CN103316967A - Tab shaping mechanism - Google Patents
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- CN103316967A CN103316967A CN2013102506827A CN201310250682A CN103316967A CN 103316967 A CN103316967 A CN 103316967A CN 2013102506827 A CN2013102506827 A CN 2013102506827A CN 201310250682 A CN201310250682 A CN 201310250682A CN 103316967 A CN103316967 A CN 103316967A
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Abstract
本发明公开了一种极耳整形机构,涉及蓄电池生产设备,现有整形机构的组件繁多,本发明的整形机构包括第一整形架、第二整形架以及驱动第一整形架和第二整形架对极耳整形的驱动部件,第一整形架包括第一滑块和设置在第一滑块上的第一整形条,第二整形架包括第二滑块和设置在第二滑块上的第二整形条,第一整形条和第二整形条相互间隔设置,极耳整形机构还包括固定框架,固定框架上设有并排的光轴分别穿接第一滑块和第二滑块,第一滑块和第二滑块沿光轴移动时,第一整形条和第二整形条相对动作,驱动部件包括滚轮、驱动滚轮升降的驱动件以及设置在光轴上的复位件,第一滑块和第二滑块的顶面设有与滚轮相抵靠的斜坡,斜坡的下方设有凹陷。
The invention discloses a pole ear shaping mechanism, which relates to storage battery production equipment. The existing shaping mechanism has many components. The shaping mechanism of the present invention includes a first shaping frame, a second shaping frame and driving the first shaping frame and the second shaping frame For the driving part for shaping the lug, the first shaping frame includes a first slider and a first shaping bar arranged on the first slider, and the second shaping frame includes a second slider and a first shaping bar arranged on the second slider. Two shaping bars, the first shaping bar and the second shaping bar are arranged at intervals, the tab shaping mechanism also includes a fixed frame, and the fixed frame is provided with side-by-side optical axes respectively passing through the first slider and the second slider, the first When the slider and the second slider move along the optical axis, the first shaping bar and the second shaping bar move relative to each other, and the driving parts include rollers, driving parts for driving the rollers up and down, and reset parts arranged on the optical axis. The first slider A slope against the roller is provided on the top surface of the second slide block, and a depression is provided below the slope.
Description
【技术领域】【Technical field】
本发明涉及一种蓄电池生产设备,尤其是一种用于对蓄电池生产过程中对极群进行整理的整形机构。The invention relates to storage battery production equipment, in particular to a shaping mechanism for arranging pole groups during storage battery production.
【背景技术】【Background technique】
在蓄电池的自动化生产中需要将正、负单体极群通过铸焊将各单体极群的极耳相连接。自动化包片机将包片的单体极群放入铸焊夹具中后将铸焊夹具夹紧,但是从物料转移装置转移到铸焊夹具的极群,其极板间的相互位置有偏差,因此需要将极群整理平齐。In the automatic production of storage batteries, it is necessary to connect the tabs of the positive and negative monomer pole groups by casting welding. The automatic wrapping machine puts the wrapped single electrode group into the casting and welding fixture and then clamps the casting and welding fixture, but the electrode group transferred from the material transfer device to the casting and welding fixture has deviations in the mutual positions of the plates. Therefore, it is necessary to align the polar groups.
传统的蓄电池生产工艺,在极耳校正与整形两个工序中,均由人工进行作业。此种人工作业方式存在一定的不足。首先是工作效率低,二是品质不稳定。其具体的作业流程如下:极耳入模工序,工人将配组好的极群插入的模盒后,手拿一校正板将极群压到位,然后将该校正板置入极群定好位置;极耳校正工序,再手拿另一校正板将极耳校正,最后用手将模盒的锁紧扳手锁紧;极耳整形工序,模盒锁紧后,工人手拿钳子将极群外侧的负极耳进行整形。由于操作步骤多,由一个工人来完成,所耗费的时间就很多。另外手工进行校正与整形,由于无法保证每一次动作的一致性,就会导致铸焊质量的差异性。In the traditional battery production process, the two processes of tab correction and shaping are all carried out manually. There are certain deficiencies in this kind of manual operation mode. The first is low work efficiency, and the second is unstable quality. The specific operation process is as follows: the lug inserting process, after the workers insert the assembled pole group into the mold box, hold a correction plate to press the pole group in place, and then put the correction plate into the pole group to fix the position; In the tab calibration process, another correction plate is used to correct the tabs, and finally the locking wrench of the mold box is locked by hand; in the tab shaping process, after the mold box is locked, the worker takes pliers to lock the outside of the pole group. The negative ear is reshaped. Because there are many operation steps, it takes a lot of time to complete it by one worker. In addition, manual correction and shaping can not guarantee the consistency of each action, which will lead to differences in casting and welding quality.
