CN103315375B - Re-drying method for improving quality of re-dried tobacco laminas - Google Patents

Re-drying method for improving quality of re-dried tobacco laminas Download PDF

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Publication number
CN103315375B
CN103315375B CN201310220975.0A CN201310220975A CN103315375B CN 103315375 B CN103315375 B CN 103315375B CN 201310220975 A CN201310220975 A CN 201310220975A CN 103315375 B CN103315375 B CN 103315375B
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cigarette
districts
moisture
temperature
tobacco
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CN103315375A (en
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袁逢春
资文华
王跃昆
华一崑
何邦华
左景键
龙明海
张晓龙
王岚
汪显国
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Hongyun Honghe Tobacco Group Co Ltd
Yunnan Reascend Tobacco Technology Group Co Ltd
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Hongyun Honghe Tobacco Group Co Ltd
Yunnan Reascend Tobacco Technology Group Co Ltd
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Abstract

The invention discloses a re-drying method for improving quality of re-dried tobacco laminas. Different drying curves and processing parameters are set to re-dry tobacco materials respectively according to characteristics of the tobacco materials on the upper portion, the middle portion and the lower portion and the moisture and the temperature of tobacco laminas entering a drying machine. According to the re-drying method, change trends of the drying curves are smooth, temperatures of zones of a drying section are lower than those of traditional machining, the mesh belt speed is low, and 'low-temperature slow-drying' can be achieved. Compared with a traditional machining method, the re-drying method has the advantages that the temperatures of zones of the drying section are low, and the mesh belt speed is low, so that leaves of re-dried tobacco laminas are bright and uniform in color and luster, elastic and loose in tissue structure; sensory quality indexes such as the aroma amount, dedicate degree, dopant gases, irritation and remaining taste are improved apparently; the quality of tobacco materials is improved, style characteristics and aroma characteristics of superior characteristic tobacco materials can be well maintained and manifested, and the industrial availability of tobacco materials is improved.

