CN103318766B - Electric guide plate and torque protection device thereof - Google Patents
Electric guide plate and torque protection device thereof Download PDFInfo
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- CN103318766B CN103318766B CN201210359266.6A CN201210359266A CN103318766B CN 103318766 B CN103318766 B CN 103318766B CN 201210359266 A CN201210359266 A CN 201210359266A CN 103318766 B CN103318766 B CN 103318766B
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- backing plate
- pivoted housing
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Abstract
The invention discloses a torque protection device of an electric guide plate. The torque protection device comprises a rotating sleeve, an inner backing plate, an outer backing plate, a pressing plate, a bull gear, friction plates and spring parts. The rotating sleeve is connected with a transmission shaft, and is used for transmission; the inner backing plate and the pressing plate are connected to the rotating sleeve, and rotate with the rotating sleeve; the outer backing plate is connected to the bull gear, and rotates with the bull gear; the friction plates are arranged among all the fitting surfaces of the rotating sleeve, the inner backing plate, the outer backing plate, the pressing plate and the bull gear, so that torque transmission is performed among the fitting surfaces by frictional force. The spring pats are used for pressing the bull gear, the inner backing plate, the pressing plate, and the outer backing plate against the rotating sleeve firmly, and the spring parts are locked on the rotating sleeve. When the torque protection device of the electric guide plate is subjected to external impact force, and the impact force exceeds a friction torque threshold of the friction plates, the fitting surfaces will slide relatively to release the impact force. An internal friction fitting position is employed to release overloaded impact force, so that a problem of conventional electric guide is solved, wherein the problem is that parts are damaged because of hard transmission performed directly through a gear mechanism.
Description
Technical field
The present invention relates to container handling crane field, particularly relate to a kind of electric guide plate mechanism for suspender and torque limiter thereof.
Background technology
An emphasis in electric lifting tool and be the parts of difficult point be guide agency, the reliability of guide plate parts directly has influence on overall operation efficiency, reliability, traditional hydraulic guide-plate mechanism can discharge overload application force by the overflow protection of hydraulic valve because of it, realize the protection to system element, but electric product does not possess this function because of drg, intense impact in operation easily causes guide plate deceleration box inner member and driver element to damage, for this reason, need a kind of torque limiter of electric guide plate mechanism, by this device release impulsive force, thus protect whole guide agency.
Summary of the invention
The present invention is intended to the electric guide plate mechanism proposing a kind of electric guide plate mechanism torque limiter and use this device.
According to one embodiment of the invention, propose a kind of electric guide plate torque limiter, comprise pivoted housing, interior backing plate, outer backing plate, pressing plate, big gear wheel, friction lining and spring installation.Pivoted housing and transmission shaft connection for transmission, interior backing plate and pressing plate are connected to pivoted housing and rotate with pivoted housing, outer backing plate is connected to big gear wheel and with bull gear drive, between each fitting surface of pivoted housing, interior backing plate, outer backing plate, pressing plate, big gear wheel, be provided with friction lining, friction lining makes between each fitting surface by friction force transmitting torque.Big gear wheel, interior backing plate, pressing plate, outer backing plate are pressed on pivoted housing by spring installation, and spring installation is locked on pivoted housing.When electric guide plate torque limiter is subject to external shock power, if impulsive force exceeds the friction torque threshold value of friction lining, each fitting surface relative sliding is to discharge impulsive force.
In one embodiment, pivoted housing has endoporus, and install flat key in endoporus, pivoted housing is by flat key and transmission shaft connection for transmission.The outside of pivoted housing has groove, and interior backing plate and pressing plate have boss, and the boss on interior backing plate and pressing plate and the groove fit on pivoted housing, interior backing plate and pressing plate rotate with pivoted housing.
In one embodiment, big gear wheel has endoporus, and endoporus has groove, and outer backing plate has boss, and the groove fit on the boss on outer backing plate and big gear wheel endoporus, outer backing plate is with bull gear drive.
In one embodiment, the fitting surface outside between backing plate and pressing plate is provided with the first friction lining, and the fitting surface between big gear wheel and pivoted housing is provided with the second friction lining, and the first friction lining and the second friction lining are with friction force transmitting torque.
In one embodiment, spring installation is disk spring, and big gear wheel, interior backing plate, pressing plate, outer backing plate are pressed on pivoted housing by disk spring; Circular nut is fixed on pivoted housing, and big gear wheel, interior backing plate, pressing plate, outer backing plate and pivoted housing lock near disk spring by circular nut.If friction lining weares and teares in slip, the deformation of disk spring compensates friction torque.
