CN103331994B - Treadmill flat screen printing machine - Google Patents
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- CN103331994B CN103331994B CN201310233784.8A CN201310233784A CN103331994B CN 103331994 B CN103331994 B CN 103331994B CN 201310233784 A CN201310233784 A CN 201310233784A CN 103331994 B CN103331994 B CN 103331994B
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Abstract
本发明涉及平网印花设备技术领域,提供了一种跑台平网印花机,包括跑台框架,跑台框架的两侧均设有行走装置,跑台框架与两条导轨之间设有跑台工位定位装置,跑台框架内设有刀架框,刀架框的内侧转动设有网框,网框与导轨之间设有网框定位装置,刀架框上滑动设有由刮刀驱动装置驱动的刮刀装置,跑台框架的两侧分别设有用于驱动网框及刮刀装置升起或下降的升降装置;跑台工位定位装置的信号输出端电连接信号处理单元,信号处理单元的信号输出端分别与行走装置和升降装置以及刮刀驱动装置的信号输入端电连接。其在各工位之间行走时均能实现有效且准确的行止动作,而且网框能够准确地在各工位上定位,保证了该跑台平网印花机的定位准确性。
The invention relates to the technical field of flat screen printing equipment, and provides a treadmill flat screen printing machine, which includes a treadmill frame, walking devices are provided on both sides of the treadmill frame, and running gear is provided between the treadmill frame and two guide rails. Station positioning device, the running platform frame is equipped with a knife holder frame, the inside of the knife holder frame is rotated with a screen frame, a screen frame positioning device is installed between the screen frame and the guide rail, and the sliding device on the knife holder frame is driven by a scraper. The scraper device driven by the device, the two sides of the treadmill frame are respectively equipped with lifting devices for driving the screen frame and the scraper device to rise or fall; the signal output end of the station positioning device of the treadmill is electrically connected to the signal processing unit, and the signal processing unit The signal output ends are respectively electrically connected with the signal input ends of the traveling device, the lifting device and the scraper driving device. It can realize effective and accurate stop action when walking between each station, and the screen frame can be accurately positioned on each station, which ensures the positioning accuracy of the treadmill flat screen printing machine.
Description
技术领域technical field
本发明涉及平网印花设备技术领域,尤其涉及一种跑台平网印花机。The invention relates to the technical field of flat screen printing equipment, in particular to a running platform flat screen printing machine.
背景技术Background technique
我国是一个纺织品生产大国,每年对印染机械的需求量相当大,平网印花机以其设备投资少、生产效率高、印制花型多和布质适应性广等优点而得到广泛的推广和应用。my country is a big country producing textiles. The annual demand for printing and dyeing machinery is quite large. Flat screen printing machines have been widely promoted and applied due to their advantages of low equipment investment, high production efficiency, many printing patterns and wide adaptability of cloth quality. .
随着科技发展,平网印花机的自动化控制技术水平也在逐步提升和发展,目前,市场上已出现了自动化程度比较高的跑台平网印花机,跑台网印花机主要包括跑台、设置于跑台两侧的行走装置、设置于跑台上的网框、驱动网框升降动作的升降装置。工作时,跑台在工作平台的两个导轨上间断性地行走,网框下降时设置于网框上的刮刀装置刮印丝网,使贴在工作平台上的织物被刮印上预设图样。With the development of science and technology, the automatic control technology level of flat screen printing machines is also gradually improving and developing. At present, running platform flat screen printing machines with a relatively high degree of automation have appeared on the market. Running platform screen printing machines mainly include treadmills, The walking device installed on both sides of the running platform, the screen frame installed on the running platform, and the lifting device that drives the lifting movement of the screen frame. When working, the running platform walks intermittently on the two guide rails of the working platform. When the screen frame is lowered, the scraper device installed on the screen frame scrapes and prints the screen, so that the fabric attached to the working platform is scraped and printed with a preset pattern. .
跑台平网印花机工作中,其印花及套色的准确性直接影响着成品的美观和质量等级,故要求其整个行走以及网框的升降工序均具有准确的定位,为了提高生产效率,降低成本,又必须保持一定的行走及升降速度,而倘若速度过快,惯性太大,又会导致定位失准及设备零部件的冲撞或者磨损,必然会影响印花及套色的精准性,由此跑台平网印花机的运行稳定性及准确性将直接影响平网印花机的印花性能。During the work of the running table flat screen printing machine, the accuracy of printing and color registration directly affects the appearance and quality level of the finished product, so it is required that the entire walking process and the lifting process of the screen frame have accurate positioning, in order to improve production efficiency and reduce costs , and must maintain a certain walking and lifting speed, and if the speed is too fast and the inertia is too large, it will lead to misalignment of positioning and collision or wear of equipment parts, which will inevitably affect the accuracy of printing and color registration. The running stability and accuracy of the flat screen printing machine will directly affect the printing performance of the flat screen printing machine.
发明内容Contents of the invention
本发明的目的在于提供一种跑台平网印花机,旨在解决现有技术中的跑台平网印花机的运行稳定性及准确性差而引起的产品质量差、生产效率低的问题。The purpose of the present invention is to provide a treadmill flat screen printing machine, aiming to solve the problems of poor product quality and low production efficiency caused by poor running stability and accuracy of the treadmill flat screen printing machine in the prior art.
