CN103305879A - Filling method of large-area zinc electrolytic negative plate pre-stripping port - Google Patents
Filling method of large-area zinc electrolytic negative plate pre-stripping port Download PDFInfo
- Publication number
- CN103305879A CN103305879A CN2013102339839A CN201310233983A CN103305879A CN 103305879 A CN103305879 A CN 103305879A CN 2013102339839 A CN2013102339839 A CN 2013102339839A CN 201310233983 A CN201310233983 A CN 201310233983A CN 103305879 A CN103305879 A CN 103305879A
- Authority
- CN
- China
- Prior art keywords
- negative plate
- mould
- colloid
- mouth
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Electrolytic Production Of Metals (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to a filling method of a large-area zinc electrolytic negative plate pre-stripping port, which can realize the batch and scale production of the filling of the negative plate pre-stripping port. The method has the characteristics of low cost, simplicity, convenience, convenience in operation and easiness for controlling the product quality. In the method, a pre-stripping port filling mold, a clamp, an insertion plate groove, a pneumatic glue gun (containing a mixing nozzle) and an air compressor are mainly adopted. The filling method has the following remarkable characteristics that (1) the mold is low in cost and convenient to maintain; (2) the production labor intensity is low; (3) the land can be saved; (4) the batch and scale production can be realized; (5) the rate of pre-stripping port finished products is high.
Description
Technical field
The present invention relates to Zinc electrolysis negative plate prestripping mouth mass and fill manufacture technology field.
Background technology
The prestripping mouth is the critical process structure of designing at the negative plate specific position for convenient stripping zinc machine stripping zinc.Peel off mouthful after the place is filled with the megohmite such as resin, this position can't be amassed zinc and expose in electrolytic process, form to shell the edge of a knife under the zinc.
During the work of stripping zinc machine, two prestripping cuttves are close to cutter under prestripping mouth (every negative plate is provided with two prestripping mouths) two planes, zinc metal sheet and negative plate are torn four road breaches (every twice), negative plate this moment vertical uplift under the effect of stripping zinc machine lifting gear, the main hoe scaler that is fixedly installed is close to negative plate both sides center position and is peeled off zinc metal sheet.Therefore, the prestripping mouth is the auxiliary process that designs for ease of main hoe scaler stripping zinc, can effectively reduce stripping zinc group pressure, prevents from tearing zinc metal sheet.This function is significant for realizing machinery stripping zinc and guaranteeing to shell the zinc success ratio.
Simultaneously, it is the primary factor that causes negative plate to be scrapped that the prestripping mouth is scrapped, and accounts for the ratio that negative plate scraps and reaches more than 40%.Therefore, improving prestripping mouth quality is the negative plate primary approach in work-ing life.
At present, domestic specialized factory's specialization, the mass production cathode-anode plate of there is no, the domestic the type cathode-anode plate that has come into operation is import.And external producer also produces prestripping mouth manufacturing technology as negative plate core technology is blocked very tight.When the present invention developed, production technique, device, equipment, filling material that the prestripping mouth is made were blank.Therefore, from domestic industry development, the successful Application of this achievement has solved the key issue of negative plate production domesticization, mass production, provides possibility for successfully making the negative plate finished product.
Summary of the invention
A kind of big area Zinc electrolysis negative plate prestripping mouth fill method, the present invention is characterised in that: adopt Pneumatic glue gun to carry out injecting glue, adopt forming mould to realize the colloid solidification moulding, adopt anchor clamps (ground connection pincers) to provide holding force design plate truss mass to place negative plate; Wherein:
Pneumatic glue gun (indistinct spray gun mouth): with colloid fully extrude, mixing; Air compressor machine provides pressurized air for Pneumatic glue gun; Forming mould comprises: mold: comprise O RunddichtringO, patrix plastic paper, bed die; Comprise O RunddichtringO, counterdie plastic paper, pourer stopper (M10 screw), rising head plug (Ф 2.2 iron nails), double faced adhesive tape; Anchor clamps (ground connection pincers): the holding force that the colloid moulding is provided; Plate truss: adopt the mass vertical placement negative plate that tilts, prevent the negative plate rollover, place quantity for every and can adjust.
