Summary of the invention
The technical problem to be solved in the present invention is to overcome the low defect of cooling means aluminium recovery traditional in prior art, provide one and can make the cooling rapidly of high temperature aluminum ash, and Automatic sieve selects the cold ash bucket of screening type of cinder and thin ash efficiently.
The present invention solves above-mentioned technical problem by following technical proposals:
The cold ash bucket of a kind of screening type, comprise the underframe that is fixedly arranged on ground, the one rotatable cold ash bucket and with a cold ash bucket main body has the rotatable sieve ash bucket of a sieve ash bucket main body, described sieve ash bucket and described cold ash bucket are all fixed on described support, its feature is, the inwall of described cold ash bucket is also installed with one and crushes device and for crushing the ball mill device of impurity in aluminium ash for the club crushing the hot aluminium ash entered in described cold ash bucket, described club crushing device comprises the club on some orthoscopic flow guide bars and at least one inwall being arranged at described cold ash bucket, some described orthoscopic flow guide bars are fixed on the inwall of described cold ash bucket, described ball mill device comprises a ball milling room and some steel balls being positioned over the inner chamber of described ball milling room, one end of described ball milling room is provided with some ash inlets, the other end of described ball milling room is provided with some ash discharges
In this programme, the design of device is crushed by club, make the cold ash bucket of described screening type that the own wt of club and the rotation of bucket main body can be utilized to be crushed by bulk heat ash, enable to strengthen area of dissipation, thus accelerate radiating rate, improve disposal ability, simultaneously because heat ash is loose by evenly crushing, pressure, the temperature of 50 DEG C less than-60 DEG C can be cooled fast at the end of cold ash bucket, be conducive to next step screening, carrying out smoothly of pack.
In addition, by the design of ball mill device, the block aluminium ash crushing device crushing through club is made to enter in ball milling room through ash inlet, impurity in aluminium ash crushes and powders by steel ball, and aluminium ash is because toughness is large, material is soft can't be crushed, but become spherical from exporting out, carry out next step screening, now the purity of aluminium improves greatly.
Preferably, the sprocket chain strip transmission mechanism that described cold ash bucket and is fixedly arranged on described underframe is in transmission connection, described sprocket chain strip transmission mechanism is connected with a cycloidal planetary gear speed reducer, and described sieve ash bucket and an electromagnetic speed regulating device be fixedly arranged on described underframe are in transmission connection.
In this programme, adopt sprocket chain strip transmission mechanism, avoid the drawback of gear drive biting teeth, reduce noise, and reliable operation; Adopt electromagnetic speed regulating device, the rotating speed that actual conditions regulate sieve ash bucket main body can be looked, reach optimally sized effect.
Preferably, described sieve ash bucket main body is provided with the grey hole of some sieves, the outer wall of described sieve ash bucket main body is connected with a steel mesh, for screening the cinder of more than 60 orders.
In this programme, by sieving the design in grey hole and steel mesh, achieving and the two-stage of aluminium ash screened, thus make cinder and fine ash from.Wherein, thin ash is directly taken out, and cinder can join in rotary furnace as cooling agent again.Circulation and stress process like this, can drop to the aluminum content in aluminium ash minimum, reaches the best metallic aluminium rate of recovery.
Preferably, the length of described steel mesh is 2.5m.
Preferably, one vapour hood to be sheathed in described cold ash bucket main body and affixed with described underframe, described vapour hood is provided with a jet chimney and a cold ash bucket access door, dust shield to be sheathed in described sieve ash bucket main body and affixed with described underframe after one, described rear dust shield is provided with a cleaning shaft and a sieve ash bucket access door, and described vapour hood and described rear dust shield all adopt totally-enclosed steel construction.
In this programme, vapour hood and rear dust shield all adopt totally-enclosed steel construction, make at process Water spray on a large amount of steam of producing, avoid the unfavorable factors such as water vapour fills the air, be conducive to the concentrated discharge of dust simultaneously; The design of cold ash bucket access door and sieve ash bucket access door, facilitates the maintenance of cold ash bucket and sieve ash bucket simultaneously.
Preferably, the afterbody of described sieve ash bucket is provided with the grey mouth of at least one receipts, and the bottom of described sieve ash bucket is provided with the grey mouth of some and described receipts and the corresponding lower grey body of described steel mesh, described some lower grey bodies and described underframe affixed.