本发明是这样实现的,跑台平网印花机包括可沿工作平台两侧的导轨行走的跑台框架,所述跑台框架的两侧均设有用于驱动印花机行走的行走装置,其中:The present invention is realized in this way. The treadmill flat screen printing machine includes a treadmill frame that can walk along the guide rails on both sides of the working platform. Both sides of the treadmill frame are provided with walking devices for driving the printing machine to walk, wherein:
所述跑台框架与两条所述导轨之间设有跑台工位定位装置,所述跑台框架内设有刀架框,所述刀架框的内侧转动设有网框,所述网框与所述导轨之间设有网框定位装置,所述刀架框上滑动设有由刮刀驱动装置驱动的刮刀装置,所述跑台框架的两侧分别设有用于驱动所述网框及刮刀装置升起或下降的升降装置;A treadmill position positioning device is provided between the treadmill frame and the two guide rails, a tool holder frame is provided inside the treadmill frame, and a net frame is arranged on the inner side of the knife holder frame, and the net frame A screen frame positioning device is provided between the frame and the guide rail, a scraper device driven by a scraper drive device is slid on the knife holder frame, and the two sides of the treadmill frame are respectively provided with Lifting device for raising or lowering the scraper device;
所述跑台工位定位装置的信号输出端电连接信号处理单元,所述信号处理单元的信号输出端分别与所述行走装置和所述升降装置以及所述刮刀驱动装置的信号输入端电连接。The signal output end of the treadmill station positioning device is electrically connected to the signal processing unit, and the signal output end of the signal processing unit is respectively electrically connected to the signal input end of the walking device, the lifting device and the scraper driving device .
作为一种改进的方案,所述跑台工位定位装置包括固定设置在所述跑台框架的一侧的接近开关,和固定设置于与之相对应的所述导轨上的各工位的若干工位定位件。As an improved solution, the treadmill station positioning device includes a proximity switch fixedly arranged on one side of the treadmill frame, and a number of proximity switches fixedly arranged on the corresponding guide rails for each station. Positioning parts.
作为一种改进的方案,所述网框定位装置包括固定设置于一根所述导轨上的若干网框定位板,所述网框定位板上设有开口向上的定位槽;固定设置于另一根所述导轨上的若干网框定位轴套,所述网框定位轴套竖向设置;所述网框定位板和所述网框定位轴套的位置相对应;As an improved solution, the screen frame positioning device includes a number of screen frame positioning plates fixedly arranged on one of the guide rails, and the screen frame positioning plate is provided with a positioning groove with an upward opening; According to some screen frame positioning bushings on the guide rail, the screen frame positioning bushings are vertically arranged; the positions of the screen frame positioning plates and the screen frame positioning bushings are corresponding;
在所述网框上与所述网框定位板一致的一端固定设有定位杆;所述网框上与所述网框定位轴套一致的一端固定设有定位销;所述定位杆与所述定位槽之间、所述定位销与所述网框定位轴套之间可同时插入或同时分离。On the described screen frame, one end consistent with the screen frame positioning plate is fixedly provided with a positioning rod; on the described screen frame, one end consistent with the described screen frame positioning sleeve is fixedly provided with a positioning pin; Between the positioning grooves, between the positioning pins and the positioning bushings of the screen frame, they can be inserted or separated at the same time.
作为一种改进的方案,所述定位槽的开口处设有弧形过渡部,所述定位杆为圆柱形结构;As an improved solution, an arc-shaped transition portion is provided at the opening of the positioning groove, and the positioning rod is a cylindrical structure;
所述网框定位轴套的内孔开口处设有弧形扩口部,所述定位销的端部设有圆角。The opening of the inner hole of the positioning sleeve of the screen frame is provided with an arc-shaped flaring part, and the end of the positioning pin is provided with rounded corners.
作为一种改进的方案,所述升降装置包括竖向设置的丝杠和螺纹连接在所述丝杠上的螺纹套,所述丝杠的一端通过轴承转动设置在轴承座上,所述丝杠的另一端通过联轴器与伺服电机的动力输出轴连接,所述轴承座和所述伺服电机均固定设置在所述跑台框架上,所述伺服电机的信号输入端与所述信号处理单元的信号输出端电连接;As an improved solution, the lifting device includes a vertically arranged lead screw and a threaded sleeve threaded on the lead screw, one end of the lead screw is arranged on the bearing seat through bearing rotation, and the lead screw The other end of the shaft is connected to the power output shaft of the servo motor through a coupling, the bearing seat and the servo motor are fixedly arranged on the running platform frame, the signal input end of the servo motor is connected to the signal processing unit The signal output terminal is electrically connected;
所述螺纹套的外圆周面上固定设有升降板,所述刀架框固定设置在两个所述升降板之间,所述升降板的两端分别固定设有第一滑套,两个所述第一滑套均滑动套设在第一光杠上,所述第一光杠通过其两端的光杠固定座固定设置在所述跑台框架上。The outer circumferential surface of the threaded sleeve is fixedly provided with a lifting plate, the tool holder frame is fixedly arranged between the two lifting plates, the two ends of the lifting plate are respectively fixed with a first sliding sleeve, two The first sliding sleeves are all slidably sleeved on the first light rod, and the first light rod is fixedly arranged on the treadmill frame through the light rod fixing seats at both ends thereof.
作为一种改进的方案,所述刮刀驱动装置包括固定设置于所述跑台框架上的步进电机和与所述步进电机传动连接在一起的两条多楔传送带,两条所述多楔传送带之间通过传动轴传动连接,所述步进电机的信号输入端与所述信号处理单元的信号输出端电连接。As an improved solution, the scraper driving device includes a stepper motor fixedly arranged on the running platform frame and two multi-ribbed conveyor belts connected together with the stepper motor, and the two multi-ribbed belts The conveyor belts are connected through transmission shafts, and the signal input end of the stepping motor is electrically connected with the signal output end of the signal processing unit.
