CN103332129B - Molding of automobile carpet stamping-out equipment integrating - Google Patents
Molding of automobile carpet stamping-out equipment integrating Download PDFInfo
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- CN103332129B CN103332129B CN201310293010.4A CN201310293010A CN103332129B CN 103332129 B CN103332129 B CN 103332129B CN 201310293010 A CN201310293010 A CN 201310293010A CN 103332129 B CN103332129 B CN 103332129B
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Abstract
The invention discloses a kind of molding of automobile carpet stamping-out equipment integrating, relate to Manufacturing Technology for Automotive Parts field, this molding of automobile carpet stamping-out equipment integrating comprises molding press device, heating arrangement, cooling mechanism and blanking apparatus, described molding press device is arranged on the top of molding of automobile carpet stamping-out equipment integrating, described heating arrangement is arranged on the sidepiece of molding of automobile carpet stamping-out equipment integrating, described blanking apparatus is arranged on stamping-out trave lling girder, and described cooling mechanism is arranged on the side of described framework; Described molding press device, heating arrangement, blanking apparatus action are all by air cylinder driven, and sequence of operation is controlled by various controller; It is once die-filling that the present invention can realize car carpeting, completes the processing of die mould, blank operation, solves the problem that energy resource consumption is large, place takies greatly, cost of equipment is large, cost of labor is high that prior art exists.
Description
Technical field
The present invention relates to Manufacturing Technology for Automotive Parts field, especially one is applicable to car carpeting stamping-out one-shot forming apparatus.
Background technology
Car carpeting production technology mainly contains following steps: 1, be first placed on by car carpeting raw MAT'L and mould delivers to fixing temperature booster through track carry out thermoplastic 200 DEG C ~ about 300 DEG C temperature; 2, main frame will be moved to through thermoplastic carpet raw MAT'L through track again to suppress, cool through cooling mechanism; 3, finally the carpet through overmolding is delivered on another compression machine through track and carry out stamping-out.This car carpeting production technology has the following disadvantages: 1) carpet raw MAT'L needs the overall temperature booster being fixed on one side of delivering to heat, and during heating, carpet raw MAT'L is heated by entirety, causes energy dissipation; 2) heat, shaping, stamping-out carries out respectively on three different stations, place takies greatly, cost of equipment is large, human cost is high.
Summary of the invention
The object of this invention is to provide a kind of molding of automobile carpet stamping-out equipment integrating, the problem that energy resource consumption is large, place takies greatly, cost of equipment is large, cost of labor is high that existing car carpeting production technology exists can be solved.
In order to solve the problem, the technical solution used in the present invention is:
A kind of molding of automobile carpet stamping-out equipment integrating, include framework, molding press device, heating arrangement, cooling mechanism and blanking apparatus is provided with in this framework, described molding press device comprises the upper trave lling girder driven by the cylinder one be contained on described frame upper beam, on this trave lling girder lower plane on die mould patrix is housed, lower mold holder is equipped with in the bottom of described framework, and this lower mold holder is provided with die mould counterdie;
Described heating arrangement includes the temperature booster be contained in the outwardly directed lower beam of described framework;
Described blanking apparatus includes the described stamping-out trave lling girder by the cylinder four-wheel drive be contained on described upper trave lling girder, and the surrounding of this stamping-out trave lling girder is fixed with described stamping-out cutter;
Described cooling mechanism is contained in the wherein side of described framework.
In above technical scheme, further scheme can be: the column of described framework is fixed with longitudinal guide pillar, and the bight of described upper trave lling girder is fixed with the longitudinal guide pin bushing matched with described longitudinal guide pillar; Described lower mold holder is the cross sill being fixed on described framework.
Further, the temperature booster of described heating arrangement is driven by cylinder three, and this cylinder three is contained on body side frame, and this body side frame bottom is contained on horizontal guide pillar by horizontal guide pin bushing, and described horizontal guide pillar is contained in described lower beam; Described body side frame is driven by cylinder two.
Further: described cooling mechanism is blowing engine.
Further: the described lower beam of described heating arrangement, described cylinder three and described horizontal guide pillar have two at least, and described horizontal guide pin bushing has four at least, and described temperature booster has two at least.
Further: the described cylinder four of described blanking apparatus has two at least.
Further, the shape of described stamping-out edge is zig-zag.
Owing to have employed technique scheme, the present invention compared with prior art has following beneficial effect:
1, because the present invention is equipped with molding press device, heating arrangement, cooling mechanism and blanking apparatus in a framework simultaneously, car carpeting can be realized once die-filling, complete the processing of swaging, blank operation.