In this programme, by adopting the version receiving Hui Kou and lower grey body, making cinder and thin ash be convenient to be separated and carry out circulation and stress, improving the operating efficiency that the rate of recovery of aluminium ash and aluminium ash reclaim.
Preferably, dust shield before being provided with above the ash inlet of described cold ash bucket, the ash inlet of cold ash bucket is provided with a dodge gate, and described front dust shield is provided with a dust collecting duct.
In this programme, by being provided with a dodge gate on the ash inlet of cold ash bucket, after making to add material, dodge gate directly being closed, reducing the excessive of dust.
Preferably, it also comprises a spray header, and one end of described spray header is communicated with described cold ash bucket, and the basic pond that the other end and of described spray header is located in described underframe is communicated with, and is connected with at least one water pump between the two ends of described spray header.
Preferably, the inwall in described basic pond is provided with a watertight composition.
In this programme, carry out water-proofing treatment by inwall, avoid the seepage of water during the wall cracking in basic pond.
On the basis meeting this area general knowledge, above-mentioned each optimum condition, can be combined, obtain the preferred embodiments of the invention.
Positive progressive effect of the present invention is:
The high temperature aluminum ash of 700 ~ 900 DEG C can be cooled to rapidly normal temperature state by the cold ash bucket of screening type of the present invention, avoids the burning of high temperature aluminum ash, oxidation, improves the rate of recovery of aluminium.Crushed the design of device by club, make the cold ash bucket of described screening type that the own wt of club and the rotation of bucket main body can be utilized to be crushed by bulk heat ash; By the design of ball mill device, make the block aluminium ash crushing device crushing through club enter in ball milling room through ash inlet, the impurity in aluminium ash crushes and powders by steel ball, improves the purity of aluminium.
Detailed description of the invention
Present pre-ferred embodiments is provided, to describe technical scheme of the present invention in detail below in conjunction with accompanying drawing.
As shown in Figure 1, the cold ash bucket of screening type of the present invention comprises the sieve ash bucket 3 that cold ash bucket 2 and that a underframe 1, being fixedly arranged on ground 22 has a cold ash bucket main body 5 has a sieve ash bucket main body 6.Cold ash bucket 2 is all rotatable with sieve ash bucket 3.The outlet of cold ash bucket 2 is sheathed on the import of sieve ash bucket 3.Cold ash bucket main body 5 is fixedly arranged on a cold ash bucket support roller 8 by one first fixture, and described first fixture is fixed on the outer wall of cold ash bucket main body 5, and cold ash bucket support roller 8 is fixedly arranged on underframe 1.Sieve ash bucket main body 6 is fixedly arranged on a sieve ash bucket support roller 10 by one second fixture, and described second fixture is fixed on the outer wall of sieve ash bucket main body 6, and sieve ash bucket support roller 10 is fixedly arranged on underframe 1.In the present embodiment, the first fixture is cold ash bucket tread ring 7, second fixture is sieve ash bucket tread ring 9.
Further, the inwall of cold ash bucket 2 is also installed with one and crushes device and for crushing the ball mill device of impurity in aluminium ash for the club crushing the hot aluminium ash entered in described cold ash bucket 2.Club crush device comprise some orthoscopic flow guide bar 29(as shown in Figure 3) and at least one inwall being arranged at cold ash bucket 2 on club 28(as shown in Figure 3), some orthoscopic flow guide bars 29 are fixed on the inwall of cold ash bucket 2.
In the present invention, the design of device is crushed by club, make the cold ash bucket of described screening type that the own wt of club and the rotation of bucket main body can be utilized to be crushed by bulk heat ash, enable to strengthen area of dissipation, thus accelerate radiating rate, improve disposal ability, simultaneously because heat ash is loose by evenly crushing, pressure, the temperature of 50 DEG C less than-60 DEG C can be cooled fast at the end of cold ash bucket, be conducive to next step screening, carrying out smoothly of pack.
In addition, as shown in Fig. 1 ~ 2, described ball mill device comprises the steel ball 26 in a ball milling room 27 and some inner chambers being positioned over ball milling room 27.One end of ball milling room 27 is provided with some ash inlets, and the other end of ball milling room 27 is provided with some ash holes.Described ash inlet and described ash hole are of a size of 100mm × 150mm.
