CN103304860B - A kind of tire tread glue of non-oxidation zinc - Google Patents

A kind of tire tread glue of non-oxidation zinc Download PDF

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CN103304860B
CN103304860B CN201310237592.4A CN201310237592A CN103304860B CN 103304860 B CN103304860 B CN 103304860B CN 201310237592 A CN201310237592 A CN 201310237592A CN 103304860 B CN103304860 B CN 103304860B
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rubber
parts
quaternary ammonium
ammonium salt
vulcanization
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CN103304860A (en
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王益庆
段练
童亚明
吴晓辉
张立群
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Beijing University of Chemical Technology
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Beijing University of Chemical Technology
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Abstract

The present invention is a kind of tire tread glue of non-oxidation zinc, all adds zinc oxide in existing tread rubber.Can discharge zinc in environment in the production of tire, use and removal process, and the release of zinc can to HUMAN HEALTH, especially cause disadvantageous effect to hydrobiont and can polluted underground water.In the tire tread glue formulation of non-oxidation zinc of the present invention, in massfraction: every 100 parts of rubber, add 2 ~ 4 parts of quaternary ammonium salts, add carbon black, stearic acid, accelerant CZ, sulphur, antioxidant 4010NA simultaneously.Adopt base rubber to be based on styrene-butadiene rubber(SBR), natural rubber, cis-1,4-polybutadiene rubber and blend compounds thereof; Adopt quaternary ammonium salt to be cetyl trimethylammonium bromide, palmityl trimethyl ammonium chloride or Cetyltrimethylammonium bromide, octadecyl trimethyl ammonium chloride.The present invention replaces zinc oxide with quaternary ammonium salt, for activating promotor, reducing ash content and polluting, environmental protection more.

Description

A kind of tire tread glue of non-oxidation zinc
Technical field
The present invention relates to a kind of new vulcanization process, replace zinc oxide with quaternary ammonium salt, as activation promotor, obtain good performance, avoid zinc oxide and pollute.
Background technology
Recently, reduce the consumption of zinc oxide in rubber size and become an important research topic, because soluble zinc compound is harmful to aquatic organism.At rubber item, in the especially production of tire, use and removal process, zinc can be discharged in environment.Scrap tire rubber particle used when zinc in underground water may derive from the rubber dust of tire wear and build athletic ground.The release of zinc to HUMAN HEALTH, especially can cause disadvantageous effect to hydrobiont.In European Commission 2400/73/EC instruction, zinc oxide is divided into " to bad environmental ", risk predicate be R50/53 " toxic to aquatic organism, long-term harmful effect [1] can be produced to water surrounding.”
China in 2012 produces 8.92 hundred million, tire, is 2% calculating, can produces 35.68 ten thousand tons of zinc oxide, be that 1.6mg/L calculates, can pollute the water source of 2230 billion cubic meters by the water solubility of zinc oxide in waste material by zinc oxide mass ratio.And the natural resources recharge of the annual fresh groundwater of China is about 8840 billion cubic meters, fresh groundwater can production of resources be annual 3530 billion cubic meters.In junked tire, zinc oxide has caused very serious consequence to the pollution at water source.So reducing the consumption of zinc oxide in sizing material is our inevitable choice.
Quaternary ammonium salt is the important cats product of a class, is to be reacted by tertiary amine and alkylating agent and obtain, and this compounds is applied widely.Quaternary ammonium salt and other types surfactant compatibility good, and there is good emulsifying, wetting, solubilising, washing, sterilization, softness, help dye, fixation, a series of performance such as antistatic, except being used widely at chemical industry and other industrial circles, be also more and more subject to people's attention in antibacterial and sterilization.Quaternary ammonium salt is of a great variety, different according to its structure, can be divided into single long chain quaternary, two long chain quaternary, two long-chain bi-quaternary ammonium salt and other quaternary ammonium salts.Single long chain quaternary common are cetyl trimethylammonium bromide, Cetyltrimethylammonium bromide etc. [2].
The present invention relates to a kind of Novel vulcanization method that quaternary ammonium salt directly replaces zinc oxide.