According to one embodiment of the invention, a kind of electric guide plate mechanism is proposed, comprise drive motor, gear case and guide plate structure, drive motor connects guide plate structure by gear case, drive motor rotates and drives guide plate structure to swing up and down, gear case comprises gear wheel shaft, finishing bevel gear cuter, miniature gears and electric guide plate torque limiter, drive motor is connected to finishing bevel gear cuter and is with dynamic bevel gear to rotate, finishing bevel gear cuter is connected to miniature gears by gear wheel shaft, miniature gears engages with the tooth of electric guide plate torque limiter, and electric guide plate torque limiter is connected to guide plate structure; Electric guide plate torque limiter, comprising: pivoted housing, interior backing plate, outer backing plate, pressing plate, big gear wheel, friction lining and spring installation; Pivoted housing and transmission shaft connection for transmission, interior backing plate and pressing plate are connected to pivoted housing and rotate with pivoted housing, outer backing plate is connected to big gear wheel and with bull gear drive, between each fitting surface of pivoted housing, interior backing plate, outer backing plate, pressing plate, big gear wheel, be provided with friction lining, friction lining makes between each fitting surface by friction force transmitting torque; Big gear wheel, interior backing plate, pressing plate, outer backing plate are pressed on pivoted housing by spring installation, and spring installation is locked on pivoted housing; When electric guide plate torque limiter is subject to external shock power, if impulsive force exceeds the friction torque threshold value of friction lining, each fitting surface relative sliding is to discharge impulsive force.
In one embodiment, pivoted housing has endoporus, and install flat key in endoporus, pivoted housing is by flat key and transmission shaft connection for transmission; The outside of pivoted housing has groove, and interior backing plate and pressing plate have boss, the boss on interior backing plate and pressing plate and the groove fit on pivoted housing, and interior backing plate and pressing plate rotate with pivoted housing; Big gear wheel has endoporus, and endoporus has groove, and outer backing plate has boss, and the groove fit on the boss on outer backing plate and big gear wheel endoporus, outer backing plate is with bull gear drive.
In one embodiment, the fitting surface outside between backing plate and pressing plate is provided with the first friction lining; Fitting surface between big gear wheel and pivoted housing is provided with the second friction lining; First friction lining and the second friction lining are with friction force transmitting torque.
In one embodiment, spring installation is disk spring, and big gear wheel, interior backing plate, pressing plate, outer backing plate are pressed on pivoted housing by disk spring; Circular nut is fixed on pivoted housing, and big gear wheel, interior backing plate, pressing plate, outer backing plate and pivoted housing lock near disk spring by circular nut; If friction lining weares and teares in slip, the deformation of disk spring compensates friction torque.
Electric guide plate mechanism torque limiter of the present invention and use the electric guide plate mechanism of this device can adopt the impulsive force of inner frictional fit position release overload in container spreader operation process; solve traditional electric guide plate directly caused by the hard transmission of gear mechanism and cause the shortcoming such as gear premature breakdown, drive shafts fracture, driving reductor internal damage, drg damage; and oad is unified, ensure that the commonality with conventional confguration.
Accompanying drawing explanation
The above and other feature of the present invention, character and advantage are by more obvious by what become below in conjunction with the description of drawings and Examples, and Reference numeral identical in the accompanying drawings represents identical feature all the time, wherein:
Fig. 1 discloses the assembly drawing of the electric guide plate mechanism according to one embodiment of the invention.
Fig. 2 discloses the A-A direction view in the embodiment shown in Fig. 1.
Fig. 3 a and Fig. 3 b discloses the constructional drawing of the electric guide plate torque limiter according to one embodiment of the invention.
Detailed description of the invention
Shown in figure 1, Fig. 1 discloses the assembly drawing of the electric guide plate mechanism according to one embodiment of the invention.This kind of electric guide plate mechanism 100 comprises drive motor 101, gear case 102 and guide plate structure 103, drive motor 101 connects guide plate structure 103 by gear case 102, drive motor 101 rotates and drives guide plate structure 103 to swing up and down, and such as does the swing of upper and lower 180 °.
Shown in figure 2, Fig. 2 discloses the A-A direction view in the embodiment shown in Fig. 1.Gear case 102 comprises gear wheel shaft 104, finishing bevel gear cuter 105, miniature gears 106 and electric guide plate torque limiter 107.Drive motor 101 is connected to finishing bevel gear cuter 105 and is with dynamic bevel gear 105 to rotate; finishing bevel gear cuter 105 is connected to miniature gears 106 by gear wheel shaft 104; miniature gears 106 engages with the tooth of electric guide plate torque limiter 107; say more accurately, miniature gears 106 engages with the big gear wheel 171 in electric guide plate torque limiter 107.Electric guide plate torque limiter 107 is connected to guide plate structure 103.