【发明内容】【Content of invention】
本发明解决的技术问题是提供一种极耳整形机构,结构简单,能实现自动化整形,通过一个驱动就能同时实现整体机构的提升以及整形两个过程,而且一次动作能对极群进行多次整形。The technical problem solved by the present invention is to provide a pole ear shaping mechanism, which has a simple structure and can realize automatic shaping. Two processes of lifting and shaping of the whole mechanism can be realized at the same time through one drive, and one action can perform multiple times on the pole group. plastic surgery.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种极耳整形机构,包括第一整形架、第二整形架以及驱动所述第一整形架和第二整形架对极耳整形的驱动部件,所述第一整形架包括第一滑块和设置在第一滑块上的第一整形条,所述第二整形架包括第二滑块和设置在第二滑块上的第二整形条,第一整形条和第二整形条相互间隔设置,所述极耳整形机构还包括固定框架,所述固定框架上设有并排的光轴分别穿接第一滑块和第二滑块,第一滑块和第二滑块沿着光轴移动时,第一整形条和第二整形条相对动作,所述驱动部件包括滚轮、驱动滚轮升降的驱动件以及设置在光轴上的复位件,第一滑块和第二滑块的顶面设有与滚轮相抵靠的斜坡,斜坡的下方设有凹陷。A lug shaping mechanism, comprising a first rectifying frame, a second rectifying frame and a driving part for driving the first rectifying frame and the second rectifying frame to shape the tab, and the first rectifying frame includes a first slider and a The first shaping bar arranged on the first slider, the second shaping frame includes a second slider and a second shaping bar arranged on the second slider, the first shaping bar and the second shaping bar are arranged at intervals , the lug shaping mechanism also includes a fixed frame, and the fixed frame is provided with side-by-side optical axes respectively passing through the first slider and the second slider, and the first slider and the second slider move along the optical axis At this time, the first shaping bar and the second shaping bar move relative to each other. The driving parts include rollers, driving parts for driving the rollers up and down, and reset parts arranged on the optical axis. The top surfaces of the first slider and the second slider are provided with There are slopes against the rollers, and depressions are arranged below the slopes.
进一步的,所述第一滑块的底面设置所述第一整形条,所述第二滑块的底面设置所述第二整形条。Further, the bottom surface of the first slider is provided with the first shaping bar, and the bottom surface of the second slider is provided with the second shaping bar.
进一步的,所述第一整形条上设有连接所述第一滑块的第一凹槽和避让第二滑块的第一避让槽,所述第二整形条上设有连接所述第二滑块的第二凹槽和避让第一滑块的第二避让槽。Further, the first shaping bar is provided with a first groove connecting the first slider and a first escape groove for avoiding the second sliding block, and the second shaping bar is provided with a groove connecting the second sliding block. The second groove of the slider and the second avoidance groove of the first slider.
进一步的,所述驱动件包括气缸,所述气缸上设有连接板,所述连接板下方设置所述滚轮。Further, the driving member includes a cylinder, a connecting plate is arranged on the cylinder, and the roller is arranged under the connecting plate.
进一步的,所述第一滑块和第二滑块之间设有固定板,所述固定板固定在连接板的底面,所述固定板的两侧设置所述滚轮,固定板两侧的滚轮分别对应第一滑块和第二滑块,第一滑块和第二滑块与滚轮相对的面上设置所述斜坡和凹陷。Further, a fixed plate is arranged between the first slider and the second slider, the fixed plate is fixed on the bottom surface of the connecting plate, the rollers are arranged on both sides of the fixed plate, and the rollers on both sides of the fixed plate Corresponding to the first slider and the second slider respectively, the slopes and depressions are provided on the surfaces of the first slider and the second slider opposite to the rollers.
进一步的,所述滚轮通过转动辊连接所述固定板。Further, the roller is connected to the fixed plate through a rotating roller.
进一步的,所述复位件为弹簧,第一滑块和第二滑块相对滚轮的另一侧面上设置所述弹簧。Further, the reset member is a spring, and the spring is provided on the other side of the first slider and the second slider opposite to the rollers.
进一步的,所述固定框架为方形框架,方形框架平行第一整形条和第二整形条的两面间设置所述光轴。Further, the fixed frame is a square frame, and the optical axis is set between two surfaces of the square frame parallel to the first shaping bar and the second shaping bar.