作为一种改进的方案,所述刮刀装置包括刀架,所述刀架的内侧并行设置有两把刮刀,两把所述刮刀的上部通过两根连接杆铰接在一起,两根所述连接杆通过横梁固定设置在一起,所述横梁的两端分别固定设置在两条所述多楔传送带上;As an improved solution, the scraper device includes a knife holder, and two scrapers are arranged in parallel on the inner side of the knife holder, and the upper parts of the two scrapers are hinged together by two connecting rods, and the two connecting rods fixedly arranged together by crossbeams, and the two ends of the crossbeams are respectively fixedly arranged on the two ribbed conveyor belts;
所述刀架的两侧均设有第二滑套,所述第二滑套滑动套设在第二光杠上,所述第二光杠的两端固定设置在所述刀架框的两端。Both sides of the tool rest are provided with second sliding sleeves, and the second sliding sleeves are slidably set on the second light rod, and the two ends of the second light rod are fixedly arranged on the two ends of the tool rest frame. end.
作为一种改进的方案,沿所述刀架的运行方向,所述刀架的前部及后部均固定设有刮刀角度调节装置,所述刮刀角度调节装置包括固定设置于所述刀架上的固定板,所述固定板上设有螺纹孔,所述螺纹孔螺纹连接有调节螺栓,所述调节螺栓指向所述刮刀。As an improved solution, along the running direction of the knife rest, the front and rear parts of the knife rest are fixed with a scraper angle adjustment device, and the scraper angle adjustment device includes a blade fixed on the knife rest The fixed plate is provided with a threaded hole, and the threaded hole is threaded with an adjusting bolt, and the adjusting bolt points to the scraper.
作为一种改进的方案,所述刮刀包括依次固定设置在一起的刀柄、刀板和刀刃,所述刀柄的上部与所述连接杆铰接在一起,所述刀板的上部沿其长度方向固定设有横杆,所述横杆的两端转动设置在所述刀架上。As an improved solution, the scraper includes a knife handle, a knife plate and a knife edge fixedly arranged together in sequence, the upper part of the knife handle is hinged with the connecting rod, and the upper part of the knife plate is along its length direction A cross bar is fixedly arranged, and the two ends of the cross bar are rotatably arranged on the knife rest.
作为一种改进的方案,沿所述印花机的行进方向,所述跑台框架的两内侧均水平转动设有限位轮,所述限位轮与所述导轨的侧面滚动接触。As an improved solution, along the traveling direction of the printing machine, limit wheels are provided on both inner sides of the treadmill frame for horizontal rotation, and the limit wheels are in rolling contact with the side surfaces of the guide rails.
本发明提供的跑台平网印花机,由于其在跑台框架与导轨之间对应设置了跑台工位定位装置使得其在各工位之间行走时均能实现有效且准确的行止动作,在保证该跑台平网印花机的运行平稳性的同时实现网框的初步定位;The running platform flat screen printing machine provided by the present invention can realize effective and accurate running and stopping actions when walking between the working stations because the running platform station positioning device is correspondingly arranged between the running platform frame and the guide rail. Realize the initial positioning of the screen frame while ensuring the running stability of the running platform flat screen printing machine;
而在网框和导轨之间对应设置的网框定位装置,使得网框能够在升降装置的驱动下准确地在各工位上定位,保证了该跑台平网印花机的定位准确性;The screen frame positioning device correspondingly installed between the screen frame and the guide rail enables the screen frame to be accurately positioned on each station under the drive of the lifting device, ensuring the positioning accuracy of the running platform flat screen printing machine;
而且行走装置、升降装置以及刮刀驱动装置之间相对之间均保持其运行的独立性,而且均受到信号处理单元的协调控制,进一步地保证了该跑台平网印花机的运行平稳性和准确性,既提保证产品质量又提高了生产效率。Moreover, the running device, the lifting device and the scraper driving device maintain the independence of their operation relative to each other, and are all coordinated and controlled by the signal processing unit, which further ensures the running stability and accuracy of the running platform flat screen printing machine. It not only guarantees product quality but also improves production efficiency.
附图说明Description of drawings
图1是本发明实施例提供的跑台平网印花机的结构示意图;Fig. 1 is a schematic structural view of a treadmill flat screen printing machine provided by an embodiment of the present invention;
图2是图1的A向视图;Fig. 2 is the A direction view of Fig. 1;
图3是图2的B-B剖视图;Fig. 3 is the B-B sectional view of Fig. 2;
图4是图1的右视图;Fig. 4 is the right view of Fig. 1;
图5是图1的后视图;Fig. 5 is the back view of Fig. 1;
图6是本发明实施例提供的网框定位装置的结构示意图;Fig. 6 is a schematic structural view of a screen frame positioning device provided by an embodiment of the present invention;
图7是图6的C向视图;Fig. 7 is the C direction view of Fig. 6;
图8是图6中D部分的放大视图;Figure 8 is an enlarged view of part D in Figure 6;
图9是图6的E部分的放大视图;Figure 9 is an enlarged view of part E of Figure 6;
图10是本发明实施例提供的升降装置的结构示意图;Fig. 10 is a schematic structural diagram of a lifting device provided by an embodiment of the present invention;
图11是本发明实施例提供的刮刀装置的结构示意图;Fig. 11 is a schematic structural view of a scraper device provided by an embodiment of the present invention;
图12是本发明实施例提供的刮刀的结构示意图;Fig. 12 is a schematic structural view of a scraper provided by an embodiment of the present invention;
