CN103305740A - Thoriated tungsten rhenium wire and preparation method thereof - Google Patents

Thoriated tungsten rhenium wire and preparation method thereof Download PDF

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CN103305740A
CN103305740A CN201310248841XA CN201310248841A CN103305740A CN 103305740 A CN103305740 A CN 103305740A CN 201310248841X A CN201310248841X A CN 201310248841XA CN 201310248841 A CN201310248841 A CN 201310248841A CN 103305740 A CN103305740 A CN 103305740A
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thorium
tungsten
wire
rhenium
potassium
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CN103305740B (en
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李猛进
张海坡
袁瑞杰
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Weihai Multicrystal Tungsten & Molybdenum Technologies Co Ltd
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Weihai Multicrystal Tungsten & Molybdenum Technologies Co Ltd
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Abstract

The invention relates to the technical field of preparation of a metal material, and particularly relates to a thoriated tungsten rhenium wire, which is especially suitable for winding a microwave oven magnetron, and a preparation method thereof. The thoriated tungsten rhenium wire is characterized by comprising the following components of 0.5-1.5% of thorium oxide, 0.3-0.5% of rhenium, 0.0020-0.0080% of potassium, and 97-98% of tungsten. Compared with the prior art, the thoriated tungsten rhenium wire has the following advantages that (1) according to the thoriated tungsten rhenium wire prepared by the method disclosed by the invention, thorium oxide particles are in fine and even distribution even if 0.0020-0.0080% of potassium is doped; and (2) the thoriated tungsten rhenium wire disclosed by the invention contains a microelement potassium in ingredient; a little of rhenium is added; the grain does not easily grow after the magnetron coil for the micro-wave oven wound by the thoriated tungsten rhenium wire is carbonized at a high temperature; stable tissue can be kept; and brittle failure caused by vibration in the transportation processes such as package, shipment and the like after production is finished can be ensured.

