fully-automatic flat knitting machine inserting sheet |
| CN202219451U (en) * | 2011-07-22 | 2012-05-16 | 泰州市天圣针织机械实业有限公司 | Special device for grinding needle plate of flat machine |
| CN102672053A (en) * | 2012-05-31 | 2012-09-19 | 常熟市尚湖镇冶塘伟东模具厂 | Needle bed insert blank body punching mould |
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2013
- 2013-07-24 CN CN2013103128977A patent/CN103334216A/en active Pending
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| JPH01136187U (en) * | 1988-03-07 | 1989-09-18 | ||
| CN1255560A (en) * | 1999-12-15 | 2000-06-07 | 陈永昌 | Single-type concave-convex inserting pieces combined stuck needle plate |
| CN101126170A (en) * | 2006-08-16 | 2008-02-20 | 蔡志欣 | Manufacturing method for round knitting machine needle cylinder surface optimization |
| CN201268768Y (en) * | 2008-08-08 | 2009-07-08 | 水山机械(嘉兴)有限公司 | Needle plate apparatus of flat knitting machine |
| CN201873837U (en) * | 2010-10-22 | 2011-06-22 | 王来成 | Needle plate structure of flat knitting machine |
| CN202219451U (en) * | 2011-07-22 | 2012-05-16 | 泰州市天圣针织机械实业有限公司 | Special device for grinding needle plate of flat machine |
| CN102294576A (en) * | 2011-08-25 | 2011-12-28 | 张家港市力达机电有限公司 | Production process of fully-automatic flat knitting machine inserting sheet |
| CN102672053A (en) * | 2012-05-31 | 2012-09-19 | 常熟市尚湖镇冶塘伟东模具厂 | Needle bed insert blank body punching mould |
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| 梁志佳，周万群: "电脑横机用插片及针板加工难点分析", 《纺织器材》 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108723703A (en) * | 2016-08-01 | 2018-11-02 | 侯谷青 | Method for manufacturing needle plate assembly of circular knitting machine |
| CN108723703B (en) * | 2016-08-01 | 2020-06-16 | 侯谷青 | Method for manufacturing needle plate assembly of circular knitting machine |
| CN109112710A (en) * | 2018-10-11 | 2019-01-01 | 宁波慈星股份有限公司 | A kind of processing method of needle plate inserting sheet |
| CN111664768A (en) * | 2020-07-01 | 2020-09-15 | 东山县极点工业设计有限公司 | Novel detection machine for industrial slide block product |
| CN111664768B (en) * | 2020-07-01 | 2021-12-17 | 徐丹 | Novel detection machine for industrial slide block product |
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Application publication date: 20131002 |