Shown in figure 3a and Fig. 3 b, Fig. 3 a and Fig. 3 b discloses the constructional drawing of the electric guide plate torque limiter according to one embodiment of the invention.This electric guide plate torque limiter 107 comprises: pivoted housing 174, interior backing plate 177, outer backing plate 176, pressing plate 178, big gear wheel 171, friction lining and spring installation 173.
Pivoted housing 174 and transmission shaft connection for transmission, transmission shaft is connected to guide plate structure 103.In one embodiment, pivoted housing 174 has endoporus, and install flat key in endoporus, pivoted housing is by flat key and transmission shaft connection for transmission.Interior backing plate 177 and pressing plate 178 are connected to pivoted housing 174 and rotate with pivoted housing 174.In one embodiment, the outside of pivoted housing 174 has groove, and interior backing plate 177 and pressing plate 178 have boss, and the boss on interior backing plate 177 and pressing plate 178 and the groove fit on pivoted housing 174, interior backing plate 177 and pressing plate 178 rotate with pivoted housing 174.Outer backing plate 176 is connected to big gear wheel 171 and rotates with big gear wheel 171.In one embodiment, big gear wheel 171 has endoporus, and endoporus has groove, and outer backing plate 176 has boss, and the groove fit on the boss on outer backing plate 176 and big gear wheel 171 endoporus, outer backing plate 176 rotates with big gear wheel 171.Between each fitting surface of pivoted housing 174, interior backing plate 177, outer backing plate 176, pressing plate 178, big gear wheel 171, be provided with friction lining, friction lining makes between each fitting surface by friction force transmitting torque.In one embodiment, all friction lining is installed once between each fitting surface: between outer backing plate and pressing plate, between outer backing plate and interior backing plate, between interior backing plate and big gear wheel and between big gear wheel and pivoted housing.In the embodiment shown in Fig. 3 a and Fig. 3 b, the fitting surface outside between backing plate 176 and pressing plate 178 is provided with the first friction lining 172.Fitting surface between big gear wheel 171 and pivoted housing 174 is provided with the second friction lining 179.First friction lining 172 and the second friction lining 179 are with friction force transmitting torque.Big gear wheel 171, interior backing plate 177, pressing plate 178, outer backing plate 176 are pressed on pivoted housing 174 by spring installation 173, and spring installation 173 is locked on pivoted housing 174.In one embodiment, spring installation 173 is disk springs, and big gear wheel 171, interior backing plate 177, pressing plate 178, outer backing plate 176 are pressed on pivoted housing 174 by disk spring.Circular nut 175 is fixed on pivoted housing 174, and big gear wheel 171, interior backing plate 177, pressing plate 178, outer backing plate 176 and pivoted housing 174 lock near disk spring 173 by circular nut 175.When electric guide plate torque limiter 107 is subject to external shock power, if impulsive force exceeds the friction torque threshold value of friction lining, each fitting surface relative sliding is to discharge impulsive force.If friction lining weares and teares in slip, the deformation of disk spring 173 compensates friction torque.
In conjunction with reference to figure 1, Fig. 2, Fig. 3 a and Fig. 3 b.When carrying out casing working in container operation; clash into freight container in operation bottom guide plate structure 103; the impact of bottom passes through guide plate structure 103 back transfer on a series of parts such as electric guide plate torque limiter 107, gear wheel shaft 104, finishing bevel gear cuter 105, miniature gears 106, drive motor 101; as not having the release action of electric guide plate torque limiter 107, the impulsive force in operation can cause the parts such as gear wheel shaft 104, finishing bevel gear cuter 105, miniature gears 106, drive motor 101 to bear very large impact load and premature breakdown.
This electric guide plate torque limiter 107 comprises: big gear wheel 171, first friction lining 172, disk spring 173, pivoted housing 174, circular nut 175, outer backing plate 176, interior backing plate 177, pressing plate 178, second friction lining 179.Pivoted housing 174 carries out connection for transmission by the flat key installed in endoporus and transmission shaft, pivoted housing 174 and interior backing plate 177, pressing plate 178 is matched by the boss of the groove on pivoted housing cylindrical and backing plate 177 and pressing plate 178 outside and synchronously rotates, big gear wheel 171 and outer backing plate 176 are matched by the boss of the groove on big gear wheel 171 endoporus and outer backing plate 176 outside and synchronously rotate, in big gear wheel 171, pivoted housing 174, interior backing plate 177, pressing plate 178, first friction lining 172 and the second friction lining 179 is installed between outer backing plate 176, by the friction force transmitting torque between each fitting surface of friction lining.During installation; coordinated with pivoted housing 174 by circular nut 175, disk spring 173; series parts is locked; ensure that friction moment meets design needs by the mounting torque controlling circular nut 175; when acting on after the extraneous impact bottom guide plate structure 103 exceedes certain value, back transfer moment exceedes the initial installation friction torque of electric guide plate torque limiter 107, thus slides at friction face place; impulsive force is discharged, thus ensures that systematic part is from large impact effect.After friction lining weares and teares in slip, the deflection of disk spring 173 can compensate the moment of torsion in certain limit, thus extends adjustment cycle.