Description

A kind of multiple roasting method improving redried quality
Technical field
The invention belongs to tobacco material processing technique field, be specifically related to a kind of multiple roasting method improving redried quality.
Background technology
Traditional object of tobacco redrying mainly adjusts moisture content in leaves, is beneficial to tobacco natural alcoholization, improves quality of tobacco.What require raw tobacco material aroma characteristic along with cigarette enterprise improves constantly, and beating and double roasting it is also proposed higher requirement to redrying step process.Keep better and show that the aroma characteristic of high-quality characteristic tobacco raw material itself also becomes one of main purpose of redrying operation.Traditional redrying step process processes according to the optimum configurations of regulation in " tobacco threshing and redrying technological specification " (YC/T146-2001), because machined parameters set temperature is higher, cause the loss of tobacco leaf fragrance component own comparatively large, be unfavorable for the aroma characteristic better showing raw tobacco material.In addition, when smoked sheet enters roasting machine, moisture is higher, and temperature is scattered and disappeared too fast compared with high-moisture, easily cause leaf rolling degree to increase, and occurs making broken phenomenon, cause raw tobacco material to waste at precompressed packing process.Therefore, for redrying operation present situation, how to keep better while raising quality of tobacco and to show that the aroma characteristic of high-quality characteristic tobacco raw material has become problem demanding prompt solution in industry.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, a kind of multiple roasting method that effectively can improve redried quality is provided, while improving quality of tobacco, keep and show the aroma characteristic of high-quality characteristic tobacco raw material better.
Object of the present invention is achieved by the following technical programs.
Except as otherwise noted, percentage of the present invention is percetage by weight.
A kind of multiple roasting method improving redried quality, it is characterized in that: moisture, temperature when entering roasting machine according to the characteristic of each position raw tobacco material and sheet cigarette, formulate different baking curves, dryer section baking temperature and air inlet mode, the temperature in cool room, moisture and throttle opening and guipure speed respectively; Specifically comprise the following steps:
(1) according to blade construction, identity and oil content, tobacco leaf is divided into upper smoke, middle part cigarette and bottom cigarette;
(2) moisture, temperature when different parts sheet cigarette enters roasting machine is controlled, wherein: when top smoked sheet cigarette enters roasting machine, moisture, temperature control at 16.5% ~ 17.0%, 20 DEG C ~ 27 DEG C respectively; When middle part smoked sheet cigarette enters roasting machine, moisture, temperature control at 16.0% ~ 16.5%, 20 DEG C ~ 27 DEG C respectively; When bottom smoked sheet cigarette enters roasting machine, moisture, temperature control at 15.5% ~ 16.0%, 20 DEG C ~ 27 DEG C respectively;
(3) the sheet cigarette of different parts adopts different baking curves, wherein: 65 DEG C ~ 70 DEG C, upper smoke one district, and two 75 DEG C, districts ~ 80 DEG C, three 70 DEG C, districts ~ 75 DEG C, four 63 DEG C, districts ~ 67 DEG C; 59 DEG C ~ 65 DEG C, cigarette one district, middle part, two 68 DEG C, districts ~ 74 DEG C, three 64 DEG C, districts ~ 69 DEG C, four 56 DEG C, districts ~ 62 DEG C; 55 DEG C ~ 61 DEG C, bottom cigarette one district, two 66 DEG C, districts ~ 70 DEG C, three 62 DEG C, districts ~ 67 DEG C, four 54 DEG C, districts ~ 58 DEG C;
(4) the sheet cigarette of different parts adopts different cool room controling parameters, wherein: upper smoke temperature controls at 37 DEG C ~ 42 DEG C, and leaf water controls 9.5% ~ 10.0%; Middle part cigarette and bottom cigarette temperature control at 37 DEG C ~ 42 DEG C, and leaf water controls 10.0% ~ 10.5%; When the ambient humidity residing for sheet cigarette is greater than 60%, throttle opening controls 15% ~ 30%; When ambient humidity is less than 30%, throttle opening controls 80% ~ 100%; When ambient humidity is 30% ~ 60% time, throttle opening carries out Reasonable adjustment between 80% ~ 30%;
(5) the air inlet mode order in dryer section four districts is: lower air intake, lower air intake, lower air intake, upper air inlet, to ensure sheet cigarette uniform moisture;
(6) in whole redrying process guipure speeds control at 5.0m/min ~ 6.0m/min.
Tool of the present invention has the following advantages compared with traditional handicraft:
(1) redrying district temperature is low relative to traditional handicraft, and raw tobacco material fragrance matter loss is inherently relatively less, can better keep and show the aroma characteristic of high-quality characteristic tobacco raw material itself.
(2) in redrying district, leaf water scatters and disappears comparatively even, and leaf rolling degree reduces, and reduces at precompressed packing process broken rate, improves the utilization rate of characteristic sound tobacco raw material.
(3) tobacco leaf bright and evenly, oil content increases and high resilience, and institutional framework is more loose; Have clear improvement in organoleptic quality index perfume quantity, aroma quality, assorted gas, stimulation, pleasant impression etc.