Summary of the invention
Vulcanization accelerator decomposes to the object of the invention is to replace zinc oxide to promote with quaternary ammonium salt, obtains a kind of new vulcanization process, avoids zinc oxide to pollute.
The tire tread glue of a kind of Novel non-oxidation zinc that the present invention relates to, is characterized in that:
In tire tread glue formulation, in mass fraction: every 100 parts of rubber, add 2 ~ 4 parts of quaternary ammonium salts, replacing zinc oxide with quaternary ammonium salt, for activating promotor, removing all zinc oxide.
Adopt base rubber to be based on styrene-butadiene rubber(SBR), natural rubber, cis-1,4-polybutadiene rubber and blend compounds thereof.
Adopt quaternary ammonium salt to be cetyl trimethylammonium bromide, palmityl trimethyl ammonium chloride, Cetyltrimethylammonium bromide or octadecyl trimethyl ammonium chloride.
Beneficial effect of the present invention
(1) the present invention's quaternary ammonium salt replaces zinc oxide, regulates the curability of sizing material, promotes promotor decomposition, reduces ash content and pollutes, environmental protection more.
(2) technique involved in the present invention is simple, is easy to industrialization.
Accompanying drawing explanation
Fig. 1 is 150 DEG C of vulcanization curve figure of quaternary ammonium salt/styrene-butadiene rubber(SBR) and common styrene-butadiene rubber(SBR) 1502.Fig. 1 (a) is the vulcanization curve figure of embodiment 1 quaternary ammonium salt/styrene-butadiene rubber(SBR); Fig. 1 (b) is the vulcanization curve figure of the common styrene-butadiene rubber(SBR) of reference.
Fig. 2 is 150 DEG C of vulcanization curve figure of zinc oxide/styrene-butadiene rubber(SBR) and common styrene-butadiene rubber(SBR) 1502.Fig. 2 (a) is the vulcanization curve figure of embodiment 2 zinc oxide/styrene-butadiene rubber(SBR); Fig. 2 (b) is the vulcanization curve figure of the common styrene-butadiene rubber(SBR) of reference.
Fig. 3 is 143 DEG C of vulcanization curve figure of quaternary ammonium salt/natural rubber and common natural rubber.Fig. 3 (a) is the vulcanization curve figure of embodiment 3 quaternary ammonium salts/natural rubber; Fig. 3 (b) is the vulcanization curve figure of the common natural rubber of reference.
Fig. 4 is 143 DEG C of vulcanization curve figure of zinc oxide/caoutchouc and common natural rubber.Fig. 4 (a) is the vulcanization curve figure of embodiment 4 zinc oxide/caoutchouc; Fig. 4 (b) is the vulcanization curve figure of the common natural rubber of reference.
Fig. 5 is 150 DEG C of vulcanization curve figure of quaternary ammonium salt/cis-1,4-polybutadiene rubber and common cis-1,4-polybutadiene rubber 9000.Fig. 5 (a) is the vulcanization curve figure of embodiment 5 quaternary ammonium salts/cis-1,4-polybutadiene rubber; Fig. 5 (b) is the vulcanization curve figure of the common cis-1,4-polybutadiene rubber of reference.
Fig. 6 is 150 DEG C of vulcanization curve figure of zinc oxide/cis-1,4-polybutadiene rubber and common cis-1,4-polybutadiene rubber 9000.Fig. 6 (a) is the vulcanization curve figure of embodiment 6 zinc oxide/cis-1,4-polybutadiene rubber; Fig. 6 (b) is the vulcanization curve figure of the common cis-1,4-polybutadiene rubber of reference.
Fig. 7 is 145 DEG C of vulcanization curve figure of quaternary ammonium salt/styrene-butadiene rubber(SBR)/natural rubber and common styrene-butadiene rubber(SBR)/natural rubber blend compounds.Fig. 7 (a) is the vulcanization curve figure of embodiment 7 quaternary ammonium salts/styrene-butadiene rubber(SBR)/natural rubber; Fig. 7 (b) is the vulcanization curve figure of reference common styrene-butadiene rubber(SBR)/natural rubber blend compounds.