进一步的,所述固定框架通过导向杆连接所述连接板,并且所述连接板可沿着导向杆移动。Further, the fixed frame is connected to the connecting plate through a guide rod, and the connecting plate can move along the guide rod.
本发明的有益效果:Beneficial effects of the present invention:
本发明的整形机构,通过可升降的滚轮驱动两整形架上滑块相互动作,第一滑块和第二滑块上设有斜坡和凹陷,滚轮升降顶推第一滑块和第二滑块,滑块带动第一整形条和第二整形条夹紧极群中极耳的两侧,实现整形过程,同时斜坡下方的凹陷,使得滚轮下降过程中,由于复位件作用有个松开极耳的过程,滚轮再继续下降,可对极群进行二次整形,多次整形可达到更好的整形效果。The shaping mechanism of the present invention drives the sliders on the two shaping frames to interact with each other through the liftable rollers. The first slider and the second slider are provided with slopes and depressions, and the rollers lift and push the first slider and the second slider. , the slider drives the first shaping bar and the second shaping bar to clamp the two sides of the pole lug in the pole group to realize the shaping process, and at the same time, the depression under the slope makes the roller fall process, due to the function of the reset part, there is a loosening lug In the process, the roller continues to descend, and the pole group can be reshaped for the second time, and a better shaping effect can be achieved by multiple times of reshaping.
气缸上的连接板通过导向杆连接固定框架,连接板可沿着导向杆移动,因此仅需要一个气缸,就能实现机构整体的升降以及对极耳的整形,简化了结构,同时也降低了成本。The connecting plate on the cylinder is connected to the fixed frame through the guide rod, and the connecting plate can move along the guide rod, so only one cylinder is needed to realize the lifting of the whole mechanism and the shaping of the tabs, which simplifies the structure and reduces the cost .
本发明的这些特点和优点将会在下面的具体实施方式、附图中详细的揭露。These characteristics and advantages of the present invention will be disclosed in detail in the following specific embodiments and drawings.
【附图说明】【Description of drawings】
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的主视图;Fig. 2 is the front view of the present invention;
图3为本发明中第一整形架和第二整形架的组合示意图;Fig. 3 is the schematic diagram of the combination of the first plastic frame and the second plastic frame in the present invention;
图4为本发明中固定板和滚轮的示意图。Fig. 4 is a schematic diagram of the fixed plate and the rollers in the present invention.
【具体实施方式】【Detailed ways】
本发明提供一种极耳整形机构,包括第一整形架、第二整形架以及驱动所述第一整形架和第二整形架对极耳整形的驱动部件,第一整形架包括第一滑块和设置在第一滑块上的第一整形条,第二整形架包括第二滑块和设置在第二滑块上的第二整形条,第一整形条和第二整形条相互间隔设置,极耳整形机构还包括固定框架,固定框架上设有并排的光轴分别穿接第一滑块和第二滑块,驱动部件包括滚轮、驱动滚轮升降的驱动件以及设置在光轴上的复位件,第一滑块和第二滑块的顶面设有与滚轮相抵靠的斜坡,斜坡的下方设有凹陷。滚轮升降推动第一滑块和第二滑块沿着光轴移动,带动第一整形条和第二整形条相对动作,夹紧在极耳的两侧,滚轮运动到凹陷位置后,由于复位件作用滚轮陷入凹陷中,同时驱动第一整形架和第二整形架松开极耳,滚轮继续下降,两相邻的整形板再次对极耳整形,多次整形的效果更为优异。The invention provides a lug shaping mechanism, which includes a first shaping frame, a second shaping frame and a driving part that drives the first shaping frame and the second shaping frame to shape the tab, and the first shaping frame includes a first slider and the first shaping bar arranged on the first slider, the second shaping frame includes a second slider and a second shaping bar arranged on the second slider, the first shaping bar and the second shaping bar are arranged at intervals, The lug shaping mechanism also includes a fixed frame, and the fixed frame is provided with side-by-side optical axes respectively passing through the first slider and the second slider. The top surfaces of the first slider and the second slider are provided with slopes against the rollers, and depressions are provided below the slopes. The roller moves up and down to push the first slider and the second slider to move along the optical axis, and drives the first shaping bar and the second shaping bar to move relative to each other, clamped on both sides of the tab, and after the roller moves to the concave position, the reset part The action roller sinks into the depression, drives the first shaping frame and the second shaping frame to loosen the tab at the same time, the roller continues to descend, and the two adjacent shaping plates shape the tab again, and the effect of multiple shaping is more excellent.