The operation steps of processing method of the present invention is as follows: (1) negative plate is added: negative plate is inserted the plate truss, and the spacing of truss can be according to the length adjustment of negative plate, and the energy side direction is put surely and got final product; But 38～45 of every plates; (2) mould is installed: align cathode aluminum plate and peel off mouth, install, bed die, guarantee that mold center is consistent with aluminium sheet die cavity center, the die cavity edges circular arc overlaps with internal diameter of the seal ring at this moment; (3) mould holding: two ground connection pincers is clamped to mold center, and two ground connection pincers are separated with angle, guarantee producing balanced forces in the mould, at this moment rigid plastics paper inboard and aluminium sheet prestripping interruption-forming loading mould cavity; (4) the prestripping mouth is filled, and glue rifle spiral colloid-injecting gun mouth is inserted mould gate, and the cocking filler when rising head has colloid to overflow, shows to fill and finishes; Respectively cast gate, rising head are clogged with pourer stopper (M10 screw) and rising head plug (Ф 2.2 iron nails); (5) form removal tool: after leaving standstill 48 hours, take off the ground connection pincers, with the lower upper/lower die of stripping zinc cutter shovel; (6) cleaning dead head will water, the rising head jut evens out; (7) negative plate undercarriage pile; So far, finish a collection of production work.So loop mass production.
Advantage of the present invention and positively effect
(1) die cost is lower, easy to maintenance
Mould of the present invention is except upper and lower mould, upper and lower moulding compound paper, plugboard trough need the secondary making, and all the other members are standardized component, and standardized component is simple in structure, and light, maintenance workload is little.Both make things convenient for bulk purchase, reduced purchase cost, and can shorten the supply time again, totally shortened the production cycle.Simultaneously, except patrix O RunddichtringO is the disposable use, all the other members all can be repeatedly used.Therefore, Mould Machining cost and use cost are all comparatively cheap.
(2) productive labor intensity is low,
Each component quality of the present invention's design is light, and action is simple, and convenient operation person coordinated realizes mass production, and labor intensity is low.
(3) production efficiency is high
A mouthful mass, large-scale production are peeled off in support of the present invention, but mass finish to concentrate behind the work step and enter next work step, can improve rapidly operator's skill level, realize the organic cooperation between the operator, boost productivity.Calculate by 8 hours/working days, 3 people/class, after sharing out the work and help one another, everyone per tour can reach 25.Production efficiency is larger.
(4) save the place
But 40 of every plates, the work-yard only needs 6m*4m, the production site saving.
Below in conjunction with specific embodiment the present invention is done further explanation.
Embodiment
A kind of big area Zinc electrolysis negative plate prestripping mouth fill method, the present invention is characterised in that: adopt Pneumatic glue gun to carry out injecting glue, adopt forming mould to realize the colloid solidification moulding, adopt anchor clamps (ground connection pincers) to provide holding force design plate truss mass to place negative plate; Wherein:
Pneumatic glue gun (indistinct spray gun mouth): with colloid fully extrude, mixing; Air compressor machine provides pressurized air for Pneumatic glue gun; Forming mould comprises: mold: comprise O RunddichtringO, patrix plastic paper, bed die; Comprise O RunddichtringO, counterdie plastic paper, pourer stopper (M10 screw), rising head plug (Ф 2.2 iron nails), double faced adhesive tape; Anchor clamps (ground connection pincers): the holding force that the colloid moulding is provided; Plate truss: adopt the mass vertical placement negative plate that tilts, prevent the negative plate rollover, place quantity for every and can adjust.
The operation steps of processing method of the present invention is as follows: (1) negative plate is added: negative plate is inserted the plate truss, and the spacing of truss can be according to the length adjustment of negative plate, and the energy side direction is put surely and got final product; But 38～45 of every plates; (2) mould is installed: align cathode aluminum plate and peel off mouth, install, bed die, guarantee that mold center is consistent with aluminium sheet die cavity center, the die cavity edges circular arc overlaps with internal diameter of the seal ring at this moment; (3) mould holding: two ground connection pincers is clamped to mold center, and two ground connection pincers are separated with angle, guarantee producing balanced forces in the mould, at this moment rigid plastics paper inboard and aluminium sheet prestripping interruption-forming loading mould cavity; (4) the prestripping mouth is filled, and glue rifle spiral colloid-injecting gun mouth is inserted mould gate, and the cocking filler when rising head has colloid to overflow, shows to fill and finishes; Respectively cast gate, rising head are clogged with pourer stopper (M10 screw) and rising head plug (Ф 2.2 iron nails); (5) form removal tool: after leaving standstill 48 hours, take off the ground connection pincers, with the lower upper/lower die of stripping zinc cutter shovel; (6) cleaning dead head will water, the rising head jut evens out; (7) negative plate undercarriage pile; So far, finish a collection of production work.So loop mass production.