(4) dryer section stone is divided into upper, middle and lower three layers.One, two, three districts adopt lower air intake to be that under main centering, synusia cigarette toasts, and adopt lower air intake can reduce stone density to a certain extent, are more conducive to removing the moisture in raw tobacco material.4th district adopt upper air inlet to be toast upper synusia cigarette, and upper air inlet can prevent online smoked sheet floating.
(5) in the guipure velocity interval of setting, not only sheet cigarette moisture can be controlled in claimed range, and the redrying time can be shortened as much as possible, scattering and disappearing of maximized minimizing sheet cigarette aroma substance.
Accompanying drawing explanation
Fig. 1 is drying tobacco Duan Ge district temperature trend map in embodiment 1;
Fig. 2 is drying tobacco Duan Ge district temperature trend map in embodiment 2;
Fig. 3 is drying tobacco Duan Ge district temperature trend map in embodiment 3;
Fig. 4 is drying tobacco Duan Ge district temperature trend map in embodiment 4.
Detailed description of the invention
Below in conjunction with accompanying drawing and example, the present invention is described in further detail, but limited the present invention never in any form.
Tobacco classification standard, specifically in table 1.
The requirement of table 1 raw tobacco material characteristic index
Embodiment 1
Traditional handicraft redrying and processing method of the present invention is adopted to carry out redrying respectively to the red large B1F tobacco leaf of Kunming, Yunnan in 2011, specific as follows:
Traditional handicraft redrying: carry out redrying according to the first-class tobacco leaf working process parameter specified in YC/T146-2001.
Low temperature is roasting multiple roasting method slowly: control redrying supplied materials characteristic and meet following requirement, blade construction is still loose, identity is slightly thick, oil content is many; Entering the moisture of strike-machine, temperature controls at 16.5%, 22 DEG C respectively; Dryer section each district temperature is arranged as Fig. 1, and cool room temperature is 38.2 DEG C, moisture is 9.6%; Dryer section one district, 2nd district, 3rd district adopt lower air intake, and 4th district adopt upper air inlet, and throttle opening is 80%, and in redrying process, guipure speed is set to 5.5m/min.
By YC/T146-2001, redried blade construction is evaluated after redrying, according to the color and luster of GB2635-92 to sheet cigarette, oil content, institutional framework and blade stretching are evaluated, according to YC/T138-1998, sheet cigarette aesthetic quality is evaluated, result shows: compared with traditional redrying, in the red large B1F in Kunming in 2011 that low temperature of the present invention is roasting slowly, Percentage of large and middle size strips improves 1.32%, before and after redrying, big-and-middle loss late reduces 2.23%, broken cigarette rate reduces 1.04%, the color and luster of finished product sheet cigarette is vivid and evenly, comparatively is rich in oil content and flexible, institutional framework is loosened, leaf rolling degree obviously lowers, aesthetic quality improves obviously relatively, shows as: the soft exquisiteness of aroma quality, and assorted gas improves obviously, and pleasant impression is comparatively clean, and excitant is improved obviously.The results are shown in Table 2 ~ table 4.
The watch red large B1F tradition redrying in Kunming in 22011 and low temperature roasting sheet Tobacco Leaves structure comparison slowly
Remarks: loss late is big-and-middle loss late before and after redrying
Watch Kunming red large B1F tradition redrying in 32011 and low temperature slowly roasting redried presentation quality compare
Blade construction is still loose, identity is slightly thick, oil content is many
Watch Kunming red large B1F tradition redrying in 42011 and low temperature slowly roasting redried aesthetic quality compare
Embodiment 2
Traditional handicraft redrying and processing method of the present invention is adopted to carry out redrying respectively to the red large C3F tobacco leaf of Kunming, Yunnan in 2010, specific as follows:
Traditional handicraft redrying: according to the first-class tobacco leaf working process parameter specified in YC/T146-2001, adopts high temperature to carry out redrying.
Low temperature is roasting multiple roasting method slowly: control redrying supplied materials characteristic and meet requirement, blade construction is loose, identity is medium, oil content is more; Entering the moisture of strike-machine, temperature controls at 16.0%, 22 DEG C respectively; Dryer section each district temperature is arranged as Fig. 2, and cool room temperature is 38.2 DEG C, moisture is 10.4%; Dryer section one district, 2nd district, 3rd district adopt lower air intake, and 4th district adopt upper air inlet, and throttle opening is 80%, and in redrying process, guipure speed is set to 5.5m/min.
By YC/T146-2001, redried blade construction is evaluated after redrying, according to the color and luster of GB2635-92 to sheet cigarette, oil content, institutional framework and blade stretching are evaluated, according to YC/T138-1998, sheet cigarette aesthetic quality is evaluated, result shows: compared with traditional redrying, in the red large C3F in Kunming in 2011 that low temperature of the present invention is roasting slowly, Percentage of large and middle size strips improves 1.41%, before and after redrying, big-and-middle loss late reduces 2.52%, broken cigarette rate reduces 1.48%, the color and luster of finished product sheet cigarette is vivid and evenly, comparatively is rich in oil content and flexible, institutional framework is loosened, leaf rolling degree obviously lowers, aesthetic quality improves obviously relatively, shows as: the soft exquisiteness of aroma quality, and assorted gas improves obviously, and pleasant impression is comparatively clean, and excitant is improved obviously.The results are shown in Table 5 ~ table 7.
