CN103304695B - Load type non-metallocene catalyst, its preparation method and application thereof - Google Patents
Load type non-metallocene catalyst, its preparation method and application thereof Download PDFInfo
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- CN103304695B CN103304695B CN201210063788.1A CN201210063788A CN103304695B CN 103304695 B CN103304695 B CN 103304695B CN 201210063788 A CN201210063788 A CN 201210063788A CN 103304695 B CN103304695 B CN 103304695B
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- 0 C[C@]1N2Oc(c(C(C)(C)C)cc(C(C)(C)C)c3)c3C=*2c2ccccc2N1c1ccccc1 Chemical compound C[C@]1N2Oc(c(C(C)(C)C)cc(C(C)(C)C)c3)c3C=*2c2ccccc2N1c1ccccc1 0.000 description 3
- RPYLABQRVZLGQD-CHJDUVSTSA-N C[C@@H](CC[C@@H]1Oc(cc2)c(C3)cc2N)N3c2ccccc2C1(c1ccccc1)c1ccccc1 Chemical compound C[C@@H](CC[C@@H]1Oc(cc2)c(C3)cc2N)N3c2ccccc2C1(c1ccccc1)c1ccccc1 RPYLABQRVZLGQD-CHJDUVSTSA-N 0.000 description 1
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Abstract
The present invention relates to a kind of load type non-metallocene catalyst and preparation method thereof.Described load type non-metallocene catalyst has the features such as preparation is simple, Nonmetallocene component concentration is controlled, copolymerization effect is remarkable.The invention still further relates to the application of described load type non-metallocene catalyst in alkene homopolymerization/copolymerization.Described application and prior art have that catalysis in olefine polymerization activity is high, polymer stacks density is high, particle diameter is little and the feature be evenly distributed on year-on-year basis.
Description
The application is based on " national 11th Five-Year supporting plan problem " item understudied.This project obtains the great attention of the Ministry of Science and Technology and supports energetically, its target forms the polyolefin catalyst technology of new generation with independent intellectual property right, and improve domestic related products unification, improve China's polyolefine kind class, promote that it is to the future development of variation, seriation, customizations, high performance.
Technical field
The present invention relates to a kind of non-metallocene catalyst.Specifically, the present invention relates to a kind of load type non-metallocene catalyst, its preparation method and the application in alkene homopolymerization/copolymerization thereof.
Background technology
The non-metallocene catalyst that middle and later periods nineteen nineties occurs, after the non cyclopentadienyl catalyst time appears at metallocene catalyst, be therefore otherwise known as " after luxuriant " olefin polymerization catalysis.It has the feature similar to metallocene catalyst, can customize polymkeric substance as required, and cost is lower.The central atom of non-metallocene catalyst includes nearly all transition metal, reaches, even exceed metallocene catalyst at some aspect of performance, becomes the olefin polymerization catalysis of new generation after Ziegler-Natta and metallocene catalyst.According to the difference of the central atom of Primary Catalysts, non-metallocene (IIIB race, IVB race, VB race, group vib, VIIB race) catalyzer and non-luxuriant rear transition metal (VIII) catalyzer can be divided into again further.The excellent property of the polyolefin products manufactured by such catalyzer, and low cost of manufacture.Non-metallocene catalyst ligating atom is oxygen, nitrogen, sulphur and phosphorus, not containing cyclopentadienyl group or its deriveding group, as indenyl and fluorenyl etc., it is characterized in that central ion has stronger Electron Affinities, and there is cis alkyl or halogen metal division center, easily carry out alkene to insert and σ-key transfer, the easy alkylation of central metal, is conducive to the generation at cation activity center; The title complex formed has the geometric configuration of restriction, and stereoselectivity, electronegativity and chirality controllability, in addition, the metal-carbon key formed easily polarizes, and is more conducive to polymerization and the copolymerization of alkene.Therefore, even if the olefin polymer of higher molecular weight also can be obtained under higher polymeric reaction temperature.
But homogeneous catalyst has been proved it in olefinic polyreaction has that active duration is short, easily sticky still, methylaluminoxane consumption are high, and obtain the too low or too high weak point of polymericular weight, only can be used for solution polymerization process or high-pressure polymerization process, seriously limit its industrial applicability.
Patent ZL01126323.7, ZL02151294.9ZL02110844.7 and WO03/010207 disclose a kind of alkene homopolymerization/copolymerization catalyzer or catalyst system, there is alkene homopolymerization/copolymerization performance widely, but the catalyzer disclosed in this patent or catalyst system in olefinic polymerization time need higher promotor consumption, suitable olefin polymerizating activity could be obtained, and it is short to there is active duration in polymerization process, polymkeric substance glues the phenomenons such as still.
Common way be by non-metallocene catalyst by certain supported technology, make loaded catalyst, thus improve the polymerization of alkene and the particle form of resulting polymers.It shows as the initial activity suitably reducing catalyzer to a certain extent, the polymerization activity life-span of extending catalyst, reduce the caking or cruelly poly-phenomenon that even avoid in polymerization process, improve the form of polymkeric substance, improve the apparent density of polymkeric substance, it can be made to meet more polymerisation process, as vapour phase polymerization or slurry polymerization etc.