Description

Thorium tungsten-rhenium wire and manufacture method thereof
Technical field
The present invention relates in technical field of metal material manufacture, specifically a kind of thorium tungsten-rhenium wire and manufacture method thereof that is specially adapted to the coiling microwave oven magnetic.
Background technology
In the prior art, the magnetron that microwave oven is used adopts the thoriatde-tungsten wire coiling to form.For improving the stability of magnetron, require the magnetron with the thoriatde-tungsten wire coiled is carried out carbonizing treatment.Carbonization is that the magnetron that formalizes and assemble is placed in the steam of hydrocarbon polymer, be heated to 2200-2500 ℃, when the tungsten of hydrocarbon vapor and high temperature contacts, decomposite carbon and hydrogen, carbon is attached to the surface of thoriatde-tungsten wire, with tungsten formation wolfram varbide and to the tungsten internal divergence.Because the thorium atom is larger than tungsten with the bonding force of wolfram varbide, the thoriatde-tungsten wire of carbonization is under working temperature, and wolfram varbide is reduced into the thorium atom with Thorotrast, thereby makes the thoriatde-tungsten wire surface form a stable monatomic tectum, makes it to produce stable electron emission.
But, adopt the microwave oven magnetic of traditional thoriatde-tungsten wire preparation in the process of carbonization, because carbonization temperature is higher than the recrystallization temperature (approximately 2000 ℃) of thoriatde-tungsten wire, the tungsten grain coarsening rate is fast, cause the fragility of thoriatde-tungsten wire to increase, so that brittle failure easily occurs, reduce the yield rate in the microwave oven magnetic production process in the assembling of microwave oven magnetic and transportation.In addition, because traditional thoriatde-tungsten wire creep resisting ability is low, adopt the microwave oven magnetic of traditional thoriatde-tungsten wire preparation in use can deform, shorten its work-ing life.
Chinese patent ZL200610033294.3 discloses a kind of method that removes the impurity such as potassium by adding the strong acid solution washing, as announcing in its specification sheets, the method needs repeatedly to repeat to utilize successively deionization pure water, hydrochloric acid, hydrofluoric acid, deionization pure water washing material in acid cleaning process, filter and check the process of material, until the content of potassium in the material is down to less than behind the 15PPM, just be for further processing, the method complex steps has affected production efficiency; And on the other hand, studies show that, in the tungstenalloy an amount of trace element that adds such as potassium, effective refinement tungsten grain, acceleration of sintering, thereby reduction sintering temperature, inhibition is because being in for a long time the coarsening phenomenon of the Thorotrast particle that causes under the hot conditions.
Summary of the invention
The present invention is directed to the defective and the deficiency that exist in the prior art, propose a kind of work-ing life that can prolong magnetron, production technique is reasonable, the thorium tungsten-rhenium wire and the manufacture method thereof that are used for the coiling microwave oven magnetic of superior performance.
The present invention can reach by following measures:
A kind of thorium tungsten-rhenium wire is characterized in that comprising following each component:
Thorotrast 0.5-1.5%, rhenium 0.3-0.5%, potassium 0.0020-0.0080%, tungsten 97%-98%.
A kind of manufacture method of as mentioned above thorium tungsten-rhenium wire is characterized in that may further comprise the steps:
Step 1: preparation thorium tungsten powder, after solid-liquid mixes oven dry in the pot that mixes with blue tungsten powder with thorium nitrate 99.99004323A8urity solution, potassium nitrate solution, pure aluminium silicate solution, send into the thorium tungsten powder that the reduction furnace reduction obtains containing the Trace Potassium element, the reducing process of five sections temperature controls is adopted in reduction, five sections temperature are respectively 550 ℃, 650 ℃, 750 ℃, 850 ℃ and 950 ℃, and every section soaking time is 60-80min, and boat charge is the 300-350g/ boat, reducing atmosphere is hydrogen, and hydrogen flowing quantity is 3-5m 3/ h,
Step 2: add rhenium, the thorium tungsten powder that obtains in rehenic acid ammonium solution and the step 1 is mixed oven dry by solid-liquid, again reduce the thorium W-Re alloys powder of making doped with potassium, the reducing process of four sections temperature controls is adopted in reduction, four sections temperature are respectively 670 ℃, 720 ℃, 770 ℃ and 820 ℃, and every section soaking time is 60-80min, boat charge 300g, reducing atmosphere is hydrogen, and hydrogen flowing quantity is 15-30m 3/ h,
Step 3: high-energy ball milling, thorium W-Re powder is put into the ball grinder high-energy ball milling 3-5h that contains the urethane liner, ball-milling medium is the tungsten ball,
Step 4: compacting, adopt isostatic pressing, pressing force is 145-250MPa, obtains the thorium tungsten rod of substance between 1.5kg-2.5kg,
Step 5: sintering, adopt direct-electrifying incipient fusion sintering, sintering process rises to 3100A-3500A for to rise to 900A through 2 minutes electric currents by 0A through 18 minutes electric currents, rises to 4000A-4500A through 20 minutes electric currents again, obtains density at 17.5-18g/cm 3Between the incipient fusion bar,
Step 6: swaging, adopt swager, the incipient fusion bar is worked into diameter 3.3mm from about 17mm, is that 9mm and 5mm respectively carry out high temperature annealing one time at the incipient fusion bar respectively in this process, and annealing temperature is between 2000-2300 ℃, annealing speed 0.5-2m/min,
Step 7: wire drawing, the doping thorium tungsten rod of swaging into 3.3mm is entered the drawing wire machine wire drawing, the employing block is 2.8-2.4-2.0-1.52-1.24-1.08-0.93-, 0.77-0.7-, 0.63-0.57-0.51mm, obtains the black silk of doping thorium W-Re of 0.51mm,