Fig. 8 is 150 DEG C of vulcanization curve figure of quaternary ammonium salt/styrene-butadiene rubber(SBR)/cis-1,4-polybutadiene rubber and common styrene-butadiene rubber(SBR)/cis-1,4-polybutadiene rubber blend compounds.Fig. 8 (a) is the vulcanization curve figure of embodiment 8 quaternary ammonium salts/styrene-butadiene rubber(SBR)/cis-1,4-polybutadiene rubber; Fig. 8 (b) is the vulcanization curve figure of reference common styrene-butadiene rubber(SBR)/natural rubber blend compounds.
Fig. 9 is 145 DEG C of vulcanization curve figure of quaternary ammonium salt/natural rubber/cis-1,4-polybutadiene rubber and common natural rubber/cis-1,4-polybutadiene rubber blend compounds.Fig. 9 (a) is the vulcanization curve figure of embodiment 9 quaternary ammonium salts/natural rubber/cis-1,4-polybutadiene rubber; Fig. 9 (b) is the vulcanization curve figure of reference common natural rubber/cis-1,4-polybutadiene rubber blend compounds.
Figure 10 is 145 DEG C of vulcanization curve figure of quaternary ammonium salt/styrene-butadiene rubber(SBR)/natural rubber/cis-1,4-polybutadiene rubber and common styrene-butadiene rubber(SBR)/natural rubber/cis-1,4-polybutadiene rubber blend compounds.Figure 10 (a) is the vulcanization curve figure of embodiment 10 quaternary ammonium salts/styrene-butadiene rubber(SBR)/natural rubber/cis-1,4-polybutadiene rubber; Figure 10 (b) is the vulcanization curve figure of the common styrene-butadiene rubber(SBR)/natural rubber/cis-1,4-polybutadiene rubber blend compounds of reference.
Embodiment
Embodiment 1 ~ 10 is that different glue kind adds the curability research of quaternary ammonium salt in different ingredients, and basic recipe is shown in Table 1.
Table 1. basic recipe table
Embodiment 1
Fill a prescription by table 1, styrene-butadiene rubber(SBR) 1502 consumption is 100 parts, carbon black N330 consumption 30 parts, zinc oxide dosage 0 part, palmityl trimethyl ammonium chloride consumption 2 parts be mixing, melting temperature is 50 DEG C, and curing temperature is 150 DEG C, and curing time is 1h.Then the curability of sizing material at testing 150 DEG C.150 DEG C of vulcanization curves of sample are as shown in curve (a) in Fig. 1, and 150 DEG C of vulcanization curves of reference are as shown in curve (b) in Fig. 1; Its cross-linked rubber curability and physical and mechanical properties are in table 2.
Table 2 quaternary ammonium salt is to styrene-butadiene rubber(SBR) performance impact
From table 2, result can be found out: compared with reference, the T containing 2 parts of quaternary ammonium salt sizing materials 10shorten, T 90slightly extend, occur to postpone sulfation; And its stress at definite elongation, tensile strength, tear strength are all improved, illustrate that quaternary ammonium salt can improve its mechanical property in styrene-butadiene rubber(SBR) system.
Embodiment 2
Fill a prescription by table 1, styrene-butadiene rubber(SBR) 1502 consumption is 100 parts, carbon black N330 consumption 30 parts, zinc oxide dosage 5 parts, quaternary ammonium salt consumption 0 part be mixing, melting temperature is 50 DEG C, and curing temperature is 150 DEG C, and curing time is 1h.Then the curability of sizing material at testing 150 DEG C.150 DEG C of vulcanization curves of sample are as shown in curve (a) in Fig. 2, and 150 DEG C of vulcanization curves of reference are as shown in curve (b) in Fig. 2; Its cross-linked rubber curability and physical and mechanical properties are in table 3.