图中:1-导轨,2-跑台,21-限位轮,3-行走装置,31-滚轮,32-驱动电机,4-跑台工位定位装置,41-接近开关,42-工位定位件,5-升降装置,51-丝杠,52-螺纹套,53-轴承座,54-联轴器,55-伺服电机,56-升降板,57-第一滑套,58-第一光杠,59-光杠固定座,6-刀架框,61-网框,62-第二滑套,63-第二光杠,7-网框定位装置,71-网框定位板,711-定位槽,72-网框定位轴套,73-网框定位杆,74-网框定位销,8-刮刀驱动装置,81-第二步进电机,82-多楔传送带,83-传动轴,9-刮刀装置,91-刀架,92-刮刀,921-刀柄,922-横杆,923-刀板,924-刀刃,93-连接杆,94-横梁,95-刮刀角度调节装置,951-固定板,952-调节螺栓,10-信号处理单元。In the figure: 1- guide rail, 2- running platform, 21- limit wheel, 3- traveling device, 31- roller, 32- driving motor, 4- positioning device for running platform, 41- proximity switch, 42- station Positioning piece, 5-lifting device, 51-lead screw, 52-thread sleeve, 53-bearing seat, 54-coupling, 55-servo motor, 56-lifting plate, 57-the first sliding sleeve, 58-the first Light bar, 59-light bar fixing seat, 6-knife holder frame, 61-screen frame, 62-second sliding sleeve, 63-second light bar, 7-net frame positioning device, 71-screen frame positioning plate, 711 -Positioning groove, 72-Field frame positioning bushing, 73-Film frame positioning rod, 74-Film frame positioning pin, 8-Scraper driving device, 81-Second stepper motor, 82-Vyrix conveyor belt, 83-Drive shaft , 9-scraper device, 91-knife holder, 92-scraper, 921-handle, 922-bar, 923-knife plate, 924-blade, 93-connecting rod, 94-beam, 95-scraper angle adjustment device, 951-fixing plate, 952-adjusting bolt, 10-signal processing unit.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明实施例提供的跑台平网印花机包括可沿工作平台两侧的导轨行走的跑台框架,该跑台框架的两侧均设有用于驱动印花机行走的行走装置,其中:The running platform flat screen printing machine provided by the embodiment of the present invention includes a running platform frame that can walk along the guide rails on both sides of the working platform. Both sides of the running platform frame are provided with walking devices for driving the printing machine to walk, wherein:
跑台框架与两条导轨之间设有跑台工位定位装置,跑台框架内设有刀架框,刀架框的内侧转动设有网框,网框与导轨之间设有网框定位装置,刀架框上滑动设有由刮刀驱动装置驱动的刮刀装置,跑台框架的两侧分别设有用于驱动网框及刮刀装置升起或下降的升降装置;There is a running station position positioning device between the running platform frame and the two guide rails, a knife holder frame is installed inside the running platform frame, a screen frame is installed on the inner side of the knife holder frame, and a screen frame positioning is provided between the screen frame and the guide rails. Device, the scraper device driven by the scraper drive device is installed slidingly on the knife holder frame, and the two sides of the treadmill frame are respectively equipped with lifting devices for driving the screen frame and the scraper device to rise or fall;
跑台工位定位装置的信号输出端电连接信号处理单元,信号处理单元的信号输出端分别与行走装置和升降装置以及刮刀驱动装置的信号输入端电连接。The signal output end of the treadmill station positioning device is electrically connected to the signal processing unit, and the signal output end of the signal processing unit is respectively electrically connected to the signal input ends of the walking device, the lifting device and the scraper driving device.
图1至图5共同示出了本发明实施例提供的跑台平网印花机的结构示意图,为了便于说明,本图仅提供与本发明有关的结构部分。Fig. 1 to Fig. 5 collectively show the structural schematic diagram of the running platform flat screen printing machine provided by the embodiment of the present invention. For the convenience of description, this figure only provides the structural parts related to the present invention.
跑台平网印花机包括可沿工作平台两侧的导轨1行走的跑台框架2,跑台框架2的两侧均设有用于驱动印花机行走的行走装置3,在该实施例中,行走装置3的底部设有至少两个可在导轨1上行走的滚轮31,行走装置3上还设有驱动滚轮31行走的第一步进电机32其中:The treadmill flat screen printing machine includes a treadmill frame 2 that can walk along the guide rails 1 on both sides of the working platform, and both sides of the treadmill frame 2 are provided with a walking device 3 for driving the printing machine to walk. In this embodiment, the walking The bottom of the device 3 is provided with at least two rollers 31 that can walk on the guide rail 1, and the walking device 3 is also provided with a first stepping motor 32 that drives the rollers 31 to walk. Wherein:
跑台框架2与两条导轨1之间设有跑台工位定位装置4,跑台框架2内设有刀架框6,刀架框6的内侧转动设有网框61,网框61与导轨1之间设有网框定位装置7,刀架框6上滑动设有由刮刀驱动装置8驱动的刮刀装置9,跑台框架2的两侧分别设有用于驱动网框61及刮刀装置9升起或下降的升降装置5;A treadmill station positioning device 4 is provided between the treadmill frame 2 and the two guide rails 1, a knife rest frame 6 is arranged in the treadmill frame 2, and a net frame 61 is arranged on the inner side of the knife rest frame 6, and the net frame 61 and A screen frame positioning device 7 is provided between the guide rails 1, a scraper device 9 driven by a scraper drive device 8 is slid on the knife holder frame 6, and a screen frame 61 and a scraper device 9 for driving a screen frame 61 and a scraper device 9 are respectively provided on both sides of the treadmill frame 2. Lifting device 5 for raising or lowering;
跑台工位定位装置4的信号输出端电连接信号处理单元10,信号处理单元10的信号输出端分别与行走装置3和升降装置5以及刮刀驱动装置8的信号输入端电连接。The signal output end of the treadmill station positioning device 4 is electrically connected to the signal processing unit 10, and the signal output end of the signal processing unit 10 is electrically connected to the signal input end of the walking device 3, the lifting device 5 and the scraper driving device 8 respectively.