In the present invention, by the design of ball mill device, the block aluminium ash crushing device crushing through club is made to enter in ball milling room through ash inlet, impurity in aluminium ash crushes and powders by steel ball, and aluminium ash is because toughness is large, material is soft can't be crushed, but become spherical from exporting out, carry out next step screening, now the purity of aluminium improves greatly.
Wherein, described cold ash bucket 2 and a sprocket chain strip transmission mechanism be fixedly arranged on described underframe 1 are in transmission connection, and sprocket chain strip transmission mechanism is connected with a cycloidal planetary gear speed reducer, avoids the drawback of gear drive biting teeth, reduces noise, and reliable operation.Sieve ash bucket 3 and an electromagnetic speed regulating device 21 be fixedly arranged on underframe 1 are in transmission connection, and can look the rotating speed that actual conditions regulate sieve ash bucket main body 6, reach optimally sized effect.
In addition, sieve ash bucket main body 6 and be provided with the grey hole of some sieves.The outer wall of sieve ash bucket main body 6 is connected with a steel mesh, for screening the cinder of more than 60 orders.Wherein, the length of steel mesh is 2.5m.In the present embodiment by the grey hole of sieve and the design of steel mesh, achieve and the two-stage of aluminium ash screened, thus make cinder and fine ash from.Wherein, thin ash is directly deposited in lower grey body 19 corresponding to steel mesh, and cinder is left to receipts ash mouth corresponding to sieve ash bucket tail end in the lower grey body 19 that sedimentation road is corresponding.The cinder obtained can join in rotary furnace as cooling agent again, and circulation and stress process like this, can drop to the aluminum content in aluminium ash minimum, reaches the best metallic aluminium rate of recovery.
In addition, as shown in Figure 1, a vapour hood 11 is sheathed in cold ash bucket main body 5, and affixed with underframe 1.Vapour hood 11 is provided with jet chimney 12 and a cold ash bucket access door 17.After one, dust shield 13 is sheathed in sieve ash bucket main body 6, and affixed with underframe 1.Rear dust shield 13 is provided with cleaning shaft 14 and a sieve ash bucket access door 18.Vapour hood 11 and rear dust shield 13 all adopt totally-enclosed steel construction.In the present embodiment, vapour hood 11 and rear dust shield 13 all adopt totally-enclosed steel construction, make at process Water spray on a large amount of steam of producing, avoid the unfavorable factors such as water vapour fills the air, be conducive to the concentrated discharge of dust simultaneously.The design of cold ash bucket access door 17 and sieve ash bucket access door 18, facilitates the maintenance of cold ash bucket 2 and sieve ash bucket 3 simultaneously.
Wherein, the afterbody sieving ash bucket 3 is provided with the grey mouth 20 of at least one receipts.The bottom of sieve ash bucket 3 is provided with some lower grey bodies 19 corresponding with the grey mouth 20 of receipts and steel mesh.Some lower grey bodies 19 are affixed with underframe 1.Such scheme receives the version of grey mouth 20 and lower grey body 19 by adopting, make cinder and thin ash be convenient to be separated and carry out circulation and stress, improves the operating efficiency that the rate of recovery of aluminium ash and aluminium ash reclaim.
Wherein, dust shield 15 before being provided with above the ash inlet of cold ash bucket 2.The ash inlet of cold ash bucket 2 is provided with a dodge gate 23(as shown in Figure 3), after making to add material, dodge gate is directly closed, reduce the excessive of dust.Front dust shield 15 is provided with a dust collecting duct 16.
Further, the cold ash bucket of described screening type also comprises a spray header 24(as shown in Figure 2).One end of spray header is communicated with cold ash bucket 2.The basic pond 4 that the other end and of spray header is located in underframe 1 is communicated with.At least one water pump 25(is connected with as shown in Figure 2) between the two ends of spray header.
Wherein, the material in basic pond 4 is reinforcing bar water-setting soil, and the inwall in basic pond 4 is provided with a watertight composition, avoids the seepage of water during the wall cracking in basic pond 4.
Although the foregoing describe the specific embodiment of the present invention, it will be understood by those of skill in the art that these only illustrate, protection scope of the present invention is defined by the appended claims.Those skilled in the art, under the prerequisite not deviating from principle of the present invention and essence, can make various changes or modifications to these embodiments, but these change and amendment all falls into protection scope of the present invention.