For patent ZL01126323.7, non-metallocene catalyst disclosed in ZL02151294.9ZL02110844.7 and WO03/010207, patent CN1539855A, CN1539856A, CN1789291A, CN1789292A, CN1789290A, WO/2006/063501, ZL200510119401.x etc. provide various ways and carry out load to obtain load type non-metallocene catalyst, but these patents all relate to porous oxide medium makes carrier or carrier component, porous oxide can support active ingredient in the course of the polymerization process and play the effect improving polymer morphology, but can not promote that active ingredient plays katalysis, therefore the performance that porous oxide carrier limits non-metallocene catalyst activity is added.
Load type non-metallocene catalyst patent disclosed in patent 200710162667.1,200710162676.0,200910210987.9 and 200910210991.5 provides containing porous oxide, and single take magnesium compound as the Catalysts and its preparation method of carrier.Owing to not having adding of porous oxide carrier, the catalytic performance of load type non-metallocene catalyst obtains and fully plays, and polymerization activity is higher.But this kind of catalyzer adopts the method for vacuum-drying or solvent deposition in carrier moulding process, be difficult to the moulding process and the particle form that control carrier, the therefore more difficult control of the form of polymkeric substance.
The magnesium halide generated in chemical reaction process also can prepare the olefin polymerization catalysis of load as carrier, and can regulate the formation speed of magnesium halide by controlling chemical reaction process, realizes the morphology Control to magnesium halide carrier with this.And research shows that the magnesium halide generated by Grignard reagent and halide reaction has higher specific surface, unordered crystalline structure (EurPolymJ, 2000,19:19), is suitable for preparing loaded catalyst.
Japanese Patent JP1054005A, JP1054006A and JP63186706A provide the method preparing high activity olefin polymerization catalyst, it makes Grignard reagent MgRX (R is alkyl, X is halogen) obtain magnesium compound carrier with halohydrocarbons reaction, then magnesium halide carrier load halogenated titanium makes loaded catalyst, and the activity of this catalyst olefinic polymerization is higher.
Japanese Patent JP1081803A provides a kind of method preparing olefin polymerization catalysis, it makes Grignard reagent MgRX (R is alkyl, X is halogen) react generate magnesium halide carrier with halogenated compound (as aluminum chloride), then magnesium halide carrier load halogenated titanium makes loaded catalyst.
Japanese Patent JP6192329A provides a kind of method preparing olefin polymerization catalysis, it makes Grignard reagent MgRX (R is alkyl, X is halogen) generate magnesium halide carrier with halohydrocarbons reaction, then carrier and halogenated titanium are obtained by reacting loaded catalyst.The carrier that the method obtains has narrow size distribution, and the catalyzer of preparation has good mobility.
Therefore, current present situation is, still needs a kind of load type non-metallocene catalyst, and its preparation method is simple, is applicable to suitability for industrialized production, and can overcomes those problems existed in prior art load type non-metallocene catalyst.
Summary of the invention
The present inventor finds through diligent research on the basis of existing technology, by using a kind of specific preparation method to manufacture described load type non-metallocene catalyst, just can solve foregoing problems, and this completes the present invention.
In the preparation method of load type non-metallocene catalyst of the present invention, do not add any proton (such as this area routine use those).In addition, in the preparation method of load type non-metallocene catalyst of the present invention, be not added to electron (in such as this area for this reason the compounds such as conventional monoesters class, di-esters, two ethers, diones and the diol-lipid used).Moreover, in the preparation method of load type non-metallocene catalyst of the present invention, also need not harsh reaction requirement and reaction conditions.Therefore, the preparation method of this loaded catalyst is simple, and is very suitable for suitability for industrialized production.
Specifically, the present invention relates to the content of following aspect:
1. a preparation method for load type non-metallocene catalyst, comprises the following steps:
Grignard reagent, halogenating agent are contacted in the presence of the solvent with Nonmetallocene title complex, obtains the step of modifying magnesium base carrier; With
The chemical processing agent and the described modification magnesium base carrier that make to be selected from IVB race metallic compound are reacted, and obtain the step of described load type non-metallocene catalyst.
2. according to the preparation method described in any preceding aspect, it is characterized in that, described halogenating agent is selected from halo C
1-30one or more in hydrocarbon, are preferably selected from chloro C
1-30hydrocarbon and bromo C
1-30one or more in hydrocarbon, wherein said C
1-30hydrocarbon is C
1-30alkane, C
2-30alkene, C
6-30aromatic hydrocarbons, C
7-30aralkyl hydrocarbon or C
7-30alkane aromatic hydrocarbons, described halogenating agent be preferably selected from monobromethane, monochloroethane, monobromethane, 1-chloro-butane, 1-chloro-hexane, chlorobenzene, bromobenzene and benzyl chloride one or more.
3. according to the preparation method described in any preceding aspect, it is characterized in that, it is one or more in the dialkyl magnesium of (R) (R ') Mg that described Grignard reagent is selected from alkyl magnesium halide that general formula is RMgX and general formula, wherein radicals R and R ' are same to each other or different to each other, and are C independently of one another
1-C
30alkyl, preferred C
1-C
30alkyl, C
2-C
30thiazolinyl, C
6-C
30aryl, C
7-C
30alkaryl or C
7-C
30aralkyl, further preferable methyl, ethyl, isobutyl-, iso-octyl, cyclohexyl, phenyl or benzyl, most preferable or ethyl, X is halogen, preferred chlorine or bromine, described Grignard reagent be preferably selected from methylmagnesium-chloride, ethylmagnesium chloride, phenyl-magnesium-chloride, benzylmagnesium chloride, dimethyl magnesium, magnesium ethide and diphenyl magnesium one or more.