2, solve prior art and there is the problem that energy resource consumption is large, place takies greatly, cost of equipment is large, cost of labor is high.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is right elevation of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the invention will be further described:
The present embodiment as shown in Figure 1 and 2, it comprises molding press device, heating arrangement, cooling mechanism and blanking apparatus, molding press device forms primarily of framework 7, upper trave lling girder 2, cylinder 1, longitudinal guide pillar 3, longitudinal guide pin bushing 12, die mould patrix 17, lower mold holder 16 and die mould counterdie 18, framework 7 is supports with the rectangular structure of four root posts and lower and upper cross-member, cylinder 1 is fixed on the entablatrance of framework 7, and its piston rod and upper trave lling girder 2 are connected and fixed; Die mould patrix 17 is fixed on the lower plane of trave lling girder 2; Four root posts of framework 7 are fixed with four longitudinal guide pillars 3, four bights of upper trave lling girder 2 are fixed with eight longitudinal guide pin bushings 12, and longitudinal guide pin bushing 12 coordinates with longitudinal guide pillar 3; Lower mold holder 16 is fixed on the cross sill of framework 7, and die mould counterdie 18 is arranged on lower mold holder 16;
Heating arrangement forms primarily of lower beam 8, body side frame 10, cylinder 2 11, cylinder 35, temperature booster 6, horizontal guide pillar 4 and horizontal guide pin bushing 9, horizontal guide pillar 4 is fixed in lower beam 8, the bottom of body side frame 10 is provided with four horizontal guide pin bushings 9, horizontal guide pin bushing 9 coordinates with horizontal guide pillar 4, cylinder 2 11 is arranged on the right side of body side frame 10, its cylinder body can be fixed with any support except body side frame 10, and the right flank of its rod end and body side frame 10 horizontally connects; Cylinder 35 is fixed on the left surface of body side frame 10, and its rod end connects temperature booster 6;
Blanking apparatus forms primarily of cylinder 4 13, stamping-out trave lling girder 14 and stamping-out cutter 15, cylinder 4 13 is arranged on the upper plane of trave lling girder 2, its rod end connects the upper plane of stamping-out trave lling girder 14, stamping-out trave lling girder 14 is fixed with a stamping-out template, its outer contour shape is determined according to needing the shape of the car carpeting of stamping-out, and stamping-out cutter 15 is fixed on the surrounding of the stamping-out template of stamping-out trave lling girder 14;
Cooling mechanism is blowing engine 19, is arranged on the either side of framework 7, the air outlet of blowing engine need aim at car carpeting by heating position.
The lower beam 8 of heating arrangement, cylinder 35 and horizontal guide pillar 4 respectively have two, and horizontal guide pin bushing 9 has four, and temperature booster 6 has two.
The cylinder 4 13 of blanking apparatus has one or two.
The shape of the cutting edge of stamping-out cutter 15 is zig-zag.
When making car carpeting, first lower mold holder 16 is arranged on the cross sill of framework 7, then die mould counterdie 18 is arranged on lower mold holder 16, then car carpeting to be processed is layered on die mould counterdie 18, again die mould patrix 17 is arranged on the lower plane of upper trave lling girder 2, then stamping-out template is arranged on stamping-out trave lling girder 14, finally stamping-out cutter 15 is arranged on the surrounding of stamping-out template, electric appliance control box closes a floodgate after energising, cylinder 2 11 action, its piston rod promotes body side frame 10 parallel motion left, stop mobile after encountering travel switch, now cylinder 35 action, its piston rod drives temperature booster 6 to move down, after temperature booster 6 arrives desired location, the piston rod of cylinder 35 stops action, now temperature booster 6 starts to heat the need heating position of car carpeting, when after the time of heat arriving setting, temperature booster 6 power-off stops heating, cylinder 35 action makes temperature booster 6 upward movement, then cylinder 2 11 action makes heating arrangement entirety exit to the right, when cylinder 2 11 falls back on assigned address, cylinder 1 starts action, its piston rod drives upper trave lling girder 2 to move down, press-moulding die starts to carry out die mould to car carpeting, after die mould terminates, the blowing engine 19 of cooling mechanism cools the car carpeting through overvoltage, after cooling terminates, cylinder 4 13 action, the piston rod of cylinder 4 13 drives stamping-out cutter 15 pairs of cooled car carpetings of die mould to carry out last cutting, after having cut, first cylinder 4 13 resets, then cylinder 1 resets, electric appliance control box power-off of the present invention, so far, car carpeting through overvoltage and Blanking Shaping completes whole operation.