下面结合本发明实施例的附图对本发明实施例的技术方案进行解释和说明,但下述实施例仅仅为本发明的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本发明的保护范围。The technical solutions of the embodiments of the present invention will be explained and described below in conjunction with the drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, not all of them. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present invention.
参考图1和图2,一种极耳整形机构,包括第一整形架1、第二整形架2以及驱动所述第一整形架1和第二整形架2对极耳整形的驱动部件。Referring to FIG. 1 and FIG. 2 , a tab shaping mechanism includes a
参考图2、图3和图4,其中第一整形架1包括第一滑块11和设置在第一滑块11上的第一整形条12,第二整形架2包括第二滑块21和设置在第二滑块21上的第二整形条22,第一滑块21和第二滑块22分别通过并排的光轴61固定在固定框架6上,第一整形条12和第二整形条22相互间隔设置并且与光轴61相垂直,驱动部件包括滚轮31、驱动滚轮升降的驱动件以及设置在光轴61上的复位件34,第一滑块11和第二滑块21的顶面设有与滚轮31相抵靠的斜坡4并且第一滑块11和第二滑块21的斜坡4位于相反的面上,斜坡4的下方设有与滚轮31对应的凹陷5,驱动件驱动滚轮34升降可推动第一滑块11和第二滑块21相对接近,第一整形条12和第二整形条22相互夹紧在极群中极耳的两侧,滚轮回升过程,复位件34驱动第一滑块11和第二滑块21相对远离,松开极耳。With reference to Fig. 2, Fig. 3 and Fig. 4, wherein the first
其中固定框架6为方形框架,方形框架平行第一整形条12和第二整形条22的两面间设置光轴61。The
参考图3,优选的,第一整形架1包括两间隔的第一滑块11,第二整形架2包括两间隔的第二滑块21,并且第一滑块11和第二滑块21交替间隔设置,两第一滑块11之间通过第一整形条12相连,两第二滑块21之间通过第二整形条22相连,其中整形条的数目可根据铸焊夹具的结构进行选择,配合铸焊夹具中极群的排布,相应的滑块的长度也需要做改变。With reference to Fig. 3, preferably, the first
参考图3,滑块与整形条的连接方式:第一整形条12上设有连接所述第一滑块11的第一凹槽和避让第二滑块21的第一避让槽,第一滑块11上设有连接第一整形条12的连接槽,通过螺钉连接第一滑块11和第一整形条12,第二整形条22上设有连接第二滑块21的第二凹槽和避让第一滑块11的第二避让槽,第二滑块21上设有连接第二整形条22的连接槽,通过螺钉连接第二滑块21和第二整形条22,第二整形条22和第一整形条12间隔设置,连接后滑块可沿着避让槽移动,实现两整形架相对动作。或者第一滑块和第二滑块的底面平齐,第一滑块的底面设置第一整形条,第二滑块的底面设置第二整形条。Referring to Fig. 3, the connection mode of the slider and the shaping bar: the
参考图2和图4,驱动件包括气缸7,气缸7上设有连接板71,连接板71下方设置滚轮31,通过气缸7驱动滚轮31的升降,从而推动第一滑块11和第二滑块21。Referring to Fig. 2 and Fig. 4, the driving member includes a
在第一滑块11和第二滑块21之间设有固定板32,固定板32固定在连接板71的底面,固定板32的两侧均设有滚轮31,固定板两侧的滚轮31分别对应第一滑块11和第二滑块21,第一滑块11和第二滑块21与滚轮31相对的面设置所述斜坡4和凹陷5;滚轮也可以是通过连杆设在连接板的下方,滚轮与连杆的底部转动连接。A
参考图4,本发明中的滚轮31通过转动辊33连接固定板32,或者在固定板上固定转轴,滚轮与转轴转动连接。Referring to FIG. 4 , the
参考图1,所采用的复位件34为弹簧,第一滑块11和第二滑块21相对滚轮31的另一侧面上设置弹簧,弹簧套接在光轴上,滚轮驱动第一滑块和第二滑块相对运动过程中,压缩弹簧,滚轮回升过程,弹簧的回复力驱动第一滑块和第二滑块相对分离。Referring to Fig. 1, the
另外,固定框架6通过导向杆72与连接板71相连,导向杆71的底部与固定框架6固定连接,导向杆72的顶部设有限位块,限位块位于连接板71的上方,并且连接板71可沿着导向杆72移动,气缸7驱动机构整体的升降,在整形条接触到极群后,固定框架停止动作,而连接板71和固定板32继续下降,下降过程,固定板32上的滚轮31推动第一滑块11和第二滑块21相互移动,联动第一整形条12和第二整形条22相对夹紧极耳,通过一个驱动就能够同时实现两种动作。In addition, the
通过上述实施例,本发明的目的已经被完全有效的达到了。熟悉该项技术的人士应该明白本发明包括但不限于附图和上面具体实施方式中描述的内容。任何不偏离本发明的功能和结构原理的修改都将包括在权利要求书的范围中。Through the above embodiments, the object of the present invention has been fully and effectively achieved. Persons familiar with this technology should understand that the present invention includes but is not limited to the contents described in the accompanying drawings and the above specific embodiments. Any modifications that do not depart from the functional and structural principles of the present invention will be included in the scope of the claims.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310250682.7A CN103316967B (en) | 2013-06-21 | 2013-06-21 | Tab shaping mechanism |