Table 3 zinc oxide is to styrene-butadiene rubber(SBR) performance impact
From table 3, result can be found out: compared with reference, the T containing 5 parts of zinc oxide sizing materials 10slightly extend, T 90shorten, improve vulcanization rate; And its stress at definite elongation, tensile strength, tear strength are all improved.Embodiment 2 and embodiment 1 contrast and prove, palmityl trimethyl ammonium chloride has the effect promoting that vulcanization accelerator decomposes, and effect is as zinc oxide.
Embodiment 3
Fill a prescription by table 1, natural rubber consumption is 100 parts, carbon black loading 30 parts, zinc oxide dosage 0 part, Cetyltrimethylammonium bromide consumption 3 parts be mixing, melting temperature is 50 DEG C, and curing temperature is 143 DEG C, and curing time is 1h.Then the curability of sizing material at testing 143 DEG C.143 DEG C of vulcanization curves of sample are as shown in curve (a) in Fig. 3, and 143 DEG C of vulcanization curves of reference are as shown in curve (b) in Fig. 3; Its cross-linked rubber curability and physical and mechanical properties are in table 4.
Table 4 quaternary ammonium salt is to natural rubber performance impact
From table 4, result can be found out: compared with reference, the T containing 3 parts of quaternary ammonium salt sizing materials 10shorten, T 90also shorten, vulcanization rate improves; Its stress at definite elongation, tensile strength, tear strength all increase, and illustrate that quaternary ammonium salt can improve its mechanical property in natural rubber system.
Embodiment 4
Fill a prescription by table 1, natural rubber consumption is 100 parts, carbon black N330 consumption 30 parts, zinc oxide dosage be 5 parts, quaternary ammonium salt consumption 0 part is mixing, melting temperature is 50 DEG C, and curing temperature is 143 DEG C, and curing time is 1h.Then the curability of sizing material at testing 143 DEG C.143 DEG C of vulcanization curves of sample are as shown in curve (a) in Fig. 4, and 143 DEG C of vulcanization curves of reference are as shown in curve (b) in Fig. 4; Its cross-linked rubber curability and physical and mechanical properties are in table 5.
Table 5 zinc oxide is to natural rubber performance impact
From table 5, result can be found out: compared with reference, the T containing 5 parts of zinc oxide sizing materials 10, T 90all have certain prolongation, vulcanization rate slightly reduces; But its stress at definite elongation, tensile strength, tear strength are all significantly increased.Embodiment 4 and embodiment 3 contrast and prove, Cetyltrimethylammonium bromide has the effect promoting that vulcanization accelerator decomposes, and effect is as zinc oxide.
Embodiment 5
Fill a prescription by table 1, cis-1,4-polybutadiene rubber consumption is 100 parts, carbon black N330 consumption 30 parts, zinc oxide dosage 0 part, octadecyl trimethyl ammonium chloride consumption 4 parts be mixing, melting temperature is 50 DEG C, and curing temperature is 150 DEG C, and curing time is 1h.Then the curability of sizing material at testing 150 DEG C.150 DEG C of vulcanization curves of sample are as shown in curve (a) in Fig. 5, and 150 DEG C of vulcanization curves of reference are as shown in curve (b) in Fig. 5; Its cross-linked rubber curability and physical and mechanical properties are in table 6.
Table 6 quaternary ammonium salt is to cis-1,4-polybutadiene rubber performance impact
From table 6, result can be found out: compared with reference, the T containing 4 parts of quaternary ammonium salt sizing materials 10, T 90shorten, improve vulcanization rate; And its stress at definite elongation, tensile strength, tear strength are all improved, illustrate that quaternary ammonium salt can improve its mechanical property in cis-1,4-polybutadiene rubber system.
Embodiment 6
Fill a prescription by table 1, cis-1,4-polybutadiene rubber consumption is 100 parts, carbon black N330 consumption 30 parts, zinc oxide dosage 5 parts, quaternary ammonium salt consumption 0 part be mixing, melting temperature is 50 DEG C, and curing temperature is 150 DEG C, and curing time is 1h.Then the curability of sizing material at testing 150 DEG C.150 DEG C of vulcanization curves of sample are as shown in curve (a) in Fig. 6, and 150 DEG C of vulcanization curves of reference are as shown in curve (b) in Fig. 6; Its cross-linked rubber curability and physical and mechanical properties are in table 7.