Claims (8)
1. a molding of automobile carpet stamping-out equipment integrating, it is characterized in that: include framework (7), molding press device, heating arrangement, cooling mechanism and blanking apparatus is provided with in this framework, described molding press device comprises the upper trave lling girder (2) driven by the cylinder one (1) be contained on described frame upper beam, on this trave lling girder lower plane on die mould patrix (17) is housed, lower mold holder (16) is equipped with in the bottom of described framework (7), and this lower mold holder (16) is provided with die mould counterdie (18);
Described heating arrangement includes the temperature booster (6) be contained in described framework (7) outwardly directed lower beam (8);
Described blanking apparatus includes the described stamping-out trave lling girder (14) by the cylinder four-wheel drive be contained on described upper trave lling girder (2), and the surrounding of this stamping-out trave lling girder is fixed with described stamping-out cutter (15);
Described cooling mechanism is contained in the wherein side of described framework (7).
2. molding of automobile carpet stamping-out equipment integrating according to claim 1, it is characterized in that: the column of described framework (7) is fixed with longitudinal guide pillar (3), the bight of described upper trave lling girder (2) is fixed with the longitudinal guide pin bushing (12) matched with described longitudinal guide pillar (3); Described lower mold holder (16) is fixed on the cross sill of described framework (7).
3. basis. molding of automobile carpet stamping-out equipment integrating according to claim 1 and 2, is characterized in that:
The temperature booster (6) of described heating arrangement is driven by cylinder three (5), this cylinder three is contained on body side frame (10), this body side frame bottom is contained on horizontal guide pillar (4) by horizontal guide pin bushing (9), and described horizontal guide pillar (4) is contained in described lower beam (8); Described body side frame is driven by cylinder two (11).
4. molding of automobile carpet stamping-out equipment integrating according to claim 1 and 2, is characterized in that: described cooling mechanism is blowing engine (19).
5. molding of automobile carpet stamping-out equipment integrating according to claim 3, is characterized in that: described cooling mechanism is blowing engine (19).
6. molding of automobile carpet stamping-out equipment integrating according to claim 3, it is characterized in that: the described lower beam (8) of described heating arrangement, described cylinder three (5) and described horizontal guide pillar (4) have two at least, described horizontal guide pin bushing (9) has four at least, and described temperature booster (6) has two at least.
7. molding of automobile carpet stamping-out equipment integrating according to claim 1, is characterized in that: the described cylinder four (13) of described blanking apparatus has two at least.
8. molding of automobile carpet stamping-out equipment integrating according to claim 1, is characterized in that: the shape of described stamping-out cutter (15) cutting edge is zig-zag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310293010.4A CN103332129B (en) | 2013-07-12 | 2013-07-12 | Molding of automobile carpet stamping-out equipment integrating |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310293010.4A CN103332129B (en) | 2013-07-12 | 2013-07-12 | Molding of automobile carpet stamping-out equipment integrating |
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| Publication Number | Publication Date |
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| CN103332129A CN103332129A (en) | 2013-10-02 |
| CN103332129B true CN103332129B (en) | 2015-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310293010.4A Active CN103332129B (en) | 2013-07-12 | 2013-07-12 | Molding of automobile carpet stamping-out equipment integrating |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896865A (en) * | 2012-10-12 | 2013-01-30 | 无锡吉兴汽车声学部件科技有限公司 | Method for producing automotive carpet with ethylene-vinyl acetate (EVA) layer |
| CN203543753U (en) * | 2013-07-12 | 2014-04-16 | 柳州市方鑫汽车装饰件有限公司 | Integrated equipment for forming and blanking automotive carpet |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06183294A (en) * | 1992-12-18 | 1994-07-05 | Hino Motors Ltd | Manufacture of floor carpet for automobile |
| US8246873B1 (en) * | 2007-11-01 | 2012-08-21 | Propex Operating Company, Llc | Method and system for manufacturing foamed polyolefin tapes at cost effective line speeds |
| WO2009111621A1 (en) * | 2008-03-06 | 2009-09-11 | Mannington Mills, Inc. | Surface coverings containing reclaimed vct material, and methods and systems for making and using them |
| US20110039051A1 (en) * | 2009-08-14 | 2011-02-17 | Flowers Jr Willis E | Floor mat |
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2013
- 2013-07-12 CN CN201310293010.4A patent/CN103332129B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896865A (en) * | 2012-10-12 | 2013-01-30 | 无锡吉兴汽车声学部件科技有限公司 | Method for producing automotive carpet with ethylene-vinyl acetate (EVA) layer |
| CN203543753U (en) * | 2013-07-12 | 2014-04-16 | 柳州市方鑫汽车装饰件有限公司 | Integrated equipment for forming and blanking automotive carpet |
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| CN103332129A (en) | 2013-10-02 |
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Address after: No. 39, North Second Lane, Xijiang Road, Liuzhou City, Guangxi Zhuang Autonomous Region, 545005 Patentee after: Guangxi Fangxin Automobile Technology Co., Ltd. Address before: No. 39, North Second Lane, Xijiang Road, Liuzhou City, Guangxi Zhuang Autonomous Region, 545005 Patentee before: Liuzhou Fangxin Automobile Decoration Co., Ltd. |
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