CN103307716A - Motor installation structure and installation method of air-conditioning indoor machine - Google Patents
Motor installation structure and installation method of air-conditioning indoor machine Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种空调器室内机风扇电机的安装结构和安装方法,属于空调器制造技术领域。The invention relates to an installation structure and an installation method of a fan motor of an indoor unit of an air conditioner, and belongs to the technical field of air conditioner manufacturing.
背景技术 Background technique
现在市场上挂壁式空调室内机的风扇电机的安装结构采用将电机固定在骨架上的方式,在骨架上一体成型一个电机腔,电机安装在电机腔内,用电机盖及压板等将电机两侧凸起的橡胶圈压紧固定。但现有的挂壁式空调室内机骨架大多只能满足一种厚度的电机安装固定,而且电机固定安装的稳定性差,不易保证装配尺寸。在空调器室内机设计制造时,根据不同型号室内机对制冷量和风量的不同要求,需要配备不同功率的风扇电机,不同功率的风扇电机直径相同,但厚度会有所不同,这样,不同的风扇电机就需要配备不同的骨架,造成生产成本的增加,生产效率也无法提高。At present, the installation structure of the fan motor of the wall-mounted air conditioner indoor unit on the market adopts the method of fixing the motor on the frame, and a motor cavity is integrally formed on the frame, and the motor is installed in the motor cavity. The side protruding rubber ring is pressed and fixed. However, most of the existing wall-mounted air conditioner indoor unit skeletons can only meet the installation and fixing of motors of one thickness, and the stability of motor fixing and installation is poor, and it is difficult to ensure the assembly size. In the design and manufacture of indoor units of air conditioners, according to the different requirements of different types of indoor units for cooling capacity and air volume, fan motors with different powers need to be equipped. Fan motors with different powers have the same diameter but different thicknesses. In this way, different The fan motor needs to be equipped with different skeletons, which increases the production cost and cannot improve the production efficiency.
发明内容 Contents of the invention
本发明主要目的在于解决上述问题和不足,提供一种适合安装不同厚度的电机,提高室内机骨架通用性的空调室内机电机安装结构及安装方法。The main purpose of the present invention is to solve the above-mentioned problems and deficiencies, and provide an air-conditioning indoor unit motor installation structure and installation method suitable for installing motors of different thicknesses and improving the versatility of the indoor unit skeleton.
为实现上述目的,本发明的技术方案是:For realizing the above object, technical scheme of the present invention is:
一种空调室内机电机安装结构,包括壳体和电机,在所述壳体上具有用于容纳所述电机的呈半圆形的电机基座,所述电机基座的两侧各具有一个支撑板,在所述电机的侧部与所述支撑板之间固定安装一个可拆卸的活动支架,所述活动支架固定在所述电机基座上。An air-conditioning indoor unit motor installation structure, including a housing and a motor, on the housing there is a semicircular motor base for accommodating the motor, and each side of the motor base has a support plate, a detachable movable bracket is fixedly installed between the side of the motor and the support plate, and the movable bracket is fixed on the motor base.
进一步,所述活动支架整体为半圆形,与所述电机基座相适配,在所述活动支架上具有一半圆形的第一定位槽,所述电机侧部的定位凸台承托在所述第一定位槽中。Further, the movable support is semicircular as a whole, which is adapted to the motor base, and there is a semicircular first positioning slot on the movable support, and the positioning boss on the side of the motor is supported on the in the first positioning slot.
进一步,所述活动支架与所述电机基座之间卡接固定。Further, the movable bracket is clamped and fixed to the motor base.
进一步,在所述活动支架的底部向下延伸出一个定位卡扣,在所述电机基座上对应设置有卡槽,所述卡扣卡固在所述卡槽内。Further, a positioning buckle extends downward from the bottom of the movable bracket, and a slot is correspondingly provided on the motor base, and the buckle is fastened in the slot.
进一步,在所述支撑板内侧的两端各设置有一呈U形的插槽,在所述活动支架的两端各向外延伸出一插板,所述插板插入所述插槽内固定。Further, a U-shaped slot is provided at both ends of the inner side of the support plate, and a plug-in board extends outward from both ends of the movable bracket, and the plug-in board is inserted into the slot and fixed.
进一步,所述活动支架为一侧敞开的箱形结构,在所述活动支架相对于所述电机的面上设置有多个加强筋,安装后,所述加强筋抵靠在所述电机的壳体上。Further, the movable support is a box-shaped structure with one side open, and a plurality of reinforcing ribs are provided on the surface of the movable support relative to the motor. After installation, the reinforcing ribs are against the shell of the motor. physically.