Table 7 zinc oxide is to cis-1,4-polybutadiene rubber performance impact
From table 7, result can be found out: compared with reference, the T containing 3 parts of quaternary ammonium salt sizing materials 10, T 90all extend; And its stress at definite elongation, tensile strength, tear strength all significantly improve.Embodiment 6 and embodiment 5 contrast and prove, octadecyl trimethyl ammonium chloride has the effect promoting that vulcanization accelerator decomposes, and effect is as zinc oxide.Because the curability and mechanical performance compare that contain 3 parts of quaternary ammonium salt sizing materials are good, after this all replace 5 parts of zinc oxide with 3 parts of cetyl trimethylammonium bromides in embodiment.
Embodiment 7
Fill a prescription by table 1; styrene-butadiene rubber(SBR) 1502/ natural rubber consumption (the two mass ratio: 40/60), carbon black N330 consumption 30 parts, zinc oxide dosage 0 part, cetyl trimethylammonium bromide consumption 3 parts be mixing; melting temperature is 50 DEG C, and curing temperature is 150 DEG C, and curing time is 1h that is 100 parts.Then the curability of sizing material at testing 145 DEG C.145 DEG C of vulcanization curves of sample are as shown in curve (a) in Fig. 7, and 145 DEG C of vulcanization curves of reference are as shown in curve (b) in Fig. 7; Its cross-linked rubber curability and physical and mechanical properties are in table 8.
Table 8 quaternary ammonium salt is to styrene-butadiene rubber(SBR)/natural rubber blend compounds performance impact
From table 8, result can be found out: compared with reference, the T containing 3 parts of quaternary ammonium salt sizing materials 10, T 90all shorten, improve vulcanization rate; And its stress at definite elongation, tensile strength, tear strength are all improved, illustrate that quaternary ammonium salt can improve its mechanical property in styrene-butadiene rubber(SBR)/natural rubber paralled system.
Embodiment 8
Fill a prescription by table 1; styrene-butadiene rubber(SBR) 1502/ cis-1,4-polybutadiene rubber consumption (the two mass ratio: 40/60), carbon black N330 consumption 30 parts, zinc oxide dosage 0 part, cetyl trimethylammonium bromide consumption 3 parts be mixing; melting temperature is 50 DEG C, and curing temperature is 150 DEG C, and curing time is 1h that is 100 parts.Then the curability of sizing material at testing 150 DEG C.150 DEG C of vulcanization curves of sample are as shown in curve (a) in Fig. 8, and 150 DEG C of vulcanization curves of reference are as shown in curve (b) in Fig. 8; Its cross-linked rubber curability and physical and mechanical properties are in table 9.
Table 9 quaternary ammonium salt is to styrene-butadiene rubber(SBR)/cis-1,4-polybutadiene rubber blend compounds performance impact
From table 9, result can be found out: compared with reference, the T containing 3 parts of quaternary ammonium salt sizing materials 10, T 90all shorten, improve vulcanization rate; And its stress at definite elongation, tensile strength, tear strength are all improved, illustrate that quaternary ammonium salt can improve its mechanical property in styrene-butadiene rubber(SBR)/cis-1,4-polybutadiene rubber paralled system.
Embodiment 9
Fill a prescription by table 1, natural rubber/cis-1,4-polybutadiene rubber consumption (the two mass ratio: 50/50), carbon black N330 consumption 30 parts, zinc oxide dosage 0 part, cetyl trimethylammonium bromide consumption 3 parts be mixing that is 100 parts, melting temperature is 50 DEG C, and curing temperature is 145 DEG C, and curing time is 1h.Then the curability of sizing material at testing 145 DEG C.145 DEG C of vulcanization curves of sample are as shown in curve (a) in Fig. 9, and 145 DEG C of vulcanization curves of reference are as shown in curve (b) in Fig. 9; Its cross-linked rubber curability and physical and mechanical properties are in table 10.