The watch red large C3F tradition redrying in Kunming in 52011 and low temperature roasting sheet Tobacco Leaves structure comparison slowly
Remarks: loss late is big-and-middle loss late before and after redrying
Watch Kunming red large C3F tradition redrying in 62011 and low temperature slowly roasting redried presentation quality compare
Watch Kunming red large C3F tradition redrying in 72011 and low temperature slowly roasting redried aesthetic quality compare
Embodiment 3
Traditional handicraft redrying and processing method of the present invention is adopted to carry out redrying respectively to the red large X2F tobacco leaf of Kunming, Yunnan in 2011, specific as follows:
Traditional handicraft redrying: carry out redrying according to the first-class tobacco leaf working process parameter specified in YC/T146-2001.
Low temperature is roasting multiple roasting method slowly: control redrying supplied materials characteristic and meet following requirement, blade construction is loose, identity is slightly thin, oil content has; Entering the moisture of roasting machine, temperature controls at 15.8%, 22 DEG C respectively; Dryer section each district temperature is arranged as Fig. 3, and cool room temperature is 37.9 DEG C, moisture is 10.2%; Dryer section one district, 2nd district, 3rd district adopt lower air intake, and 4th district adopt upper air inlet, and throttle opening is 80%, and in redrying process, guipure speed is set to 5.5m/min.
By YC/T146-2001, redried blade construction is evaluated after redrying, according to the color and luster of GB2635-92 to sheet cigarette, oil content, institutional framework and blade stretching are evaluated, according to YC/T138-1998, sheet cigarette aesthetic quality is evaluated, result shows: compared with traditional redrying, in the red large X2F in Kunming in 2011 that low temperature of the present invention is roasting slowly, Percentage of large and middle size strips improves 1.18%, before and after redrying, big-and-middle loss late reduces 1.43%, broken cigarette rate reduces 0.96%, the color and luster of finished product sheet cigarette is vivid and evenly, oil content has and flexible, institutional framework is loosened, leaf rolling degree lowers, aesthetic quality improves obviously relatively, shows as: the soft exquisiteness of aroma quality, and assorted gas improves obviously, and pleasant impression is clean, and excitant is improved obviously.The results are shown in Table 8 ~ table 10.
The watch red large X2F tradition redrying in Kunming in 82011 and low temperature roasting sheet Tobacco Leaves structure comparison slowly
Remarks: loss late is big-and-middle loss late before and after redrying
Watch Kunming red large X2F tradition redrying in 92011 and low temperature slowly roasting redried presentation quality compare
Blade construction is still loose, identity is slightly thick, oil content is many
Watch Kunming red large X2F tradition redrying in 102011 years and low temperature slowly roasting redried aesthetic quality compare
Embodiment 4
Traditional handicraft redrying and processing method of the present invention is adopted to carry out redrying respectively to Kunming, Yunnan cloud and mist 87C3F tobacco leaf in 2011, specific as follows:
Traditional handicraft redrying: carry out redrying according to the first-class tobacco leaf working process parameter specified in YC/T146-2001.
Low temperature is roasting multiple roasting method slowly: control redrying supplied materials characteristic and meet following requirement, blade construction is still loose, identity is slightly thick, oil content is many; Entering the moisture of strike-machine, temperature controls at 16.0%, 22 DEG C respectively; Dryer section each district temperature is arranged as Fig. 4, and cool room temperature is 37.6 DEG C, moisture is 9.7%; Dryer section one district, 2nd district, 3rd district adopt lower air intake, and 4th district adopt upper air inlet, and throttle opening is 80%, and in redrying process, guipure speed is set to 5.5m/min.
By YC/T146-2001, redried blade construction is evaluated after redrying, according to the color and luster of GB2635-92 to sheet cigarette, oil content, institutional framework and blade stretching are evaluated, according to YC/T138-1998, sheet cigarette aesthetic quality is evaluated, result shows: compared with traditional redrying, in the Kunming cloud and mist 87C3F in 2011 that low temperature of the present invention is roasting slowly, Percentage of large and middle size strips improves 1.07%, before and after redrying, big-and-middle loss late reduces 1.49%, broken cigarette rate reduces 1.23%, the color and luster of finished product sheet cigarette is vivid and evenly, is rich in oil content and flexible, institutional framework is loosened, leaf rolling degree lowers, aesthetic quality improves obviously relatively, shows as: the soft exquisiteness of aroma quality, and assorted gas improves obviously, and pleasant impression is comparatively clean, and excitant is improved obviously.The results are shown in Table 11 ~ table 13.
Watch Kunming cloud and mist 87C3F tradition redrying in 112011 years and low temperature roasting sheet Tobacco Leaves structure comparison slowly
Remarks: loss late is big-and-middle loss late before and after redrying
The redrying of watch 122011 years Kunming cloud and mist 87C3F tradition and low temperature slowly roasting redried presentation quality compare
The redrying of watch 132011 years Kunming cloud and mist 87C3F tradition and low temperature slowly roasting redried aesthetic quality compare