4. according to the preparation method described in any preceding aspect, it is characterized in that, described solvent is selected from C
2-16chain ether (preferred C
4-12chain ether) and C
2-16cyclic ethers (preferred C
4-12cyclic ethers) in one or more, be preferably selected from ether, n-butyl ether, tetrahydrofuran (THF) and Isosorbide-5-Nitrae-dioxane one or more.
5., according to the preparation method described in any preceding aspect, it is characterized in that, described Nonmetallocene title complex be selected from the compound with following chemical structural formula one or more:
Be preferably selected from the compound (A) and compound (B) with following chemical structural formula one or more:
(A)(B)
More preferably the compound (A-1) with following chemical structural formula is selected to compound (A-4) and compound (B-1) to one or more in compound (B-4):
(B-3)(B-4)
In chemical structural formulas all above,
Q is 0 or 1;
D is 0 or 1;
M is 1,2 or 3;
M is selected from periodic table of elements III-th family to XI race atoms metal, preferably IVB race atoms metal, more preferably Ti (IV) and Zr (IV);
N is 1,2,3 or 4, depends on the valence state of described central metal atom M;
X is selected from halogen, hydrogen atom, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, nitrogen-containing group, sulfur-containing group, boron-containing group, containing aluminium base group, phosphorus-containing groups, silicon-containing group, germanic group or containing tin group, multiple X can be identical, also can be different, can also each other in key or Cheng Huan;
A be selected from Sauerstoffatom, sulphur atom, selenium atom,
-NR
23r
24,-N (O) R
25r
26,
-PR
28r
29,-P (O) R
30oR
31, sulfuryl, sulfoxide group or-Se (O) R
39, wherein N, O, S, Se and P are coordination atom separately;
B is selected from nitrogen-atoms, nitrogen-containing group, phosphorus-containing groups or C
1-C
30alkyl;
D is selected from nitrogen-atoms, Sauerstoffatom, sulphur atom, selenium atom, phosphorus atom, nitrogen-containing group, phosphorus-containing groups, C
1-C
30alkyl, sulfuryl, sulfoxide group,
-N (O) R
25r
26,
or-P (O) R
32(OR
33), wherein N, O, S, Se and P are coordination atom separately;
E is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and P are coordination atom separately;
F is selected from nitrogen-atoms, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and P are coordination atom separately;
G is selected from C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group;
Y is selected from Sauerstoffatom, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and P are coordination atom separately;
Z is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and P are coordination atom separately;
→ represent singly-bound or double bond;
-represent covalent linkage or ionic linkage;
---represent coordinate bond, covalent linkage or ionic linkage;
R
1to R
4, R
6to R
36, R
38and R
39be selected from hydrogen, C independently of one another
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan, is preferably formed aromatic ring, and
R
5be selected from lone-pair electron on nitrogen, hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups; Work as R
5for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups time, R
5in N, O, S, P and Se can carry out coordination as coordination atom and described center IVB race atoms metal,
Described safing function groups be selected from halogens, oxy radical, nitrogen-containing group, silicon-containing group, germanic group, sulfur-containing group, containing tin group, C
1-C
10ester group or nitro,
Described Nonmetallocene title complex be preferably selected from the compound with following chemical structural formula further one or more:
Most preferably be selected from the compound with following chemical structural formula one or more:
6., according to the preparation method described in any preceding aspect, it is characterized in that,
Described halogen is selected from F, Cl, Br or I;
Described nitrogen-containing group is selected from
-NR
23r
24,-T-NR
23r
24or-N (O) R
25r
26;
Described phosphorus-containing groups is selected from
-PR
28r
29,-P (O) R
30r
31or-P (O) R
32(OR
33);
Described oxy radical is selected from hydroxyl ,-OR
34with-T-OR
34;
Described sulfur-containing group is selected from-SR
35,-T-SR
35,-S (O) R
36or-T-SO
2r
37;
The described seleno group that contains is selected from-SeR
38,-T-SeR
38,-Se (O) R
39or-T-Se (O) R
39;
Described group T is selected from C
1-C
30the C of alkyl, replacement
1-C
30alkyl or described safing function group;
Described R
37be selected from hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl or described safing function group;
Described C
1-C
30alkyl is selected from C
1-C
30alkyl, C
7-C
50alkaryl, C
7-C
50aralkyl, C
3-C
30cyclic alkyl, C
2-C
30thiazolinyl, C
2-C
30alkynyl, C
6-C
30aryl, C
8-C
30condensed ring radical or C
4-C
30heterocyclic radical, wherein said heterocyclic radical contains the heteroatoms that 1-3 is selected from nitrogen-atoms, Sauerstoffatom or sulphur atom;
The C of described replacement
1-C
30alkyl is selected from one or more described halogen and/or described C
1-C
30the described C of alkyl alternatively base
1-C
30alkyl;
Described boron-containing group is selected from BF
4 -, (C
6f
5)
4b
-or (R
40bAr
3)
-;
Describedly be selected from aluminum alkyls, AlPh containing aluminium base group
4 -, AlF
4 -, AlCl
4 -, AlBr
4 -, AlI
4 -or R
41alAr
3 -;
Described silicon-containing group is selected from-SiR
42r
43r
44or-T-SiR
45;
Described germanic group is selected from-GeR
46r
47r
48or-T-GeR
49;
The described tin group that contains is selected from-SnR
50r
51r
52,-T-SnR
53or-T-Sn (O) R
54,
Described Ar represents C
6-C
30aryl, and
Described R
1to R
4, R
6to R
36, R
38and R
39be selected from hydrogen, C independently of one another
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan, is preferably formed aromatic ring; And
Described R
5be selected from lone-pair electron on nitrogen, hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups; Work as R
5for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups time, R
5in N, O, S, P and Se can carry out coordination as coordination atom and described center IVB race atoms metal,
R
40to R
54be selected from hydrogen, described C independently of one another
1-C
30the C of alkyl, described replacement
1-C
30alkyl or described safing function group, wherein these groups can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan, and
Described group T defines with any preceding aspect.