Step 8: clean, to the black silk of diameter 0.51mm through electropolishing to 0.50mm, obtain the thorium tungsten-rhenium wire for the coiling microwave oven magnetic.
The present invention compared with prior art has the following advantages: (1) by the thorium tungsten-rhenium wire of the inventive method preparation, even the potassium of the 0.0020-0.0080% that mixed, the Thorotrast particle still is tiny even distribution.(2) thorium tungsten-rhenium wire of the present invention, contain trace elements K at composition, and add a small amount of rhenium element, adopt the magnetron for microwave oven coil of this thorium tungsten-rhenium wire coiling behind high temperature cabonization, crystal grain is difficult for growing up, can keep tissue stable, can guarantee to produce the transport courses such as complete rear packing, delivery and the brittle failure that causes because of vibrations can not occur.
Description of drawings:
Accompanying drawing 1 is the microstructure of thoriatde-tungsten wire rhenium silk of the present invention.
Accompanying drawing 2 is the microwave oven magnetic control coil microstructures behind high temperature cabonization that turn to thorium tungsten-rhenium wire of the present invention.
Accompanying drawing 3 is the microwave oven magnetic control coil microstructures behind high temperature cabonization that adopt traditional thorium tungsten-rhenium wire to turn to.
Embodiment:
Below in conjunction with drawings and Examples invention is described further:
Embodiment:
A kind of magnetic control coil preparation technology of thorium tungsten-rhenium wire:
Step 1: mix, thorium nitrate 99.99004323A8urity solution, potassium nitrate solution, pure aluminium silicate solution are poured in the pot that mixes mixed oven dry with blue tungsten powder through solid-liquid, trace element can be evenly distributed in the blue tungsten powder,
Step 2: reduction, blue tungsten powder after the doping reduces in reduction furnace, obtain containing the thorium tungsten powder of Trace Potassium element, the reducing process of five sections temperature controls is adopted in reduction, five sections temperature are respectively 550 ℃, 650 ℃, 750 ℃, 850 ℃ and 950 ℃, and every section soaking time is 60-80min, and boat charge is the 300-350g/ boat, reducing atmosphere is hydrogen, and hydrogen flowing quantity is 3-5m 3/ h, the powder size scope is 1.3-1.8 μ m,
Step 3: add rhenium, rehenic acid ammonium solution and the thorium tungsten powder that contains Trace Potassium are mixed oven dry by solid-liquid in the pot that mixes, again reduce the thorium W-Re alloys powder of making doped with potassium, the reducing process of four sections temperature controls is adopted in this reduction, four sections temperature are respectively 670 ℃, 720 ℃, 770 ℃ and 820 ℃, and every section soaking time is 60-80min, boat charge 300g, reducing atmosphere is hydrogen, and hydrogen flowing quantity is 3-5m 3/ h,
Step 4: high-energy ball milling, doping thorium W-Re powder is put into the ball grinder high-energy ball milling 3-5h that contains the urethane liner, ball-milling medium is the tungsten ball, ratio of grinding media to material is 5:1,
Step 5: compacting, adopt cold isostatic press, pressing force is 200MPa, obtains the substance 1.6kg of thorium W-Re bar, diameter between 18-19mm,
Step 6: sintering, adopt direct-electrifying incipient fusion sintering, sintering process is: rise to 900A through 2 minutes electric currents by 0A first, again through 18 minutes Current rises to 3100A-3500A, rise to 4000A-4500A through 20 minutes electric currents again, obtain density at 17.5-18g/cm 3Between the incipient fusion bar,
Step 7: swage, adopt swager, the incipient fusion bar is worked into diameter 3.3mm from about 17mm, in this process, when incipient fusion bar diameter is 9mm and 5mm, respectively carry out high temperature annealing one time, annealing temperature is between 2000 ℃-2300 ℃, annealing speed 0.5-2m/min,
Step 8: wire drawing, the doping thorium W-Re bar of the 3.3mm that obtains swaging enters the drawing wire machine wire drawing, adopting block is 2.8-2.4-2.0-1.52-1.24-1.08-0.93-0.77-0.7-0.63-0.57-0.51mm, the black silk of the thorium W-Re that obtains at last mixing, wire-drawing temperature is between 1200 ℃-900 ℃, temperature along with silk material diameter reduce reduce gradually
Step 9: clean, the black silk of diameter 0.51mm to 0.50mm, obtains the thorium tungsten-rhenium wire of coiling microwave oven magnetic through electropolishing.
As shown in Figure 1, adopt the microstructure of the thoriatde-tungsten wire rhenium silk that method provided by the invention makes to show, the Thorotrast particle is tiny and is evenly distributed on the tungsten basal body; The thorium tungsten-rhenium wire that adopts the present invention to make is compared with the thoriatde-tungsten wire that traditional technology makes, shown in accompanying drawing 2 and accompanying drawing 3, microwave oven magnetic control coil tungsten grain behind high temperature cabonization that the thorium tungsten-rhenium wire turns among the present invention still keeps tiny form, and the microwave oven magnetic control coil that adopts traditional thorium tungsten-rhenium wire to turn to generates thick tungsten grain behind high temperature cabonization.
The present invention compared with prior art, can overcome the Trace Potassium element to the disadvantageous effect of product, and technique is reasonable, can significantly improve production efficiency, have the following advantages: (1) is by the thorium tungsten-rhenium wire of the inventive method preparation, the potassium of 0.0020-0.0080% even mixed, the Thorotrast particle still is tiny even distribution.(2) thorium tungsten-rhenium wire of the present invention, contain trace elements K at composition, and add a small amount of rhenium element, adopt the magnetron for microwave oven coil of this thorium tungsten-rhenium wire coiling behind high temperature cabonization, crystal grain is difficult for growing up, can keep tissue stable, can guarantee to produce the transport courses such as complete rear packing, delivery and the brittle failure that causes because of vibrations can not occur.