Claims (1)

1. one kind is improved the multiple roasting method of redried quality, it is characterized in that: moisture, temperature when entering roasting machine according to the characteristic of each position raw tobacco material and sheet cigarette, formulate different baking curves, dryer section baking temperature and air inlet mode, the temperature in cool room, moisture and throttle opening and guipure speed respectively; Specifically comprise the following steps:
(1) according to blade construction, identity and oil content, tobacco leaf is divided into upper smoke, middle part cigarette and bottom cigarette;
(2) moisture, temperature when different parts sheet cigarette enters roasting machine is controlled, wherein: when top smoked sheet cigarette enters roasting machine, moisture, temperature control at 16.5% ~ 17.0%, 20 DEG C ~ 27 DEG C respectively; When middle part smoked sheet cigarette enters roasting machine, moisture, temperature control at 16.0% ~ 16.5%, 20 DEG C ~ 27 DEG C respectively; When bottom smoked sheet cigarette enters roasting machine, moisture, temperature control at 15.5% ~ 16.0%, 20 DEG C ~ 27 DEG C respectively;
(3) the sheet cigarette of different parts adopts different baking curves, wherein: 65 DEG C ~ 70 DEG C, upper smoke one district, and two 75 DEG C, districts ~ 80 DEG C, three 70 DEG C, districts ~ 75 DEG C, four 63 DEG C, districts ~ 67 DEG C; 59 DEG C ~ 65 DEG C, cigarette one district, middle part, two 68 DEG C, districts ~ 74 DEG C, three 64 DEG C, districts ~ 69 DEG C, four 56 DEG C, districts ~ 62 DEG C; 55 DEG C ~ 61 DEG C, bottom cigarette one district, two 66 DEG C, districts ~ 70 DEG C, three 62 DEG C, districts ~ 67 DEG C, four 54 DEG C, districts ~ 58 DEG C;
(4) the sheet cigarette of different parts adopts different cool room controling parameters, wherein: upper smoke temperature controls at 37 DEG C ~ 42 DEG C, and leaf water controls 9.5% ~ 10.0%; Middle part cigarette and bottom cigarette temperature control at 37 DEG C ~ 42 DEG C, and leaf water controls 10.0% ~ 10.5%; When the ambient humidity residing for sheet cigarette is greater than 60%, throttle opening controls 15% ~ 30%; When ambient humidity is less than 30%, throttle opening controls 80% ~ 100%; When ambient humidity is 30% ~ 60% time, throttle opening carries out Reasonable adjustment between 80% ~ 30%;
(5) the air inlet mode order in dryer section four districts is: lower air intake, lower air intake, lower air intake, upper air inlet, to ensure sheet cigarette uniform moisture;
(6) in whole redrying process guipure speeds control at 5.0m/min ~ 6.0m/min.
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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105996109A (en) * 2016-07-15 2016-10-12 红云红河烟草(集团)有限责任公司 Redrying method based on different strip sizes
CN106072747B (en) * 2016-08-04 2018-03-27 福建中烟工业有限责任公司 A kind of method for improving redrying rear blade comprehensive quality
CN108851166A (en) * 2018-07-30 2018-11-23 重庆烟叶复烤有限公司万州复烤厂 A kind of tobacco leaf low temperature drying method
CN109588758A (en) * 2018-12-27 2019-04-09 中国烟草总公司郑州烟草研究院 A kind of smoked sheet multiple roasting temperature setting method based on tobacco leaf mechanical characteristic
CN110051029A (en) * 2019-05-21 2019-07-26 红云红河烟草(集团)有限责任公司 A kind of smoked sheet upgrading protects fragrant low temperature and bakes multiple roasting method slowly
CN111248481A (en) * 2020-04-01 2020-06-09 贵州中烟工业有限责任公司 Six-drying-area mesh belt direct drying and redrying process
CN112914143B (en) * 2021-03-06 2022-04-22 中国烟草总公司郑州烟草研究院 Tobacco flake redrying temperature setting method capable of displaying tobacco leaf odor type style
CN114041617B (en) * 2021-11-01 2022-12-27 云南省烟草烟叶公司 Redrying method for cinnabar smoke

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CN101214084A (en) * 2008-01-22 2008-07-09 红云烟草(集团)有限责任公司 Tobacco leaf subsection threshing and redrying method
CN101254022A (en) * 2008-04-21 2008-09-03 中国烟草总公司郑州烟草研究院 Smoked sheet multiple roasting method and special-purpose equipment thereof
CN101999752A (en) * 2010-10-22 2011-04-06 红塔烟草(集团)有限责任公司 Method for slitting, striking and redrying tobacco

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CN101214084A (en) * 2008-01-22 2008-07-09 红云烟草(集团)有限责任公司 Tobacco leaf subsection threshing and redrying method
CN101254022A (en) * 2008-04-21 2008-09-03 中国烟草总公司郑州烟草研究院 Smoked sheet multiple roasting method and special-purpose equipment thereof
CN101999752A (en) * 2010-10-22 2011-04-06 红塔烟草(集团)有限责任公司 Method for slitting, striking and redrying tobacco

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