采用此种结构后,设有第一步进电机32的行走装置3以及跑台工位定位装置4可使该跑台2在信号处理单元10的控制下,能在各工位之间行走时均能实现有效且准确的行止动作,在保证该跑台平网印花机的运行平稳性的同时实现网框61的初步定位;而在网框61和导轨1之间对应设置的网框定位装置7,使得网框61能够在升降装置5的驱动下准确地在各工位上定位,保证了该跑台平网印花机的定位准确性;而行走装置3、升降装置4以及刮刀驱动装置8之间相对之间均保持其运行的独立性,而且均受到信号处理单元10的协调控制,进一步地保证了该跑台平网印花机的运行平稳性和准确性,既提保证产品质量又提高了生产效率。After adopting this structure, the running device 3 and the treadmill station positioning device 4 provided with the first stepping motor 32 can make the treadmill 2 walk between the stations under the control of the signal processing unit 10. Both can realize effective and accurate stop action, and realize the initial positioning of the screen frame 61 while ensuring the running stability of the treadmill flat screen printing machine; and the screen frame positioning device correspondingly arranged between the screen frame 61 and the guide rail 1 7, so that the screen frame 61 can be accurately positioned on each station under the drive of the lifting device 5, ensuring the positioning accuracy of the running platform flat screen printing machine; and the walking device 3, the lifting device 4 and the scraper driving device 8 The independence of their operation is maintained relative to each other, and they are all coordinated and controlled by the signal processing unit 10, which further ensures the smoothness and accuracy of the running platform flat screen printing machine, which not only guarantees product quality but also improves production efficiency.
在该实施例中,跑台工位定位装置4包括固定设置在跑台框架2的一侧的接近开关41,和固定设置于与之相对应的导轨1上的各工位之间的若干工位定位件42。这样,在跑台向下一工位移动时,当接近开关41检测到工位定位件42后,即发出检测信号至信号处理单元10,信号处理单元10即发出控制信号至第一步进电机32,使其立即停止运行,保证了该跑台平网印花机的运行平稳性,而且还能实现网框61的初步定位,确保其定位的准确性。In this embodiment, the treadmill station positioning device 4 includes a proximity switch 41 fixedly arranged on one side of the treadmill frame 2, and a plurality of work stations fixedly arranged between each station on the guide rail 1 corresponding thereto. Bit locator 42. In this way, when the treadmill moves to the next station, after the proximity switch 41 detects the station locator 42, it sends a detection signal to the signal processing unit 10, and the signal processing unit 10 sends a control signal to the first stepper motor 32 to make it stop running immediately, which ensures the running stability of the platform flat screen printing machine, and can also realize the preliminary positioning of the screen frame 61 to ensure the accuracy of its positioning.
在该实施例中,如图6至9所示,网框定位装置7包括固定设置于一根导轨1上的若干网框定位板71,网框定位板71上设有开口向上的定位槽711;固定设置于另一根导轨1上的若干网框定位轴套72,其中,网框定位轴套72竖向设置;网框定位板71和网框定位轴套72的位置相对应;In this embodiment, as shown in Figures 6 to 9, the screen frame positioning device 7 includes a number of screen frame positioning plates 71 fixedly arranged on a guide rail 1, and the screen frame positioning plate 71 is provided with a positioning groove 711 with an upward opening. Fixedly arranged on some screen frame positioning bushings 72 on another guide rail 1, wherein the screen frame positioning bushings 72 are vertically arranged; the positions of the screen frame positioning plates 71 and the screen frame positioning bushings 72 are corresponding;
在网框61上与网框定位板71一致的一端固定设有定位杆73;网框61上与网框定位轴套72一致的一端固定设有定位销74;定位杆73与定位槽711之间、定位销74与网框定位轴套72之间可同时插入或同时分离。On the screen frame 61, an end consistent with the screen frame positioning plate 71 is fixedly provided with a positioning rod 73; on the screen frame 61, an end consistent with the screen frame positioning sleeve 72 is fixedly provided with a positioning pin 74; between the positioning rod 73 and the positioning groove 711 Can be inserted or separated simultaneously between the positioning pin 74 and the screen frame positioning bushing 72.
采用此种杆-槽配合和孔-轴配合相结合的定位方式后,网框61在各工位的定位精度得到了保证,提高了跑台平网印花机的印花或者套色的准确度,还能实现快速定位。After adopting the positioning method combining the rod-groove fit and the hole-shaft fit, the positioning accuracy of the screen frame 61 at each station is guaranteed, which improves the accuracy of printing or color registration of the treadmill flat screen printing machine, and also Fast positioning can be achieved.
在该实施例中,在定位槽711的开口处设有弧形过渡部,将定位杆73设置成圆柱形结构;在定位时可使定位杆73沿定位槽711的弧形过渡部滑至定位槽711内,即使定位杆73没有与定位槽711完全对正,也能顺利地定位;在网框定位轴套72的内孔开口处设有弧形扩口部,将定位销74的端部设制成圆角,则在定位时定位销74可网框沿定位轴套72的弧形扩口部滑至网框定位轴套72的内腔完成定位,即使定位销74没有与网框定位轴套72完全对正,也能顺利地定位。采用此种结构后,既能保证网框定位的效率,又能防止其因上下两定位件之间出现因位置偏差而造成冲撞以致发生安全事故,降低安全隐患。In this embodiment, an arc-shaped transition portion is provided at the opening of the positioning groove 711, and the positioning rod 73 is arranged in a cylindrical structure; when positioning, the positioning rod 73 can be slid to the position along the arc-shaped transition portion of the positioning groove 711. In the slot 711, even if the positioning rod 73 is not fully aligned with the positioning slot 711, it can be positioned smoothly; the opening of the inner hole of the screen frame positioning sleeve 72 is provided with an arc flared portion, and the end of the positioning pin 74 If it is made into rounded corners, the positioning pin 74 can slide the screen frame along the arc-shaped flaring part of the positioning sleeve 72 to the inner cavity of the positioning sleeve 72 of the screen frame during positioning to complete positioning, even if the positioning pin 74 is not positioned with the screen frame. The sleeve 72 is perfectly aligned and can be positioned smoothly. After adopting this structure, it can not only ensure the positioning efficiency of the screen frame, but also prevent the collision caused by the positional deviation between the upper and lower positioning parts, resulting in safety accidents and reduce safety hazards.