7. according to the preparation method described in any preceding aspect, it is characterized in that, the mol ratio of described Grignard reagent and described halogenating agent is 1: 1-100, preferably 1: 1-10, more preferably 1: 1-5, in the mol ratio of the described Grignard reagent of Mg element and described Nonmetallocene title complex for 1: 0.0001-1, preferably 1: 0.0002-0.4, more preferably 1: 0.0008-0.2, and in the described Grignard reagent of Mg element with the mol ratio of the described chemical processing agent of IVB race elemental metal for 1: 0.01-1, preferably 1: 0.01-0.50, more preferably 1: 0.05-0.30.
8. according to the preparation method described in any preceding aspect, it is characterized in that, described IVB race metallic compound be selected from IVB race metal halide, IVB race metal alkyl compound, IVB race metal alkoxide, IVB race metal alkyl halides and IVB race metal alkoxide halogenide one or more, be preferably selected from IVB race metal halide one or more, be more preferably selected from TiCl
4, TiBr
4, ZrCl
4, ZrBr
4, HfCl
4and HfBr
4in one or more, be most preferably selected from TiCl
4and ZrCl
4in one or more.
9. according to the preparation method described in any preceding aspect, also be included in and make before described chemical processing agent and described modification magnesium base carrier react, help the step of modifying magnesium base carrier described in chemical processing agent pre-treatment with what be selected from aikyiaiurnirsoxan beta, aluminum alkyls or its arbitrary combination.
10. according to the preparation method described in any preceding aspect, it is characterized in that, described aikyiaiurnirsoxan beta is selected from methylaluminoxane, ethylaluminoxane, one or more in isobutyl aluminium alkoxide and normal-butyl aikyiaiurnirsoxan beta, more preferably be selected from methylaluminoxane and isobutyl aluminium alkoxide one or more, and described aluminum alkyls is selected from trimethyl aluminium, triethyl aluminum, tri-n-n-propyl aluminum, triisobutyl aluminium, three n-butylaluminum, triisopentyl aluminium, three n-pentyl aluminium, tri-n-hexyl aluminum, three isohexyl aluminium, one or more in diethylmethyl aluminium and dimethyl ethyl aluminium, be preferably selected from trimethyl aluminium, triethyl aluminum, one or more in tri-n-n-propyl aluminum and triisobutyl aluminium, most preferably be selected from triethyl aluminum and triisobutyl aluminium one or more.
11., according to the preparation method described in any preceding aspect, is characterized in that, in the described magnesium compound of Mg element with to help the mol ratio of chemical processing agent for 1: 0-1.0 described in Al element, preferably 1: 0-0.5, more preferably 1: 0.1-0.5.
12. 1 kinds of load type non-metallocene catalysts, it manufactures by according to the preparation method described in any preceding aspect.
13. 1 kinds of alkene homopolymerization/copolymerization methods, it is characterized in that, with according to the load type non-metallocene catalyst described in aspect 9 for Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt for promotor, make alkene homopolymerization or copolymerization.
14. 1 kinds of alkene homopolymerization/copolymerization methods, is characterized in that, comprise the following steps:
Load type non-metallocene catalyst is manufactured according to the preparation method described in any preceding aspect, and
With described load type non-metallocene catalyst for Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt for promotor, make alkene homopolymerization or copolymerization.
Technique effect
Preparation method's technique simple possible of load type non-metallocene catalyst of the present invention, and the charge capacity of Nonmetallocene title complex is adjustable, can give full play to the performance that its catalysis in olefine polymerization obtains polyolefin product.
Adopt method for preparing catalyst provided by the invention, because catalyzer is prepared by load non-metallocene metal complexes and chemical processing agent process two steps, in catalyzer the constituent content of active metal and the molar ratio of regular activated metal and Nonmetallocene title complex controlled, thus effectively control catalyst activity and polymer performance.
Method for preparing catalyst provided by the invention, effectively can reduce the median size of polymer beads, and easier catalysis obtains the less and polymkeric substance be evenly distributed of particle diameter; Nonmetallocene title complex distributes more even in the carrier simultaneously, is more conducive to the performance of Nonmetallocene title complex performance.