Table 10 quaternary ammonium salt is to natural rubber/cis-1,4-polybutadiene rubber blend compounds performance impact
From table 10, result can be found out: compared with reference, the T containing 3 parts of quaternary ammonium salt sizing materials 10, T 90all slightly shorten, improve vulcanization rate; And its stress at definite elongation, tensile strength, tear strength are all improved, illustrate that quaternary ammonium salt can improve its mechanical property in natural rubber/cis-1,4-polybutadiene rubber paralled system.
Embodiment 10
Fill a prescription by table 1; styrene-butadiene rubber(SBR) 1502/ natural rubber/cis-1,4-polybutadiene rubber consumption (three's mass ratio: 10/80/10), carbon black N330 consumption 30 parts, zinc oxide dosage 0 part, cetyl trimethylammonium bromide consumption 3 parts be mixing; melting temperature is 50 DEG C; curing temperature is 145 DEG C, and curing time is 1h that is 100 parts.Then the curability of sizing material at testing 145 DEG C.145 DEG C of vulcanization curves of sample are as shown in curve (a) in Figure 10, and 145 DEG C of vulcanization curves of reference are as shown in curve (b) in Figure 10; Its cross-linked rubber curability and physical and mechanical properties are in table 11.
Table 11 quaternary ammonium salt is to styrene-butadiene rubber(SBR)/natural rubber/cis-1,4-polybutadiene rubber blend compounds performance impact
From table 11, result can be found out: compared with reference, the T containing 3 parts of quaternary ammonium salt sizing materials 10, T 90all shorten, improve vulcanization rate; And its stress at definite elongation, tensile strength, tear strength are all improved, illustrate that quaternary ammonium salt can improve its mechanical property in styrene-butadiene rubber(SBR)/natural rubber/cis-1,4-polybutadiene rubber paralled system.
Reference
[1] Wang Jinwen. about research (one) world rubber industry .Jun.2011Vol.38No.6:3 ~ 9 of reducing zinc oxide dosage in sizing material
[2] Liu Jiqi, Zhai Zhilei, Zhang Xiangbing, Zhang Yuqin. quaternary ammonium salt analytical technology progress. Chinese Disinfection magazine the 29th volume the 1st phase in 2012: 51 ~ 53.

Claims (2)

1. the tire tread glue of a non-oxidation zinc, it is characterized in that: styrene-butadiene rubber(SBR) 1502/ natural rubber/cis-1,4-polybutadiene rubber 9000/ blend compounds is 100 parts in mass, carbon black N330 consumption 30 parts, stearic acid 2 parts, accelerant CZ 1.2 parts, 1.5 parts, sulphur, antioxidant 4010NA 1.0 parts, quaternary ammonium salt 2 ~ 4 parts.
2. the tire tread glue of non-oxidation zinc according to claim 1, is characterized in that: adopt quaternary ammonium salt to be cetyl trimethylammonium bromide, palmityl trimethyl ammonium chloride, Cetyltrimethylammonium bromide or octadecyl trimethyl ammonium chloride.
CN201310237592.4A 2013-06-16 2013-06-16 A kind of tire tread glue of non-oxidation zinc Expired - Fee Related CN103304860B (en)

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CN107674260B (en) * 2017-11-02 2019-09-24 山东兴鸿源轮胎有限公司 A kind of tire tread glue of non-oxidation zinc
CN112111084A (en) * 2020-09-23 2020-12-22 东南新材料股份有限公司 Grinding aid containing organic quaternary ammonium salt and having peptization function and preparation method thereof
CN114989487B (en) * 2022-05-14 2023-07-28 戴近禹 Rubber vulcanization activator and application thereof in replacing zinc oxide with rubber product
CN116144116A (en) * 2022-07-01 2023-05-23 国网智能电网研究院有限公司 Composite insulating material for high-voltage cable accessories and preparation method thereof
WO2024063027A1 (en) * 2022-09-21 2024-03-28 株式会社ブリヂストン Crosslinked rubber and tire using same

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