在该实施例中,如图10所示,升降装置5包括竖向设置的丝杠51和螺纹连接在丝杠51上的螺纹套52,丝杠51的一端通过轴承转动设置在轴承座53上,丝杠51的另一端通过联轴器54与伺服电机55的动力输出轴连接,轴承座53和伺服电机55均固定设置在跑台框架2上,伺服电机55的信号输入端与控制单元10的信号输出端电连接;In this embodiment, as shown in FIG. 10 , the lifting device 5 includes a vertically arranged lead screw 51 and a threaded sleeve 52 threaded on the lead screw 51 , and one end of the lead screw 51 is rotatably arranged on a bearing seat 53 through a bearing. , the other end of the lead screw 51 is connected to the power output shaft of the servo motor 55 through a coupling 54, the bearing block 53 and the servo motor 55 are all fixedly arranged on the treadmill frame 2, and the signal input end of the servo motor 55 is connected to the control unit 10 The signal output terminal is electrically connected;
螺纹套52的外圆周面上固定设有升降板56,刀架框6固定设置在两个升降板56之间,升降板56的两端固定设有第一滑套57,两个第一滑套57均滑动套设在第一光杠58上,第一光杠58通过其两端的光杠固定座59固定设置在跑台框架2上。升降装置5采用伺服电机55直接带动丝杠51的传动方式控制刀架框6及网框61的升降,既提高了其传动精度,又提高传动效率,使网框61及滑动设置在刀架框6上的刮刀装置8能够快速准确地同时实现升降;而使用光杠—滑套式的导向装置,则在保证其导向精度的同时,更加方便其保养与维护。The outer peripheral surface of the threaded sleeve 52 is fixedly provided with a lifting plate 56, and the tool holder frame 6 is fixedly arranged between the two lifting plates 56, and the two ends of the lifting plate 56 are fixedly provided with a first sliding sleeve 57, and the two first sliding sleeves The sleeves 57 are all slidably sleeved on the first light rod 58, and the first light rod 58 is fixedly arranged on the treadmill frame 2 through the light rod fixing seats 59 at both ends thereof. The lifting device 5 adopts the transmission method that the servo motor 55 directly drives the lead screw 51 to control the lifting of the tool holder frame 6 and the screen frame 61, which not only improves its transmission accuracy, but also improves the transmission efficiency, so that the screen frame 61 and the slide are arranged on the tool holder frame. The scraper device 8 on the 6 can quickly and accurately realize the lifting at the same time; and the use of the light rod-sliding sleeve type guide device, while ensuring its guide accuracy, is more convenient for its maintenance and maintenance.
在该实施例中,刮刀驱动装置8包括固定设置于跑台框架2上的第二步进电机81和与第二步进电机81传动连接在一起的两条多楔传送带82,两条多楔传送带82之间通过传动轴83传动连接,第二步进电机81的信号输入端与信号处理单元10的信号输出端电连接。采用此种结构后,在信号处理单元10的控制信号控制下,当网框定位装置7完成定位后,信号控制单元10即发出控制信号至刮刀驱动装置8,使其快速且准却地带动刮刀装置9刮印网框61内的丝网,进行印花作业。In this embodiment, the scraper driving device 8 includes a second stepper motor 81 fixedly arranged on the treadmill frame 2 and two multi-ribbed conveyor belts 82 that are drive-connected to the second stepper motor 81. The transmission belts 82 are connected by transmission shafts 83 , and the signal input end of the second stepping motor 81 is electrically connected with the signal output end of the signal processing unit 10 . After adopting this structure, under the control of the control signal of the signal processing unit 10, when the screen frame positioning device 7 completes the positioning, the signal control unit 10 sends a control signal to the scraper driving device 8, so that it can drive the scraper quickly and accurately. Device 9 scrapes the silk screen in screen frame 61 to carry out printing operation.
在该实施例中,如图11所示,刮刀装置9包括刀架91,刀架91的内侧并行设置有两把刮刀92,两把刮刀92的上部通过两根连接杆93铰接在一起,两根连接杆93通过横梁94固定设置在一起,横梁94的两端分别固定设置在两条多楔传送带82上;In this embodiment, as shown in Figure 11, the scraper device 9 includes a knife holder 91, two scrapers 92 are arranged in parallel on the inner side of the knife holder 91, and the tops of the two scrapers 92 are hinged together by two connecting rods 93, and the two scrapers 92 are hinged together. The connecting rods 93 are fixedly arranged together by a crossbeam 94, and the two ends of the crossbeam 94 are respectively fixedly arranged on two ribbed conveyor belts 82;
刀架91的两侧均设有第二滑套62,第二滑套62滑动套设在第二光杠63上,第二光杠63的两端固定设置在刀架框6的两端。Both sides of the tool holder 91 are provided with second sliding sleeves 62 , the second sliding sleeves 62 are slidably sleeved on the second light rod 63 , and the two ends of the second light rod 63 are fixedly arranged on the two ends of the tool holder frame 6 .
工作前,将染料在倒在两把刮刀92之间,进程时,刮刀驱动装置8的驱动下,多楔传送带82驱动横梁94带动与连接杆93铰接在一起的两把刮刀92以及刀架91沿第二光杠63的轴向滑动,从而使两把刮刀92同时对织物进行印花作业,回程时,沿其运行方向位于后面的一把刮刀92将剩余的染料收集到初始位置便于下一次印花,既保证了织物的印花质量,又提高了印花的效率。Before work, the dye is poured between the two scrapers 92. During the process, under the drive of the scraper driving device 8, the multi-ribbed conveyor belt 82 drives the crossbeam 94 to drive the two scrapers 92 hinged with the connecting rod 93 and the knife holder 91 Slide along the axial direction of the second light bar 63, so that the two scrapers 92 can print the fabric at the same time. During the return trip, the scraper 92 located at the back along its running direction will collect the remaining dyes to the initial position to facilitate the next printing. , which not only ensures the printing quality of the fabric, but also improves the printing efficiency.