Primary member of the present invention and act on as follows:
(1) Pneumatic glue gun (indistinct spray gun mouth)
Pneumatic glue gun provides the device that colloid is filled power, utilizes the pressurized air of 0.6MPa-0.8MPa as propulsion source.During action, two push rod Pneumatic glue guns are as power set, with independent canned two component colloids (A bucket component: tackiness agent; B bucket component: peptizer) from A, B glue bucket, extrude synchronously, and at the rifle abundant mixing in the mouth with the spiral batch mixing.
(2) forming mould
The forming mould Main Function is that the filling colloid is encapsulated in the cathode aluminum plate filled chamber, and filling face is in the same plane with aluminium sheet after guaranteeing colloid solidification.But A, B component colloid have can bonding aluminium sheet but with the characteristics of plastic paper layering.
Forming mould is divided into mold and bed die.Mold is that specification is organic slide of 110 mm *, 110 mm*10mm.Be processed with diameter and be respectively 9.8mm, 2.0mm through hole as cast gate and rising head.The cast gate injecting glue, Runner Exhaust.For sealed colloid and guarantee to solidify rear colloid plane and surface of aluminum plate at same plane, the design is take mold center as the center of circle, utilize machining mode to mill to make internal diameter for 90mm, the degree of depth for 2.5mm groove in, and be pressed into the sealing-ring that specification is Ф 3.5, during work by clamp.Adopt the isolation of rigid plastics paper between mold and the colloid, this plastic paper size is 120 mm *, 120 mm*0.175mm.For avoiding strike-through between cast gate, rising head place plastic paper and organic slide, adopt the double faced adhesive tape that is of a size of 26mm*10mm to seal.
All except not having cast gate, rising head, size is fully identical with mold with mold (comprising isolation plastic paper, sealing-ring) for bed die (comprising isolation plastic paper, sealing-ring).
(3) anchor clamps (ground connection pincers)
Anchor clamps provide holding force.During clamping die, aim at the upper and lower mould center of circle and the heavy stand center of circle, ground connection is clamped stressed toothholder in the center of upper/lower die, guarantee the mould stress equalization, guarantee that rigid plastics paper surface is in same plane substantially with aluminium sheet.。This moment, seal ring coil was evenly pressed from both sides drilling depth cun suitable groove, and two rigid plastics paper inboards form packing space with aluminium sheet heavy stand hole.
When colloid injects, constantly rise from lower to upper at enclosed space in the colloid sharp side, and air is discharged from rising head, discharges when rising head has an amount of colloid, shows that filling is full.
(4) plate truss
Plugboard trough is used for the slant setting negative plate.Similar two rows of plugboard trough are " comb " of dislocation side by side, and the comb back of the body is long No. 16 joist steel, and broach is the steel pipe of Φ 25mm*600mm, and steel pipe is welded to the joist steel both sides by the spacing of 300mm.
Claims (1)
1. a big area Zinc electrolysis negative plate prestripping mouth fill method is characterized in that: adopt Pneumatic glue gun to carry out injecting glue, adopt forming mould to realize the colloid solidification moulding, adopt anchor clamps to provide holding force design plate truss mass to place negative plate; Wherein:
Pneumatic glue gun: with colloid fully extrude, mixing; Air compressor machine provides pressurized air for Pneumatic glue gun; Forming mould comprises: mold: comprise O RunddichtringO, patrix plastic paper, bed die; Comprise O RunddichtringO, counterdie plastic paper, pourer stopper, rising head plug, double faced adhesive tape; Anchor clamps: the holding force that the colloid moulding is provided; Plate truss: adopt the mass vertical placement negative plate that tilts, prevent the negative plate rollover;
Its operation steps is as follows: (1) negative plate is added: negative plate is inserted the plate truss, and the spacing of truss can be according to the length adjustment of negative plate, and the energy side direction is put surely and got final product; But 38～45 of every plates; (2) mould is installed: align cathode aluminum plate and peel off mouth, install, bed die, guarantee that mold center is consistent with aluminium sheet die cavity center, the die cavity edges circular arc overlaps with internal diameter of the seal ring at this moment; (3) mould holding: two ground connection pincers is clamped to mold center, and two ground connection pincers are separated with angle, guarantee producing balanced forces in the mould, at this moment rigid plastics paper inboard and aluminium sheet prestripping interruption-forming loading mould cavity; (4) the prestripping mouth is filled, and glue rifle spiral colloid-injecting gun mouth is inserted mould gate, and the cocking filler when rising