Embodiment
Below the specific embodiment of the present invention is described in detail, but it is pointed out that protection scope of the present invention not by the restriction of these embodiments, but determined by claims of annex.
In the context of the present invention, unless otherwise defined explicitly, or this implication is beyond the understanding scope of those skilled in the art, hydrocarbon more than 3 carbon atoms or hydrocarbon derivative group (such as propyl group, propoxy-, butyl, butane, butylene, butenyl, hexane etc.) not titled with all have time prefix " just " with titled with implication identical time prefix " just ".Such as, propyl group is generally understood as n-propyl, and butyl is generally understood as normal-butyl.
The present invention relates to a kind of preparation method of load type non-metallocene catalyst, comprise the following steps: Grignard reagent, halogenating agent are contacted in the presence of the solvent with Nonmetallocene title complex, obtain the step of modifying magnesium base carrier; React with the chemical processing agent and described modification magnesium base carrier that make to be selected from IVB race metallic compound, obtain the step of described load type non-metallocene catalyst.
According to the present invention, Grignard reagent, halogenating agent are contacted in the presence of the solvent with Nonmetallocene title complex (contact reacts or contact procedure), obtain and modify magnesium base carrier.
Below described Grignard reagent is specifically described.
According to the present invention, as described Grignard reagent, such as can enumerate and be selected from least one that alkyl magnesium halide that general formula is RMgX and general formula are the dialkyl magnesium of (R) (R ') Mg.
In aforementioned formula, radicals R is same to each other or different to each other with R ' (preferably identical), is selected from C independently of one another
1-C
30alkyl, such as C
1-C
30alkyl (straight chain, side chain or ring-type), C
2-C
30thiazolinyl (straight chain, side chain or ring-type), C
6-C
30aryl, C
7-C
30alkaryl or C
7-C
30aralkyl, wherein preferable methyl, ethyl, isobutyl-, iso-octyl, cyclohexyl, phenyl and benzyl, most preferable and ethyl.X is selected from halogen, preferred chlorine and bromine.
As described alkyl magnesium halide, preferable methyl magnesium chloride, ethylmagnesium chloride, propyl group magnesium chloride, n-butylmagnesium chloride magnesium, isobutyl-magnesium chloride, n-hexyl magnesium chloride, isohexyl magnesium chloride, phenyl-magnesium-chloride, benzylmagnesium chloride, methyl-magnesium-bromide, ethylmagnesium bromide, propyl group magnesium bromide, normal-butyl magnesium bromide, selenium alkynide, n-hexyl magnesium bromide, isohexyl magnesium bromide, phenyl-magnesium-bromide and Benzylphosphonium Bromide magnesium, further preferable methyl magnesium chloride, ethylmagnesium chloride, phenyl-magnesium-chloride and benzylmagnesium chloride.
These alkyl magnesium halides can be used alone one, or use multiple with arbitrary ratio combination.
As described dialkyl magnesium, dimethyl magnesium (Mg (CH such as can be enumerated
3)
2), magnesium ethide (Mg (CH
3cH
2)
2), dipropyl magnesium (Mg (C
3h
7)
2), diisobutyl magnesium (Mg (i-C
4h
9)
2), di-n-butyl magnesium (Mg (C
4h
9)
2), diisoamyl magnesium (Mg (i-C
5h
11)
2), two n-pentyl magnesium (Mg (C
5h
11)
2), dihexyl magnesium (Mg (C
6h
13)
2), two isohexyl magnesium (Mg (i-C
6h
13)
2), methylethyl magnesium (Mg (CH
3cH
2) (CH
3)), diphenyl magnesium (Mg (C
6h
5)
2) and dibenzyl magnesium (Mg [CH
2(C
6h
5)]
2) etc., wherein preferred dimethyl magnesium, magnesium ethide, diisobutyl magnesium, dicyclohexyl magnesium, diphenyl magnesium and dibenzyl magnesium, most preferably dimethyl magnesium, diphenyl magnesium and magnesium ethide.
These dialkyl magnesium can be used alone one, or use multiple with arbitrary ratio combination.
According to the present invention, as described Grignard reagent, only can adopt described alkyl magnesium halide, also only can adopt described dialkyl magnesium, but also can adopt any mixture of described alkyl magnesium halide and described dialkyl magnesium.And to the ratio of component each in this mixture, there is no particular limitation, can select arbitrarily as required.
Grignard reagent involved in the present invention can manufacture according to the method for well known to a person skilled in the art, also can directly use commercially available product, there is no particular limitation.
According to the present invention, halogenating agent is selected from halo C
1-30at least one in hydrocarbon, preferred chloro and/or bromo C
1-30at least one in hydrocarbon.According to the present invention one preferred embodiment, described C
1-30hydrocarbon is selected from C
1-30alkane, C
2-30alkene, C
6-30aromatic hydrocarbons, C
7-30aralkyl hydrocarbon and C
7-30alkane aromatic hydrocarbons.It is further preferred that described halogenating agent is selected from monobromethane, monochloroethane, monobromethane, 1-chloro-butane, 1-chloro-hexane, chlorobenzene, bromobenzene and benzyl chloride.
These halogenating agents can be used alone one, or use multiple with arbitrary ratio combination.