在该实施例中,沿刀架91的运行方向,刀架91的前部及后部均固定设有刮刀角度调节装置95,刮刀角度调节装置95包括固定设置于刀架91上的固定板951,固定板951上设有螺纹孔,螺纹孔内螺纹连接有调节螺栓952,调节螺栓952指向刮刀92。采用此种结构后,即可通过分别调节刀架91两侧的调节螺栓952的拧入拧出程度来调节刮刀92在工作时进程和回程的倾斜角度,进而调节其在进程时刮刀92对网框61内的丝网的压力来控制印花的质量以及其在回程收集剩余染料时是否对丝网进行二次刮印。In this embodiment, along the running direction of the knife rest 91, the front and rear parts of the knife rest 91 are fixedly equipped with a scraper angle adjustment device 95, and the scraper angle adjustment device 95 includes a fixed plate 951 fixedly arranged on the knife rest 91. , the fixing plate 951 is provided with a threaded hole, the threaded hole is connected with an adjusting bolt 952 , and the adjusting bolt 952 points to the scraper 92 . After adopting this structure, the degree of screwing in and out of the adjusting bolts 952 on both sides of the knife holder 91 can be adjusted to adjust the inclination angle of the scraper 92 during work and the return stroke, and then adjust the alignment of the scraper 92 to the net during the process. The pressure of the silk screen in the frame 61 is used to control the quality of the printing and whether to scrape the screen for a second time when it collects the remaining dye in the return journey.
在该实施例中,刮刀92包括依次固定设置在一起的刀柄921、刀板923和刀刃924,刀柄921的上部与连接杆93铰接在一起,刀板923的上部沿其长度方向固定设有横杆922,横杆922的两端转动设置在刀架91上。将刮刀92设置成分体式的结构,既便于其在刀架91上的安装,又方便其在长时间使用后的清理,而在进过长时间工作磨损后,仅需更换刀刃924即可,而不必更换整个刮刀92,既减少了浪费,又降低了维护时间,保证生产活动的顺利进行,将横杆922的两端转动设置在刀架91上,使两把刮刀92在工作时能够实现联动,从而带动刀架91随其运行,方便其进程和回程时的角度转换,还能使其进程和回程的角度都保持相同,提高了其工作效率。In this embodiment, the scraper 92 includes a knife handle 921, a knife plate 923 and a blade 924 fixedly arranged together in sequence, the upper part of the knife handle 921 is hinged with the connecting rod 93, and the upper part of the knife plate 923 is fixedly arranged along its length direction. There is a cross bar 922 , and the two ends of the cross bar 922 are rotatably arranged on the knife rest 91 . The scraper 92 is provided with a split structure, which not only facilitates its installation on the knife holder 91, but also facilitates its cleaning after long-term use. After a long period of work and wear, only the blade 924 needs to be replaced. There is no need to replace the entire scraper 92, which not only reduces waste, but also reduces maintenance time, and ensures the smooth progress of production activities. The two ends of the cross bar 922 are rotated and set on the knife holder 91, so that the two scrapers 92 can be linked during work. , thereby driving the knife rest 91 to run with it, facilitating the angle conversion during its process and return, and also keeping the same angles in its process and return, which improves its work efficiency.
在该实施例中,沿印花机的行进方向,跑台框架2的两侧均水平转动设有限位轮21,为保证其限位效果,可在跑台框架2的两内侧各设有两个限位轮,限位轮21与导轨1的侧面滚动接触。设置限位轮21,可保证跑台2在行走装置3的驱动下沿导轨1行走时不会因快速启动或者导轨1与跑台2在水平方向的间隙,出现跑偏现象,使其沿导轨1稳定地移动到下一工位,保证其行走精度。In this embodiment, along the traveling direction of the printing machine, both sides of the running platform frame 2 are horizontally rotated to be provided with limiting wheels 21. The limit wheel, the limit wheel 21 is in rolling contact with the side of the guide rail 1. Setting the limit wheel 21 can ensure that when the running platform 2 walks along the guide rail 1 under the driving of the walking device 3, there will be no deviation phenomenon due to quick start or the gap between the guide rail 1 and the running platform 2 in the horizontal direction, so that it will not move along the guide rail. 1 Move steadily to the next station to ensure its walking accuracy.