head has colloid to overflow, shows to fill and finishes; Respectively cast gate, rising head are clogged with pourer stopper and rising head plug; (5) form removal tool: after leaving standstill 48 hours, take off the ground connection pincers, with the lower upper/lower die of stripping zinc cutter shovel; (6) cleaning dead head will water, the rising head jut evens out; (7) negative plate undercarriage pile; So far, finish a collection of production work; So loop mass production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310233983.9A CN103305879B (en) | 2013-06-14 | 2013-06-14 | A kind of big area Zinc electrolysis negative plate prestripping mouth fill method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310233983.9A CN103305879B (en) | 2013-06-14 | 2013-06-14 | A kind of big area Zinc electrolysis negative plate prestripping mouth fill method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103305879A true CN103305879A (en) | 2013-09-18 |
| CN103305879B CN103305879B (en) | 2016-03-30 |
Family
ID=49131585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310233983.9A Active CN103305879B (en) | 2013-06-14 | 2013-06-14 | A kind of big area Zinc electrolysis negative plate prestripping mouth fill method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103305879B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111069542A (en) * | 2019-12-20 | 2020-04-28 | 株洲市金卓机车配件有限责任公司 | Casting processing technology of motor end cover die |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2142135A1 (en) * | 1995-02-09 | 1996-08-10 | Daniel Roy Mcmullen | Cathode plate and cover assembly and method of making it |
| CN1815783A (en) * | 2006-01-24 | 2006-08-09 | 南京博能燃料电池有限责任公司 | One-time glu-filling formation method for double-pole-plate sealing assembly |
| CN202380108U (en) * | 2011-12-12 | 2012-08-15 | 云南驰宏锌锗股份有限公司 | Large-area zinc electrolytic anode plate production line |
-
2013
- 2013-06-14 CN CN201310233983.9A patent/CN103305879B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2142135A1 (en) * | 1995-02-09 | 1996-08-10 | Daniel Roy Mcmullen | Cathode plate and cover assembly and method of making it |
| CN1815783A (en) * | 2006-01-24 | 2006-08-09 | 南京博能燃料电池有限责任公司 | One-time glu-filling formation method for double-pole-plate sealing assembly |
| CN202380108U (en) * | 2011-12-12 | 2012-08-15 | 云南驰宏锌锗股份有限公司 | Large-area zinc electrolytic anode plate production line |
Non-Patent Citations (3)
| Title |
|---|
| 吴民达: "《机械产品胶接密封技术实用手册》", 1995, article "胶接密封技术", pages: 284-286 * |
| 模具实用技术丛书编委会: "《橡胶模具设计应用实例》", 2004, article "橡胶模具知识", pages: 39-40 * |
| 齐贵亮: "《注射成型新技术》", 31 January 2011, article "特殊材料注射成型新技术" * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111069542A (en) * | 2019-12-20 | 2020-04-28 | 株洲市金卓机车配件有限责任公司 | Casting processing technology of motor end cover die |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103305879B (en) | 2016-03-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204054242U (en) | Semi-automatic wooden barrel staving plate side milling device | |
| CN204505504U (en) | A kind of full-automatic static pressure block machine | |
| CN101777421A (en) | Method for manufacturing voltage transformer by vacuum pressure gelation | |
| CN103305879A (en) | Filling method of large-area zinc electrolytic negative plate pre-stripping port | |
| CN201357223Y (en) | Blank and casting head overall system separating machine | |
| CN203160301U (en) | Anti-sticking bucket | |
| CN102847364B (en) | Piston type filter press | |
| CN110434217A (en) | A method of improving the anti-inflation height in part in complex thin-walled member liquid-filling shaping | |
| CN207103744U (en) | A kind of hot investment casting presses wax apparatus with modified form | |
| CN203021309U (en) | Carbon-decomposition evaporated mother liquor alkalization device for aluminum hydroxide production | |
| CN212664865U (en) | Thermoplastic forming device for hardware processing | |
| CN202909534U (en) | Piston type filter press | |
| CN203917557U (en) | The two-chamber production mould of the polygon shape tube of a kind of high strength water note aluminium list | |
| CN202672152U (en) | Propeller in full-automatic water-saving anti-seepage canal cast-in-situ forming machine | |
| CN210105242U (en) | Auxiliary device for beauty seam gun | |
| CN102248153B (en) | Pouring unit device | |
| CN206393294U (en) | A kind of special quick mold changing tools of CNC | |
| CN210730563U (en) | Multifunctional large-caliber cold-drawn steel pipe die | |
| CN206568489U (en) | A kind of injection mold with exhaust structure | |
| CN205600927U (en) | Immature soil brickmaking machine | |
| CN204866283U (en) | Automatic stirring graphite water spraying equipment | |
| CN203695316U (en) | Glue gun | |
| CN202316771U (en) | Flattening forming die for portable aluminum water jugs | |
| CN208467832U (en) | A kind of elongated material sawing fixture | |
| CN203888080U (en) | Structure for blocking glue inlet hole and glue runner of mould |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |