Be used for one-step method and make the mixing particle system that wood is moulded particle
Technical field
The invention belongs to a kind of fabrication of new materials equipment, be specifically related to a kind of for the wooden mixing particle system of moulding particle of one-step method making.
Background technology
At present, existing wood-plastic products manufacturing process comprises following flow process:
(1) wood powder is independent dry; (2) dried wood powder and plastics mix in mixer; (3) compound is dropped into the screw extruder extruding pelletization; (4) wood is moulded particle and joined extruder or injection machine processing end article.
The used equipment of above-mentioned wood-plastic products fabrication processing has: drying machine, mixer, extruding granulator (or other granulation machines), wood-plastic products extrusion shaping machine etc.; each equipment is only finished an operation; realize automatic flow, just each equipment connection need to be got up, and be not easy to realize; and floor space is large; equipment investment is high, and energy consumption is also high, and plastic warp is crossed melting process twice; easily cause degraded, affect the performance of final products.
Summary of the invention
The purpose of this invention is to provide a kind of wood powder is dry, wood and mould the device systems that mixings, three workshop sections of granulation were finished in a step, can be used for one-step method automated production making wood and mould particle.
For achieving the above object, the present invention has adopted following technical scheme:
A kind ofly make the mixing particle system that wood is moulded particle for one-step method, it is characterized in that, this system comprises high-speed mixer and cooling and mixing Material disintegrator, and described high-speed mixer is connected operated pneumatic valve with the cooling and mixing Material disintegrator and is connected with pipeline;
Described high-speed mixer comprises the pot body of the tubbiness of vertical band interlayer, the described pot nside of stating high-speed mixer is equipped with the first vertical main shaft, described the first main shaft upper end is equipped with the first agitating device, described the first main shaft lower end connects 4 utmost point asynchronous motors by belt pulley, and described 4 utmost point asynchronous motors drive the first agitating device High Rotation Speed of the first main shaft upper end; The bottom of pot body of described high-speed mixer is provided with the gas hole of several perforations, and described gas hole will be blown into pot body from the compressed air of external world access, thereby the steam of evaporation is taken away when wood powder is dry;
Described cooling and mixing Material disintegrator comprises the tubbiness pot body of vertical band interlayer, the pot nside of described cooling and mixing Material disintegrator is equipped with at least one cutting knife, and the motor of the pot external body of described cutting knife by being installed in the cooling and mixing Material disintegrator directly drives and carries out High Rotation Speed; The pot nside of described cooling and mixing Material disintegrator also is equipped with the second vertical main shaft, and described the second main shaft is equipped with the second agitating device, thereby described the second agitating device is moulded compound with the wood of semi-molten and finished the particle process near constantly delivering to cutting knife.
As optimization, on the pot body of described high-speed mixer temperature-sensing element is housed also, be used for monitoring the temperature of pot nside material.
As optimization, thermostable heat-conductive oil is equipped with in the pot interlayer body the inside of described high-speed mixer, and the resistance heated circle is equipped with in described interlayer outside, and described conduction oil and resistance heated circle are used for the heating kettle body.
As optimization, logical cooling water in the pot interlayer body of described cooling and mixing Material disintegrator, the semi-molten wood that is used for cooling off from described high-speed mixer discharge is moulded compound.
As optimization, described the first agitating device and the second agitating device are the paddle of pulpous state structure, and the quantity of described paddle is three layers or four layers.
As optimization, described cutting knife is flat cutter shape, and described cutting knife is that horizontal direction is installed at the pot nside of cooling and mixing Material disintegrator.
As optimization, described cooling and mixing Material disintegrator also comprises discharge gate, and screen cloth is equipped with at described discharge gate place, is used for screening the wood that reaches qualified particle diameter and moulds hybrid particles.
The invention advantage:
Mixing particle system of moulding particle for one-step method making wood of the present invention moulds an equipment of method use with traditional wood and compares, and has following advantage:
1. dry, the wood of wood powder is moulded mixing, granulation one step of three segment process and is finished, and easily is automated;
2. equipment investment is few, floor space is little, and cost of investment is low;
3. energy savings;
4. plastics are the semi-molten state in granulation process, can not produce excessive degradation.