为了便于理解,下述为该跑台平网印花机的工作过程:For easy understanding, the following is the working process of the treadmill flat screen printing machine:
工作前,将染料倒入两把刮刀92之间的丝网上;Before working, the dye is poured onto the screen between the two spatulas 92;
按下跑台框架2上的启动按钮后,在第一步进电机32的驱动下行走装置3带动印花机沿导轨1向前移动,当跑台工位定位装置4内的接近开关41检测到设置在导轨1上的工位定位件42时即发出检测信号至信号处理单元10,信号处理单元10即发出控制信号至第一步进电机32,第一步进电机32即停止工作;After pressing the start button on the running platform frame 2, the running device 3 drives the printing machine to move forward along the guide rail 1 under the drive of the first stepping motor 32. When the proximity switch 41 in the positioning device 4 of the running platform detects When the station positioning member 42 arranged on the guide rail 1 sends a detection signal to the signal processing unit 10, the signal processing unit 10 sends a control signal to the first stepping motor 32, and the first stepping motor 32 stops working;
然后,信号处理单元10发出控制信号升降装置5,在伺服电机55的带动下丝杠51快速旋转,带动螺纹套52上的升降板56沿第一光杠58的轴向向下移动从而带动转动安装在刀架框6上的网框61向下移动,当网框定位装置7内的网框定位杆73和网框定位轴74分别插入到网框定位板71的定位槽711和网框定位轴套72后,网框61继续下降,当到达设定位置后,伺服电机55停止工作;Then, the signal processing unit 10 sends a control signal to the lifting device 5, and the lead screw 51 rotates rapidly under the drive of the servo motor 55, driving the lifting plate 56 on the threaded sleeve 52 to move downward along the axial direction of the first light rod 58 so as to drive the rotation The screen frame 61 that is installed on the knife rest frame 6 moves downwards, when the screen frame positioning rod 73 and the screen frame positioning shaft 74 in the screen frame positioning device 7 are respectively inserted into the positioning groove 711 of the screen frame positioning plate 71 and the screen frame positioning After the axle sleeve 72, the screen frame 61 continues to descend, and when reaching the set position, the servo motor 55 stops working;
接着,信号处理单元10即发出控制信号至刮刀驱动装置8,第二步进电机81即驱动两条多楔传送带82同向同速移动,沿其运行方向位于后面的刮刀92即对网框61内的丝网进行刮印;Then, the signal processing unit 10 sends a control signal to the scraper driving device 8, and the second stepper motor 81 drives two ribbed conveyor belts 82 to move in the same direction and at the same speed, and the scraper 92 positioned at the back along its running direction is to face the screen frame 61. The inner screen is scraped and printed;
当刮刀装置9到达跑台框架2的另一端时,信号处理单元10发送控制信号控制第二步进电机81反转,带动刮刀装置回程,使另一把刮刀92将剩余的染料向初始位置收集(使用者可根据印花工艺的需要提前调节好刮刀角度调节装置95,以便于控制刮刀2回程时的角度,使其在回程时对丝网进行二次刮印),同时升降装置5驱动刀架框6将网框61和刮刀装置9同时升起,当刮刀装置9复位后,第二步进电机81停止工作;When the scraper device 9 arrives at the other end of the treadmill frame 2, the signal processing unit 10 sends a control signal to control the second stepper motor 81 to reverse, and drives the scraper device back, so that another scraper 92 collects the remaining dye to the initial position (The user can adjust the scraper angle adjustment device 95 in advance according to the needs of the printing process, so as to control the angle of the scraper 2 during the return trip, so that it can perform a second scrape on the screen during the return trip), and the lifting device 5 drives the knife holder at the same time The frame 6 raises the screen frame 61 and the scraper device 9 simultaneously, and when the scraper device 9 is reset, the second stepping motor 81 stops working;
与此同时,行走装置3带动印花机移动至下一工位。At the same time, the traveling device 3 drives the printing machine to move to the next station.
整个行走及印刷过程实现全自动化控制,既保证了产品质量,又能提高生产效率,减少了人力资源的使用,降低了生产成本。The entire walking and printing process realizes fully automatic control, which not only ensures product quality, but also improves production efficiency, reduces the use of human resources, and reduces production costs.
本发明提供的跑台平网印花机,由于其在跑台框架与导轨之间对应设置了跑台工位定位装置使得其在各工位之间行走时均能实现有效且准确的行止动作,在保证该跑台平网印花机的运行平稳性的同时实现网框的初步定位;The running platform flat screen printing machine provided by the present invention can realize effective and accurate running and stopping actions when walking between the working stations because the running platform station positioning device is correspondingly arranged between the running platform frame and the guide rail. Realize the initial positioning of the screen frame while ensuring the running stability of the running platform flat screen printing machine;
而在网框和导轨之间对应设置的网框定位装置,使得网框能够在升降装置的驱动下准确地在各工位上定位,保证了该跑台平网印花机的定位准确性;The screen frame positioning device correspondingly installed between the screen frame and the guide rail enables the screen frame to be accurately positioned on each station under the drive of the lifting device, ensuring the positioning accuracy of the running platform flat screen printing machine;
而且行走装置、升降装置以及刮刀驱动装置之间相对之间均保持其运行的独立性,而且均受到信号处理单元的协调控制,进一步地保证了该跑台平网印花机的运行平稳性和准确性,既提保证产品质量又提高了生产效率。Moreover, the running device, the lifting device and the scraper driving device maintain the independence of their operation relative to each other, and are all coordinated and controlled by the signal processing unit, which further ensures the running stability and accuracy of the running platform flat screen printing machine. It not only guarantees product quality but also improves production efficiency.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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| CN104309286B (en) * | 2014-09-28 | 2016-04-20 | 温州市益彰机械有限公司 | A kind of treadmill printing machine |
| CN104985922B (en) * | 2015-06-15 | 2018-11-06 | 佛山慧谷科技股份有限公司 | Planer-type spreading machine |
| CN106079859B (en) * | 2016-07-27 | 2018-01-16 | 浙江东山广信数码印花设备有限公司 | The high-precision rotary screen printing machine of Dual-Servo Motor driving |
| CN107757078B (en) * | 2017-09-22 | 2019-10-22 | 邱德强 | A kind of automatic moving type flat screen printing machine |
| CN108454225A (en) * | 2018-04-13 | 2018-08-28 | 上海态镀贸易有限公司 | A kind of device, installation method and the purposes of the movement of screen frame displacement long-term smooth |
| CN108372712A (en) * | 2018-04-13 | 2018-08-07 | 上海态镀贸易有限公司 | A kind of screen frame movement self-locking motor uses device, installation method and purposes |
| CN108372711A (en) * | 2018-04-13 | 2018-08-07 | 上海态镀贸易有限公司 | A kind of web plate precise positioning pin assembly, installation method and its application |
| CN110065296A (en) * | 2019-06-04 | 2019-07-30 | 深圳市跃凡智能装备技术有限公司 | A kind of automatic screen-printing machine and its silk-screen control method |
| CN111114118B (en) * | 2020-01-10 | 2024-06-07 | 宁波大千纺织品有限公司 | Wireless automatic treadmill printing and drying integrated machine |
| CN113211942A (en) * | 2021-05-10 | 2021-08-06 | 上海靓顺数码科技有限公司 | Flat screen printing machine |
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