进一步,所述活动支架为一体注塑成型件。Further, the movable bracket is an integral injection molded part.
进一步,在所述电机基座两侧的支撑板上设置有半圆形的第二定位槽,所述电机两侧的定位凸台承托在所述第二定位槽中。Further, semicircular second positioning grooves are provided on the support plates on both sides of the motor base, and the positioning bosses on both sides of the motor are supported in the second positioning grooves.
进一步,还包括一个电机盖及压板,分别通过螺钉与所述电机基座两侧的所述支撑板固定连接,在所述电机盖及压板上各具有一个半圆形的第三定位槽,所述电机两侧的定位凸台卡固定在由所述电机盖、压板与所述支撑板或所述活动支架围成的定位孔内。Further, it also includes a motor cover and a pressure plate, which are respectively fixedly connected with the support plates on both sides of the motor base through screws, and each has a semicircular third positioning groove on the motor cover and the pressure plate, so that The positioning bosses on both sides of the motor are fixed in the positioning hole surrounded by the motor cover, the pressing plate, the support plate or the movable bracket.
本发明的另一个技术方案是:Another technical scheme of the present invention is:
一种空调室内机电机安装方法,在所述壳体上具有用于容纳所述电机的呈半圆形的电机基座,所述电机基座的两侧各具有一个支撑板,当所述电机的厚度与所述电机基座相适配时,所述电机的两侧固定在两个所述支撑板上,当所述电机的厚度小于所述电机基座的宽度时,在所述电机基座内安装一个可以拆卸的活动支架,用于填补因电机厚度不足而产生的空隙。A method for installing an air conditioner indoor unit motor, in which a semicircular motor base for accommodating the motor is provided on the housing, and a support plate is provided on both sides of the motor base, when the motor When the thickness of the motor base is suitable, the two sides of the motor are fixed on the two support plates. When the thickness of the motor is smaller than the width of the motor base, the motor base A detachable movable bracket is installed in the seat to fill the gap caused by the insufficient thickness of the motor.
综上所述,本发明所提供的一种空调室内机电机安装结构及安装方法,与现有技术相比,具有如下优点:To sum up, compared with the prior art, the motor installation structure and installation method of an air conditioner indoor unit provided by the present invention has the following advantages:
(1)通用性强,一个骨架结构可以适合安装不同厚度的电机,保证了不同厚度电机安装时的装配尺寸一致,生产成本低,生产效率也大幅度提高。(1) Strong versatility, a skeleton structure can be suitable for installing motors of different thicknesses, ensuring consistent assembly dimensions when installing motors of different thicknesses, low production costs, and greatly improved production efficiency.
(2)采用简单的活动支架结构,安装拆卸方便,而且电机安装的稳定性好,易保证设计装配尺寸。(2) Adopting a simple movable bracket structure, it is easy to install and disassemble, and the stability of the motor installation is good, and it is easy to ensure the design assembly size.
附图说明 Description of drawings
图1 是本发明电机基座结构示意图;Fig. 1 is a structural representation of the motor base of the present invention;
图2 是本发明电机组装后的结构示意图一;Fig. 2 is a structural schematic diagram one after the motor of the present invention is assembled;
图3 是本发明电机组装后的结构示意图二;Fig. 3 is the structure schematic diagram two after motor assembly of the present invention;
图4 是本发明电机基座与活动支架组装后的结构示意图;Fig. 4 is the structural representation after motor base of the present invention is assembled with movable support;
图5 是本发明活动支架的结构示意图;Fig. 5 is the structural representation of movable support of the present invention;
图6 是本发明活动支架另一侧的结构示意图。Fig. 6 is a schematic structural view of the other side of the movable bracket of the present invention.