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| CN201310250682.7A CN103316967B (en) | 2013-06-21 | 2013-06-21 | Tab shaping mechanism |
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| CN103316967A true CN103316967A (en) | 2013-09-25 |
| CN103316967B CN103316967B (en) | 2015-04-29 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104993091A (en) * | 2015-05-21 | 2015-10-21 | 江苏先特能源装备有限公司 | Fully-automatic battery tab collator |
| CN106159180A (en) * | 2016-08-21 | 2016-11-23 | 南京国轩电池有限公司 | A kind of rectangular lithium ion battery negative electrode lug forming devices |
| CN109175013A (en) * | 2018-08-28 | 2019-01-11 | 东莞仕能机械设备有限公司 | A kind of lithium battery pole ear automatic rolling device |
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| CN102148347A (en) * | 2011-02-14 | 2011-08-10 | 肇庆理士电源技术有限公司 | Method and device for automatic correction and shaping of cast-welded polar ear |
| CN202042555U (en) * | 2011-03-10 | 2011-11-16 | 肇庆理士电源技术有限公司 | Storage battery mould box locking device |
| CN202695605U (en) * | 2012-06-29 | 2013-01-23 | 浙江天能动力能源有限公司 | Pole lug adjusting mechanism used in storage battery processing |
| CN102974659A (en) * | 2012-11-19 | 2013-03-20 | 浙江海悦自动化机械设备有限公司 | Pole group shaping device for battery clamp |
| CN203292240U (en) * | 2013-06-21 | 2013-11-20 | 浙江海悦自动化机械股份有限公司 | Plate lug shaping mechanism |
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| US4683180A (en) * | 1986-05-05 | 1987-07-28 | General Motors Corporation | Electric storage battery |
| JPH09181237A (en) * | 1995-12-22 | 1997-07-11 | Nec Eng Ltd | Device for forming and machining lead of semiconductor device |
| CN201673958U (en) * | 2010-03-19 | 2010-12-15 | 陈义忠 | Automatic lug trimming die |
| CN102148347A (en) * | 2011-02-14 | 2011-08-10 | 肇庆理士电源技术有限公司 | Method and device for automatic correction and shaping of cast-welded polar ear |
| CN202042555U (en) * | 2011-03-10 | 2011-11-16 | 肇庆理士电源技术有限公司 | Storage battery mould box locking device |
| CN202695605U (en) * | 2012-06-29 | 2013-01-23 | 浙江天能动力能源有限公司 | Pole lug adjusting mechanism used in storage battery processing |
| CN102974659A (en) * | 2012-11-19 | 2013-03-20 | 浙江海悦自动化机械设备有限公司 | Pole group shaping device for battery clamp |
| CN203292240U (en) * | 2013-06-21 | 2013-11-20 | 浙江海悦自动化机械股份有限公司 | Plate lug shaping mechanism |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104993091A (en) * | 2015-05-21 | 2015-10-21 | 江苏先特能源装备有限公司 | Fully-automatic battery tab collator |
| CN104993091B (en) * | 2015-05-21 | 2018-05-25 | 江苏先特能源装备有限公司 | A kind of full-automatic battery lug collator |
| CN106159180A (en) * | 2016-08-21 | 2016-11-23 | 南京国轩电池有限公司 | A kind of rectangular lithium ion battery negative electrode lug forming devices |
| CN109175013A (en) * | 2018-08-28 | 2019-01-11 | 东莞仕能机械设备有限公司 | A kind of lithium battery pole ear automatic rolling device |
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|---|---|
| CN103316967B (en) | 2015-04-29 |
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