According to the present invention, to described solvent (hereinafter sometimes referred to dissolving Grignard reagent solvent), there is no particular limitation, as long as it can dissolve described Grignard reagent and described halogenating agent (preferably can also dissolve following Nonmetallocene title complex), and with them, chemical reaction does not occur.
As described solvent, such as C can be enumerated
2-16chain ether (preferred C
4-12chain ether) and C
2-16cyclic ethers (preferred C
4-12cyclic ethers) in one or more, wherein preferably ether, n-butyl ether, tetrahydrofuran (THF) and Isosorbide-5-Nitrae-dioxane or its combine arbitrarily.
These solvents can be used alone one, or use multiple with arbitrary ratio combination.
According to the present invention, to the consumption of described dissolving Grignard reagent solvent, there is no particular limitation, can suitably select as required, as long as it can realize aforesaid contact reacts.Generally speaking, as the overall consumption of described dissolving Grignard reagent solvent in this contact procedure (such as comprising the consumption during solution of preparation as follows except grignard reagent solution), such as can be set as making described Grignard reagent (solid) reach 1mol: 200 ~ 3000ml with the ratio of described solvent, preferred 1mol: 500 ~ 2000ml, more preferably 1mol: 500 ~ 1000ml, but be obviously not limited to this, those skilled in the art can carry out suitable adjustment completely as required.
According to the present invention, term " Nonmetallocene title complex " is a kind of single centre olefin polymerization catalysis for metallocene catalyst, not containing the cyclopentadienyl or derivatives thereof such as luxuriant ring, fluorenes ring or indenes ring in structure, and the organometallics (therefore described Nonmetallocene title complex is also sometimes referred to as non-metallocene olefin polymerization title complex) of olefinic polymerization catalysis activity can be demonstrated when combining with promotor (than as mentioned below those).This compound comprises the polydentate ligand (preferred tridentate ligand or more tooth part) that central metal atom is combined with coordinate bond with at least one and described central metal atom, and term " Nonmetallocene part " is aforesaid polydentate ligand.
According to the present invention, described Nonmetallocene title complex is selected from the compound with following chemical structural formula:
According to this chemical structural formula, the part forming coordinate bond with central metal atom M comprises n radicals X and m polydentate ligand (structural formula in bracket).According to the chemical structural formula of described polydentate ligand, group A, D and E (coordination group) form coordinate bond by coordination atom contained by these groups heteroatomss such as () such as N, O, S, Se and P with described central metal atom M.
According to the present invention, all parts (comprising described radicals X and described polydentate ligand) with the absolute value of the negative charge sum absolute value positively charged with described central metal atom M identical.
In one more specifically embodiment, described Nonmetallocene title complex is selected from the compound (A) and compound (B) with following chemical structural formula.
In one more specifically embodiment, described Nonmetallocene title complex is selected from the compound (A-1) with following chemical structural formula to compound (A-4) and compound (B-1) to compound (B-4).
In above all chemical structural formulas,
Q is 0 or 1;
D is 0 or 1;
M is 1,2 or 3;
M is selected from periodic table of elements III-th family to XI race atoms metal, preferably IVB race atoms metal, such as can enumerate Ti (IV), Zr (IV), Hf (IV), Cr (III), Fe (III), Ni (II), Pd (II) or Co (II);
N is 1,2,3 or 4, depends on the valence state of described central metal atom M;
X is selected from halogen, hydrogen atom, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, nitrogen-containing group, sulfur-containing group, boron-containing group, containing aluminium base group, phosphorus-containing groups, silicon-containing group, germanic group or containing tin group, multiple X can be identical, also can be different, can also each other in key or Cheng Huan;
A be selected from Sauerstoffatom, sulphur atom, selenium atom,
-NR
23r
24,-N (O) R
25r
26,
-PR
28r
29,-P (O) R
30oR
31, sulfuryl, sulfoxide group or-Se (O) R
39, wherein N, O, S, Se and P are coordination atom separately;
B is selected from nitrogen-atoms, nitrogen-containing group, phosphorus-containing groups or C
1-C
30alkyl;
D is selected from nitrogen-atoms, Sauerstoffatom, sulphur atom, selenium atom, phosphorus atom, nitrogen-containing group, phosphorus-containing groups, C
1-C
30alkyl, sulfuryl, sulfoxide group,
-N (O) R
25r
26,
or-P (O) R
32(OR
33), wherein N, O, S, Se and P are coordination atom separately;
E is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group (-CN), wherein N, O, S, Se and P are coordination atom separately;
F is selected from nitrogen-atoms, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and P are coordination atom separately;
G is selected from C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group;
Y is selected from Sauerstoffatom, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and P are coordination atom separately;
Z is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group (-CN), such as can enumerates-NR
23r
24,-N (O) R
25r
26,-PR
28r
29,-P (O) R
30r
31,-OR
34,-SR
35,-S (O) R
36,-SeR
38or-Se (O) R
39, wherein N, O, S, Se and P are coordination atom separately;
→ represent singly-bound or double bond;
-represent covalent linkage or ionic linkage;
---represent coordinate bond, covalent linkage or ionic linkage.