Electric guide plate mechanism torque limiter of the present invention and use the electric guide plate mechanism of this device can adopt the impulsive force of inner frictional fit position release overload in container spreader operation process; solve traditional electric guide plate directly caused by the hard transmission of gear mechanism and cause the shortcoming such as gear premature breakdown, drive shafts fracture, driving reductor internal damage, drg damage; and oad is unified, ensure that the commonality with conventional confguration.
Above-described embodiment is available to be familiar with person in the art to realize or to use of the present invention; those skilled in the art can make various modifications or change to above-described embodiment and not depart from invention thought of the present invention; thus protection scope of the present invention not limit by above-described embodiment, and should be the maximum range meeting the inventive features that claims are mentioned.
Claims (10)
1. an electric guide plate torque limiter, is characterized in that, comprising: pivoted housing, interior backing plate, outer backing plate, pressing plate, big gear wheel, friction lining and spring installation;
Pivoted housing and transmission shaft connection for transmission, interior backing plate and pressing plate are connected to pivoted housing and rotate with pivoted housing, outer backing plate is connected to big gear wheel and with bull gear drive, between each fitting surface of pivoted housing, interior backing plate, outer backing plate, pressing plate, big gear wheel, be provided with friction lining, friction lining makes between each fitting surface by friction force transmitting torque;
Big gear wheel, interior backing plate, pressing plate, outer backing plate are pressed on pivoted housing by spring installation, and spring installation is locked on pivoted housing;
When electric guide plate torque limiter is subject to external shock power, if impulsive force exceeds the friction torque threshold value of friction lining, each fitting surface relative sliding is to discharge impulsive force.
2. electric guide plate torque limiter as claimed in claim 1, is characterized in that,
Pivoted housing has endoporus, and install flat key in endoporus, pivoted housing is by flat key and transmission shaft connection for transmission;
The outside of pivoted housing has groove, and interior backing plate and pressing plate have boss, and the boss on interior backing plate and pressing plate and the groove fit on pivoted housing, interior backing plate and pressing plate rotate with pivoted housing.
3. electric guide plate torque limiter as claimed in claim 1, is characterized in that,
Big gear wheel has endoporus, and endoporus has groove, and outer backing plate has boss, and the groove fit on the boss on outer backing plate and big gear wheel endoporus, outer backing plate is with bull gear drive.
4. electric guide plate torque limiter as claimed in claim 1, is characterized in that,
Fitting surface outside between backing plate and pressing plate is provided with the first friction lining;
Fitting surface between big gear wheel and pivoted housing is provided with the second friction lining;
First friction lining and the second friction lining are with friction force transmitting torque.
5. electric guide plate torque limiter as claimed in claim 1, is characterized in that,
Described spring installation is disk spring, and big gear wheel, interior backing plate, pressing plate, outer backing plate are pressed on pivoted housing by disk spring;
Circular nut is fixed on pivoted housing, and big gear wheel, interior backing plate, pressing plate, outer backing plate and pivoted housing lock near disk spring by circular nut.
6. electric guide plate torque limiter as claimed in claim 5, is characterized in that,
If friction lining weares and teares in slip, the deformation of disk spring compensates friction torque.
7. an electric guide plate mechanism, comprise drive motor, gear case and guide plate structure, drive motor connects guide plate structure by gear case, and drive motor rotates and drives guide plate structure to swing up and down, and it is characterized in that,
Gear case comprises gear wheel shaft, finishing bevel gear cuter, miniature gears and electric guide plate torque limiter, drive motor is connected to finishing bevel gear cuter and is with dynamic bevel gear to rotate, finishing bevel gear cuter is connected to miniature gears by gear wheel shaft, miniature gears engages with the tooth of electric guide plate torque limiter, and electric guide plate torque limiter is connected to guide plate structure;
Described electric guide plate torque limiter, comprising: pivoted housing, interior backing plate, outer backing plate, pressing plate, big gear wheel, friction lining and spring installation; Pivoted housing and transmission shaft connection for transmission, interior backing plate and pressing plate are connected to pivoted housing and rotate with pivoted housing, outer backing plate is connected to big gear wheel and with bull gear drive, between each fitting surface of pivoted housing, interior backing plate, outer backing plate, pressing plate, big gear wheel, be provided with friction lining, friction lining makes between each fitting surface by friction force transmitting torque; Big gear wheel, interior backing plate, pressing plate, outer backing plate are pressed on pivoted housing by spring installation, and spring installation is locked on pivoted housing; When electric guide plate torque limiter is subject to external shock power, if impulsive force exceeds the friction torque threshold value of friction lining, each fitting surface relative sliding is to discharge impulsive force.