Description of drawings
Fig. 1 is the structural representation of system of the present invention;
Fig. 2 utilizes system of the present invention one-step method to make the process flow diagram that wood is moulded particle.
Wherein: 1, the pot body of high-speed mixer, 2, the interlayer of high-speed mixer pot body, 3, the first main shaft, 4, the first agitating device, 5,4 utmost point asynchronous motors, 6, gas hole, 7, the pot body of cooling and mixing Material disintegrator, 8, cutting knife, 9, motor, the 10, second main shaft, 11, the second agitating device, 12, resistance heated circle, 13, the interlayer of cooling and mixing Material disintegrator pot body, 14, the discharge gate of cooling and mixing Material disintegrator, 15, screen cloth, 16, the discharge valve of high-speed mixer, 17, the drainage line of high-speed mixer, 18, the exhaust outlet of high-speed mixer.
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment technical scheme of the present invention is further described.
Consult Fig. 1:
A kind ofly make the mixing particle system that wood is moulded particle for one-step method, this system comprises high-speed mixer and cooling and mixing Material disintegrator, and described high-speed mixer is connected operated pneumatic valve 16 with the cooling and mixing Material disintegrator is connected connection with pipeline;
Described high-speed mixer comprises the pot body 1 of the tubbiness of vertical band interlayer 2, the first vertical main shaft 3 is equipped with in described pot body 1 inside of stating high-speed mixer, described the first main shaft 3 upper ends are equipped with the first agitating device 4, described the first main shaft 3 lower ends connect 4 utmost point asynchronous motors 5 by belt pulley, and described 4 utmost point asynchronous motors 5 drive the first agitating device 4 High Rotation Speeds of the first main shaft 3 upper ends; Pot body 1 bottom of described high-speed mixer is provided with the gas hole 6 of several perforations, and described gas hole 6 will be blown into pot body 1 from the compressed air of external world's access, thereby the steam of evaporation is taken away when wood powder is dry;
Described cooling and mixing Material disintegrator comprises the tubbiness pot body 7 of vertical band interlayer, at least one cutting knife 8 is equipped with in pot body 7 inside of described cooling and mixing Material disintegrator, and the motor 9 of pot body 7 outsides of described cutting knife 8 by being installed in the cooling and mixing Material disintegrator directly drives and carries out High Rotation Speed; The second vertical main shaft 10 also is equipped with in pot body 7 inside of described cooling and mixing Material disintegrator, described the second main shaft 10 is equipped with the second agitating device 11, thereby described the second agitating device 11 is moulded compound with the wood of semi-molten and finished the particle processes near constantly delivering to cutting knife 8.
On the pot body 1 of described high-speed mixer temperature-sensing element is housed also, is used for monitoring the temperature of pot nside material.
Thermostable heat-conductive oil is equipped with in pot interlayer body 2 the insides of described high-speed mixer, and resistance heated circle 12 is equipped with in described interlayer outside, and described conduction oil and resistance heated circle 12 are used for heating kettle body 1.
The pot interlayer body 13 interior logical cooling waters of described cooling and mixing Material disintegrator, the semi-molten wood that is used for cooling off from described high-speed mixer discharge is moulded compound.
Described the first agitating device 4 and the second agitating device 11 are the paddle of pulpous state structure, and the quantity of described paddle is three layers or four layers.
Described cutting knife 8 is flat cutter shape, and described cutting knife is that horizontal direction is installed at the pot nside of cooling and mixing Material disintegrator.A cutting knife 8 is housed in the present embodiment.
Described cooling and mixing Material disintegrator also comprises discharge gate 14, and screen cloth 15 is equipped with at described discharge gate 14 places, and screen cloth 15 is used for screening the wood that reaches qualified particle diameter and moulds hybrid particles.
It is to be noted; the above person only is in order to explain the present invention's preferred embodiment; be not that attempt is done any formal restriction to the present invention according to this; be with; all have in lower any modification or change of doing relevant the present invention of identical invention spirit, all must be included in the category that the invention is intended to protection.