R
1to R
4, R
6to R
36, R
38and R
39be selected from hydrogen, C independently of one another
1-C
30the C of alkyl, replacement
1-C
30alkyl (wherein preferred halo alkyl, such as-CH
2cl and-CH
2cH
2or safing function group Cl).Above-mentioned group can be the same or different to each other, wherein adjacent group such as R
1with R
2, R
6with R
7, R
7with R
8, R
8with R
9, R
13with R
14, R
14with R
15, R
15with R
16, R
18with R
19, R
19with R
20, R
20with R
21, R
23with R
24, or R
25with R
26etc. key or Cheng Huan can be combined togather into, be preferably formed aromatic ring, such as unsubstituted phenyl ring or by 1-4 C
1-C
30the C of alkyl, replacement
1-C
30alkyl (wherein preferred halo alkyl, such as-CH
2cl and-CH
2cH
2cl) or safing function group replace phenyl ring, and
R
5be selected from lone-pair electron on nitrogen, hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups.Work as R
5for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups time, R
5in N, O, S, P and Se can carry out coordination as coordination atom and described center IVB race atoms metal.
According to the present invention, in aforementioned all chemical structural formulas, as the case may be, any adjacent two or more groups, such as R
21with group Z, or R
13with group Y, ring can be combined togather into, be preferably formed the heteroatomic C comprising and come from described group Z or Y
6-C
30heteroaromatic, such as pyridine ring etc., wherein said heteroaromatic is optionally selected from C by one or more
1-C
30the C of alkyl, replacement
1-C
30the substituting group of alkyl and safing function group replaces.
In the context of the present invention, described halogen is selected from F, Cl, Br or I.Described nitrogen-containing group is selected from
-NR
23r
24,-T-NR
23r
24or-N (O) R
25r
26.Described phosphorus-containing groups is selected from
-PR
28r
29,-P (O) R
30r
31or-P (O) R
32(OR
33).Described oxy radical is selected from hydroxyl ,-OR
34with-T-OR
34.Described sulfur-containing group is selected from-SR
35,-T-SR
35,-S (O) R
36or-T-SO
2r
37.The described seleno group that contains is selected from-SeR
38,-T-SeR
38,-Se (O) R
39or-T-Se (O) R
39.Described group T is selected from C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group.Described R
37be selected from hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group.
In the context of the present invention, described C
1-C
30alkyl is selected from C
1-C
30alkyl (preferred C
1-C
6alkyl, such as isobutyl-), C
7-C
50alkaryl (such as tolyl, xylyl, diisobutyl phenyl etc.), C
7-C
50aralkyl (such as benzyl), C
3-C
30cyclic alkyl, C
2-C
30thiazolinyl, C
2-C
30alkynyl, C
6-C
30aryl (such as phenyl, naphthyl, anthryl etc.), C
8-C
30condensed ring radical or C
4-C
30heterocyclic radical, wherein said heterocyclic radical contains the heteroatoms that 1-3 is selected from nitrogen-atoms, Sauerstoffatom or sulphur atom, such as pyridyl, pyrryl, furyl or thienyl etc.
According to the present invention, in the context of the present invention, according to the particular case to its relevant group combined, described C
1-C
30alkyl refers to C sometimes
1-C
30hydrocarbon two base (divalent group, or be called C
1-C
30alkylene) or C
1-C
30hydrocarbon three base (trivalent radical), this is obvious to those skilled in the art.
In the context of the present invention, the C of described replacement
1-C
30alkyl refers to the aforementioned C with one or more inert substituent
1-C
30alkyl.So-called inert substituent, refers to these substituting groups and aforementioned coordinative group (is referred to aforementioned group A, D, E, F, Y and Z, or also optionally comprises radicals R
5) there is no substantial interference with the complexation process of described central metal atom M; In other words, the chemical structure by polydentate ligand of the present invention limit, and these substituting groups do not have ability or have no chance (being such as subject to the impact of steric hindrance etc.) coordination reaction occurs with described central metal atom M and forms coordinate bond.Generally speaking, described inert substituent is such as selected from aforesaid halogen or C
1-C
30alkyl (preferred C
1-C
6alkyl, such as isobutyl-).
In the context of the present invention, described safing function group does not comprise aforesaid C
1-C
30the C of alkyl and aforesaid replacement
1-C
30alkyl.As described safing function group, such as can enumerate be selected from aforementioned halogen, aforementioned oxy radical, aforementioned nitrogen-containing group, silicon-containing group, germanic group, aforementioned sulfur-containing group, containing tin group, C
1-C
10ester group or nitro (-NO
2) at least one etc.
In the context of the present invention, the chemical structure by polydentate ligand of the present invention limit, and described safing function group has following characteristics:
(1) complexation process of described group A, D, E, F, Y or Z and described central metal atom M is not disturbed, and
(2) with the coordination ability of described central metal atom M lower than described A, D, E, F, Y and Z group, and do not replace the existing coordination of these groups and described central metal atom M.