8. the electric guide plate mechanism as shown in claim 7, is characterized in that, described pivoted housing has endoporus, and install flat key in endoporus, pivoted housing is by flat key and transmission shaft connection for transmission; The outside of pivoted housing has groove, and interior backing plate and pressing plate have boss, the boss on interior backing plate and pressing plate and the groove fit on pivoted housing, and interior backing plate and pressing plate rotate with pivoted housing;
Described big gear wheel has endoporus, and endoporus has groove, and outer backing plate has boss, and the groove fit on the boss on outer backing plate and big gear wheel endoporus, outer backing plate is with bull gear drive.
9. the electric guide plate mechanism as shown in claim 7, is characterized in that, the fitting surface outside between backing plate and pressing plate is provided with the first friction lining; Fitting surface between big gear wheel and pivoted housing is provided with the second friction lining; First friction lining and the second friction lining are with friction force transmitting torque.
10. the electric guide plate mechanism as shown in claim 7, is characterized in that, described spring installation is disk spring, and big gear wheel, interior backing plate, pressing plate, outer backing plate are pressed on pivoted housing by disk spring; Circular nut is fixed on pivoted housing, and big gear wheel, interior backing plate, pressing plate, outer backing plate and pivoted housing lock near disk spring by circular nut; If friction lining weares and teares in slip, the deformation of disk spring compensates friction torque.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210359266.6A CN103318766B (en) | 2012-09-24 | 2012-09-24 | Electric guide plate and torque protection device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210359266.6A CN103318766B (en) | 2012-09-24 | 2012-09-24 | Electric guide plate and torque protection device thereof |
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| CN103318766A CN103318766A (en) | 2013-09-25 |
| CN103318766B true CN103318766B (en) | 2015-01-21 |
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| CN201210359266.6A Active CN103318766B (en) | 2012-09-24 | 2012-09-24 | Electric guide plate and torque protection device thereof |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107184229B (en) * | 2017-06-28 | 2020-07-31 | 南京普爱医疗设备股份有限公司 | 360-degree rotary scanning motion protection device of low-dose X-ray machine |
| CN110345221B (en) * | 2019-06-27 | 2020-12-22 | 三一海洋重工有限公司 | Electric guide plate mechanism and lifting appliance |
| CN116145759B (en) * | 2022-09-09 | 2024-05-28 | 太原重工股份有限公司 | Air bag moment limiter of pushing mechanism of excavator and pushing mechanism of excavator |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0279144A3 (en) * | 1986-12-23 | 1989-12-13 | Mannesmann Aktiengesellschaft | Safety brake |
| CN201537186U (en) * | 2009-10-13 | 2010-08-04 | 商尼制轮实业股份有限公司 | Wheel set capable of being adjusted and buffered |
| CN101927948A (en) * | 2009-06-25 | 2010-12-29 | 上海振华重工(集团)股份有限公司 | Driving device and driving mechanism of guide plate of moving double-box electric lifting appliance of container |
| CN102104175A (en) * | 2009-12-17 | 2011-06-22 | 三星Sdi株式会社 | Lead plate and protection circuit module having the same |
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2012
- 2012-09-24 CN CN201210359266.6A patent/CN103318766B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0279144A3 (en) * | 1986-12-23 | 1989-12-13 | Mannesmann Aktiengesellschaft | Safety brake |
| CN101927948A (en) * | 2009-06-25 | 2010-12-29 | 上海振华重工(集团)股份有限公司 | Driving device and driving mechanism of guide plate of moving double-box electric lifting appliance of container |
| CN201537186U (en) * | 2009-10-13 | 2010-08-04 | 商尼制轮实业股份有限公司 | Wheel set capable of being adjusted and buffered |
| CN102104175A (en) * | 2009-12-17 | 2011-06-22 | 三星Sdi株式会社 | Lead plate and protection circuit module having the same |
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| CN103318766A (en) | 2013-09-25 |
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