Claims (4)

1. thorium tungsten-rhenium wire is characterized in that comprising following each component:
Thorotrast 0.5-1.5%, rhenium 0.3-0.5%, potassium 0.0020-0.0080%, tungsten 97%-98%.
2. the manufacture method of a thorium tungsten-rhenium wire as claimed in claim 1 is characterized in that may further comprise the steps:
Step 1: preparation thorium tungsten powder, after solid-liquid mixes oven dry in the pot that mixes with blue tungsten powder with thorium nitrate 99.99004323A8urity solution, potassium nitrate solution, pure aluminium silicate solution, send into the thorium tungsten powder that the reduction furnace reduction obtains containing the Trace Potassium element, the reducing process of five sections temperature controls is adopted in reduction, five sections temperature are respectively 550 ℃, 650 ℃, 750 ℃, 850 ℃ and 950 ℃, and every section soaking time is 60-80min, and boat charge is the 300-350g/ boat, reducing atmosphere is hydrogen, and hydrogen flowing quantity is 3-5m 3/ h,
Step 2: add rhenium, the thorium tungsten powder that obtains in rehenic acid ammonium solution and the step 1 is mixed oven dry by solid-liquid, again reduce the thorium W-Re alloys powder of making doped with potassium, the reducing process of four sections temperature controls is adopted in reduction, four sections temperature are respectively 670 ℃, 720 ℃, 770 ℃ and 820 ℃, and every section soaking time is 60-80min, boat charge 300g, reducing atmosphere is hydrogen, and hydrogen flowing quantity is 15-30m 3/ h,
Step 3: high-energy ball milling, thorium W-Re powder is put into the ball grinder high-energy ball milling 3-5h that contains the urethane liner, ball-milling medium is the tungsten ball,
Step 4: compacting, adopt isostatic pressing, pressing force is 145-250MPa, obtains the thorium tungsten rod of substance between 1.5kg-2.5kg,
Step 5: sintering, adopt direct-electrifying incipient fusion sintering, sintering process rises to 3100A-3500A for to rise to 900A through 2 minutes electric currents by 0A through 18 minutes electric currents, rises to 4000A-4500A through 20 minutes electric currents again, obtains density at 17.5-18g/cm 3Between the incipient fusion bar,
Step 6: swaging, adopt swager, the incipient fusion bar is worked into diameter 3.3mm from about 17mm, is that 9mm and 5mm respectively carry out high temperature annealing one time at the incipient fusion bar respectively in this process, and annealing temperature is between 2000-2300 ℃, annealing speed 0.5-2m/min,
Step 7: wire drawing, the doping thorium tungsten rod of swaging into 3.3mm is entered the drawing wire machine wire drawing, the employing block is 2.8-2.4-2.0-1.52-1.24-1.08-0.93-, 0.77-0.7-, 0.63-0.57-0.51mm, obtains the black silk of doping thorium W-Re of 0.51mm,
Step 8: clean, to the black silk of diameter 0.51mm through electropolishing to 0.50mm, obtain the thorium tungsten-rhenium wire for the coiling microwave oven magnetic.
3. the manufacture method of a kind of thorium tungsten-rhenium wire according to claim 2 is characterized in that the particle fineness scope of the thorium tungsten powder that contains the Trace Potassium element of acquisition in the step 1 is that the powder size scope is 1.3-1.8 μ m.
4. the manufacture method of a kind of thorium tungsten-rhenium wire according to claim 2 is characterized in that wire-drawing temperature is 1200 ℃-900 ℃ in the step 7.
CN201310248841.XA 2013-06-21 2013-06-21 Thoriated tungsten rhenium wire and preparation method thereof Active CN103305740B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108977777A (en) * 2018-08-06 2018-12-11 株洲佳邦难熔金属股份有限公司 A kind of effective W-Re of X-ray-Mo alloy composite anode target and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101781731A (en) * 2010-03-09 2010-07-21 朱惠冲 Multi-element high-temperature resistant anti-shock magnetron cathode
CN102816963A (en) * 2012-08-31 2012-12-12 自贡硬质合金有限责任公司 Tungsten-rhenium alloy and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101781731A (en) * 2010-03-09 2010-07-21 朱惠冲 Multi-element high-temperature resistant anti-shock magnetron cathode
CN102816963A (en) * 2012-08-31 2012-12-12 自贡硬质合金有限责任公司 Tungsten-rhenium alloy and preparation method thereof

Non-Patent Citations (1)

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Title
许泉华: "特种用途金属卤化物灯的电极及制备", 《中国照明电器》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108977777A (en) * 2018-08-06 2018-12-11 株洲佳邦难熔金属股份有限公司 A kind of effective W-Re of X-ray-Mo alloy composite anode target and preparation method thereof

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