如图1至图6所示,骨架1,电机2,电机基座3,支撑板4,通风孔5,活动支架6,第一定位槽7,第二定位槽8,定位凸台9,螺钉孔10,电机盖11,压板12,第二开口13,定位孔14,加强筋15,定位卡扣16,插槽17,插板18,定位筋19。As shown in Figure 1 to Figure 6, skeleton 1,
具体实施方式 Detailed ways
下面结合附图与具体实施方式对本发明作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:
本发明所提供的一种空调室内机电机安装结构,包括室内机的壳体,挂壁式空调器室内机的壳体包括骨架1、罩壳和前面板,在壳体内安装有蒸发器、贯流风扇(图中未示出)及驱动贯流风扇的电机2,在罩壳上设置有进风口和出风口,在出风口处设置有横向导风板和纵向导风叶片,用于调节室内机的出风方向,横向导风板的一侧连接步进电机,纵向导风叶片通过连杆连接。An air-conditioning indoor unit motor installation structure provided by the present invention includes the housing of the indoor unit. The housing of the indoor unit of the wall-mounted air conditioner includes a skeleton 1, a cover and a front panel, and an evaporator, a through-hole The flow fan (not shown in the figure) and the
贯流风扇设置在靠近出风口的位置,电机2设置在贯流风扇的右侧,贯流风扇的中心轴孔套在电机2的输出轴上,通过紧固件固定连接,电机2驱动贯流风扇转动。根据不同室内机制冷量的要求,选择不同规格型号的电机2,以满足室内机出风风量的要求。The cross-flow fan is set near the air outlet, and the
如图1所示,在骨架1的右侧相对于安装电机2的位置具有一个呈半圆形的电机基座3,电机基座3的两侧各具有一个支撑板4,电机基座3、两个支撑板4与骨架1一体成型,电机2放置在电机基座3内,在电机基座3的底部对着电机2的位置设置有若干个通风孔5,以便在电机2工作时可以降低电机2的温度,延长电机2的使用寿命。在支撑板4两端的顶部各设置有一至两个用于固定的螺钉孔10。As shown in Figure 1, there is a
在电机基座3两侧的支撑板4上各设置有一个半圆形的第二定位槽8,第二定位槽8向电机2的方向开口,第二定位槽8的中心轴线与电机2的中心轴线重合,电机2的两侧各设置有一个橡胶定位凸台9,电机2两侧的定位凸台9承托在两侧支撑板4上的第二定位槽8中。支撑板4的半圆形的第二定位槽8的侧壁上具有一第一开口,有利于工作中的电机2散热。On the
如图2所示,在电机2的上部还固定安装有电机盖11及压板12,电机盖11覆盖在电机2上,电机盖11具有一侧板(图中未标示),在电机盖11的侧板上具有半圆形的第三定位槽,压板12为半圆形结构,在压板12上也同样具有一个半圆形的第三定位槽,电机盖11和压板12上的第三定位槽的中心轴线与电机2的中心轴线重合,在电机盖11的侧板及压板12上均具有螺钉孔(图中未标示)。As shown in Figure 2, a
安装时,电机盖11的侧板通过螺钉与电机基座3内侧的支撑板4上的螺钉孔10固定连接,压板12通过螺钉与电机基座3外侧的支撑板4上的螺钉孔10固定连接,电机2两侧的定位凸台9卡固在由电机盖11、压板12与两个支撑板4围成的两个定位孔14内。电机盖11只覆盖了电机2的一部分,这样,可以有利于电机2在工作时散热,进而延长电机2的使用寿命,也有利于配合不同厚度的电机2。During installation, the side plate of the
电机基座3的宽度按大功率电机的厚度设计,当室内风机采用大功率电机时,电机2 的厚度刚好与电机基座3相适配,电机2两侧的定位凸台9分别卡固在两个支撑板4与电机盖11和压板12围成的两个定位孔14内。The width of the
如图3所示,但当室内风机采用小功率电机时,电机2的厚度就会小于电机基座3的设计宽度,此时,在电机基座3内安装一个可以拆卸的活动支架6,用于填补因电机厚度不足而产生的空隙,用户可以根据电机2厚度的不同,采用不同宽度的活动支架6。As shown in Figure 3, but when the indoor fan adopts a low-power motor, the thickness of the
如图4所示,活动支架6安装固定在电机2的侧部与其中一个支撑板4之间,为了安装和拆卸方便,活动支架6设置在电机2的外侧位置,活动支架6则固定在电机基座3上。As shown in Figure 4, the
如图5和图6所示,活动支架6整体为半圆形结构,与电机基座3的形状和尺寸相适配,活动支架6为一侧敞开的箱形结构,即由一个平板及一圈边框组成,在活动支架6的内部设置有多个加强筋15,以增加活动支架6的整体强度,加强筋15冲着电机2的方向,安装后,加强筋15抵靠在电机2的壳体上,以使电机2固定更为牢固。As shown in Figures 5 and 6, the
活动支架6与电机基座3之间采用卡接固定的方式,方便安装和拆卸。在活动支架6的底部向下延伸出一个定位卡扣16,在电机基座3的底部对应位置设置有卡槽(图中未标示)。安装时,活动支架6底部的卡扣16卡固在电机基座3底部的卡槽内,即可将活动支架6与电机基座3之间固定连接在一起,避免其在空调器工作过程中产生振动。The
在支撑板4内侧的两端还各设置有一呈U形的插槽17,插槽17向着活动支架6的方向开口,在活动支架6的两端各向外延伸出一插板18,插板18插入插槽17内进一步实现活动支架6与电机基座3之间的定位固定,使活动支架6固定更为牢固,避免其在空调器工作过程中产生振动。Also respectively be provided with a
在活动支架6上具有一半圆形的第一定位槽7,第一定位槽7向电机2一侧开口,第一定位槽7的中心轴线与电机2的中心轴线重合,电机2外侧的定位凸台9承托在第一定位槽7中。活动支架6的半圆形的第一定位槽7的侧壁上具有一第二开口13,有利于工作中的电机2散热。There is a semicircular
在活动支架6半圆弧面的外表面上间隔设置有多个凸出的定位筋19,定位筋19与内部的加强筋15相对应,相应地在电机基座3上设置有定位开口槽或定位凹槽(图中未示出),安装后,多个定位筋19分别对应插入电机基座3上的定位开口槽或定位凹槽内,即可以实现定位,又可以进一步固定电机2,进一步避免其在空调器工作过程中产生振动。A plurality of protruding
如图3所示,在电机2厚度较小时,先将活动支架6卡固在电机基座3靠外侧的支撑板4的内侧,然后放入电机2,电机盖11的侧板通过螺钉与电机基座3内侧的支撑板4上的螺钉孔10固定连接,电机2内侧的定位凸台9卡固在由电机盖11与内侧的支撑板4围成的两个定位孔14内。As shown in Figure 3, when the thickness of the
电机2外侧的定位凸台9通过压板12固定,压板12的固定方式可以采用两种:一种是压板12的宽度较宽,其通过螺钉与电机基座3外侧的支撑板4上的螺钉孔10固定连接,同时压板12能够压紧承托在活动支架6上的电机2外侧的定位凸台9,电机2外侧的定位凸台9卡固在由压板12与活动支架6围成的两个定位孔14内;另一种结构是,在活动支架6两端的顶部设置螺钉孔,压板12通过螺钉与活动支架6固定连接在一起,电机2外侧的定位凸台9卡固在由压板12与活动支架6围成的两个定位孔14内。The positioning boss 9 on the outside of the
活动支架6为一体注塑成型件,不仅可以保证其强度,同时可以减少安装结构,降低成本,提高生产效率。The
基于以上结构,本发明提供的一种空调室内机电机安装方法是:Based on the above structure, a method for installing the motor of an air conditioner indoor unit provided by the present invention is as follows:
电机基座3的宽度按大功率电机的厚度设计,当室内风机采用大功率电机时,电机2的厚度刚好与电机基座3相适配,电机2两侧的定位凸台9分别卡固在两个支撑板4与电机盖11和压板12围成的两个定位孔14内。The width of the
当电机2的厚度小于电机基座3的设计宽度时,在电机基座3内安装一个可以拆卸的活动支架6,用于填补因电机厚度不足而产生的空隙,并通过活动支架6将电机2牢固固定,电机安装的稳定性好,且易保证设计装配尺寸。When the thickness of the
如上所述,结合附图所给出的方案内容,可以衍生出类似的技术方案。但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。As mentioned above, a similar technical solution can be derived in combination with the content of the solution given in the accompanying drawings. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still within the scope of the technical solutions of the present invention.
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106403211A (en) * | 2016-06-01 | 2017-02-15 | 珠海格力电器股份有限公司 | Motor installation component and air conditioner |
| CN107023893A (en) * | 2017-04-21 | 2017-08-08 | 奥克斯空调股份有限公司 | The removable room conditioning of base |
| CN107062401A (en) * | 2017-04-21 | 2017-08-18 | 奥克斯空调股份有限公司 | Room air conditioner |
| CN107062402A (en) * | 2017-04-21 | 2017-08-18 | 奥克斯空调股份有限公司 | The removable room air conditioner of base |
| CN107120723A (en) * | 2017-04-21 | 2017-09-01 | 奥克斯空调股份有限公司 | The removable wall-hung air conditioner of base |
| CN107504575A (en) * | 2017-09-06 | 2017-12-22 | 珠海格力电器股份有限公司 | Indoor unit and air conditioner with same |
| CN107975934A (en) * | 2017-11-20 | 2018-05-01 | 珠海格力电器股份有限公司 | Water retaining structure and air conditioner with same |
| WO2018196774A1 (en) * | 2017-04-26 | 2018-11-01 | 珠海格力电器股份有限公司 | Base support and air conditioner having same |
| CN108800524A (en) * | 2017-04-26 | 2018-11-13 | 珠海格力电器股份有限公司 | Base end part and air conditioner with same |
| CN108826652A (en) * | 2017-04-26 | 2018-11-16 | 珠海格力电器股份有限公司 | Base end part and air conditioner with same |
| CN109140728A (en) * | 2018-07-11 | 2019-01-04 | 青岛海尔空调器有限总公司 | Mounting assembly and air conditioner indoor unit for air conditioner indoor unit |
| WO2019007181A1 (en) * | 2017-07-05 | 2019-01-10 | 格力电器(武汉)有限公司 | Air passage assembly and air conditioner |
| WO2020077768A1 (en) * | 2018-10-16 | 2020-04-23 | 珠海格力电器股份有限公司 | Motor press plate structure and air conditioner having same |
| CN111412322A (en) * | 2019-01-07 | 2020-07-14 | 浙江银轮机械股份有限公司 | Motor fixing structure of an electronic valve |
| CN113394899A (en) * | 2021-06-17 | 2021-09-14 | 珠海格力电器股份有限公司 | Motor support, air condensing units and air conditioner |
| CN113994148A (en) * | 2019-06-21 | 2022-01-28 | 东芝开利株式会社 | Indoor unit of air conditioner |
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| CN106403211A (en) * | 2016-06-01 | 2017-02-15 | 珠海格力电器股份有限公司 | Motor installation component and air conditioner |
| CN107023893A (en) * | 2017-04-21 | 2017-08-08 | 奥克斯空调股份有限公司 | The removable room conditioning of base |
| CN107062401A (en) * | 2017-04-21 | 2017-08-18 | 奥克斯空调股份有限公司 | Room air conditioner |
| CN107062402A (en) * | 2017-04-21 | 2017-08-18 | 奥克斯空调股份有限公司 | The removable room air conditioner of base |
| CN107120723A (en) * | 2017-04-21 | 2017-09-01 | 奥克斯空调股份有限公司 | The removable wall-hung air conditioner of base |
| CN107120723B (en) * | 2017-04-21 | 2023-03-03 | 奥克斯空调股份有限公司 | Wall-mounted air conditioner with detachable base |
| CN108800524A (en) * | 2017-04-26 | 2018-11-13 | 珠海格力电器股份有限公司 | Base end part and air conditioner with same |
| WO2018196774A1 (en) * | 2017-04-26 | 2018-11-01 | 珠海格力电器股份有限公司 | Base support and air conditioner having same |
| CN108826652A (en) * | 2017-04-26 | 2018-11-16 | 珠海格力电器股份有限公司 | Base end part and air conditioner with same |
| WO2019007181A1 (en) * | 2017-07-05 | 2019-01-10 | 格力电器(武汉)有限公司 | Air passage assembly and air conditioner |
| CN107504575A (en) * | 2017-09-06 | 2017-12-22 | 珠海格力电器股份有限公司 | Indoor unit and air conditioner with same |
| CN107975934A (en) * | 2017-11-20 | 2018-05-01 | 珠海格力电器股份有限公司 | Water retaining structure and air conditioner with same |
| US12123615B2 (en) | 2017-11-20 | 2024-10-22 | Gree Electric Appliances (Wuhan) Co., Ltd. | Water baffling structure and air conditioner with water baffling structure |
| CN109140728A (en) * | 2018-07-11 | 2019-01-04 | 青岛海尔空调器有限总公司 | Mounting assembly and air conditioner indoor unit for air conditioner indoor unit |
| WO2020077768A1 (en) * | 2018-10-16 | 2020-04-23 | 珠海格力电器股份有限公司 | Motor press plate structure and air conditioner having same |
| CN111412322A (en) * | 2019-01-07 | 2020-07-14 | 浙江银轮机械股份有限公司 | Motor fixing structure of an electronic valve |
| CN111412322B (en) * | 2019-01-07 | 2025-10-24 | 浙江银轮机械股份有限公司 | A motor fixing structure for an electronic valve |
| CN113994148A (en) * | 2019-06-21 | 2022-01-28 | 东芝开利株式会社 | Indoor unit of air conditioner |
| CN113394899A (en) * | 2021-06-17 | 2021-09-14 | 珠海格力电器股份有限公司 | Motor support, air condensing units and air conditioner |
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