In the context of the present invention, described boron-containing group is selected from BF
4 -, (C
6f
5)
4b
-or (R
40bAr
3)
-; Describedly be selected from aluminum alkyls, AlPh containing aluminium base group
4 -, AlF
4 -, AlCl
4 -, AlBr
4 -, AlI
4 -or R
41alAr
3 -; Described silicon-containing group is selected from-SiR
42r
43r
44or-T-SiR
45; Described germanic group is selected from-GeR
46r
47r
48or-T-GeR
49; The described tin group that contains is selected from-SnR
50r
51r
52,-T-SnR
53or-T-Sn (O) R
54, wherein Ar represents C
6-C
30aryl.R
40to R
54be selected from hydrogen, aforesaid C independently of one another
1-C
30the C of alkyl, aforesaid replacement
1-C
30alkyl or aforesaid safing function group, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan.Wherein, the definition of group T is the same, described R
1to R
4, R
6to R
36, R
38and R
39be selected from hydrogen, C independently of one another
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan, is preferably formed aromatic ring; And described R
5be selected from lone-pair electron on nitrogen, hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups; Work as R
5for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups time, R
5in N, O, S, P and Se can carry out coordination as coordination atom and described center IVB race atoms metal.
As described Nonmetallocene title complex, such as following compound can be enumerated:
Described Nonmetallocene title complex is preferably selected from following compound:
Described Nonmetallocene title complex is preferably selected from following compound further:
Described Nonmetallocene title complex is more preferably selected from following compound:
These Nonmetallocene title complexs can be used alone one, or use multiple with arbitrary ratio combination.
According to the present invention, the described polydentate ligand in described Nonmetallocene title complex is not as the normally used diether compounds of electronic donor compound capable in this area.
Described Nonmetallocene title complex or described polydentate ligand can manufacture according to any method well known by persons skilled in the art.About the particular content of its manufacture method, such as can see WO03/010207 and Chinese patent ZL01126323.7 and ZL02110844.7 etc., this specification sheets introduces the full text of these documents as a reference at this point.
According to the present invention, to Grignard reagent, halogenating agent and the way of contact in the presence of solvent of Nonmetallocene title complex, there is no particular limitation.Such as can enumerate, aforementioned dissolving Grignard reagent solvent is first utilized to prepare the solution of described Grignard reagent respectively, (now respective used dissolving Grignard reagent solvent can be identical for the solution (as required) of described halogenating agent and the solution (as required) of described Nonmetallocene title complex, also can be different), then in described grignard reagent solution successively or be metered into the mode of (preferably dripping) described halogenating agent or halogenating agent solution and described Nonmetallocene title complex or Nonmetallocene complex solution simultaneously, or the described grignard reagent solution of metering mixing simultaneously, the mode of described halogenating agent solution and described Nonmetallocene complex solution, or, described Grignard reagent, described halogenating agent and described Nonmetallocene title complex are measured interpolation (preferably dripping) to the mode etc. in described dissolving Grignard reagent solvent simultaneously or successively, but are not limited to this.Wherein, preferably halogenating agent or halogenating agent solution measures are added (preferably dripping) in grignard reagent solution, and simultaneously or subsequently to metered application in described grignard reagent solution or the mode of adding Nonmetallocene title complex or Nonmetallocene complex solution; Or, preferably Nonmetallocene title complex or the metering of Nonmetallocene complex solution are added (preferably drip) in grignard reagent solution, and simultaneously or subsequently to metered application in described grignard reagent solution or the mode of adding halogenating agent or halogenating agent solution.In addition, if halogenating agent has solvability to Nonmetallocene title complex, also first Nonmetallocene title complex can be dissolved in halogenating agent and make solution, and then this solution is contacted as previously mentioned with Grignard reagent or grignard reagent solution.
According to the present invention, in order to manufacture described modification magnesium base carrier, such as can at normal temperature at the temperature lower than the boiling point of used any solvent, Grignard reagent, halogenating agent and the Nonmetallocene title complex contact reacts under described solvent exists is made to carry out 0.5-48h, preferred 1-24h, optimum 2-8h (if desired by stirring).
After reaction terminates, obtained solid product filtered, wash and drying, obtain described modification magnesium base carrier thus.Method for described filtration, washing and drying is not particularly limited, this area routine can be used as required to use those.
As required, described washing generally carries out 1 ~ 6 time, preferably 3 ~ 4 times.Wherein, washer solvent preferably uses the solvent same with described dissolving Grignard reagent solvent phase, but also can be different.Described drying can adopt ordinary method to carry out, such as rare gas element desiccating method, boulton process or heating under vacuum desiccating method, preferred rare gas element desiccating method or heating under vacuum desiccating method, most preferably heating under vacuum desiccating method.The temperature range of described drying is generally 30 ~ 160 DEG C, and preferably 60 ~ 130 DEG C, time of drying is generally 2 ~ 24h, but is not limited to this.
Then, the chemical processing agent and the described modification magnesium base carrier that make to be selected from IVB race metallic compound are reacted, and obtain load type non-metallocene catalyst of the present invention.
Below described chemical processing agent is specifically described.
According to the present invention, using IVB race metallic compound as described chemical processing agent.
As described IVB race metallic compound, such as can enumerate and be selected from IVB race metal halide, IVB race metal alkyl compound, IVB race metal alkoxide, IVB race metal alkyl halides and the halid at least one of IVB race metal alkoxide.
As described IVB race metal halide, described IVB race metal alkyl compound, described IVB race metal alkoxide, described IVB race metal alkyl halides and described IVB race metal alkoxide halogenide, the compound of following formula such as can be enumerated:
M(OR
1)
mX
nR
2 4-m-n
Wherein:
M is 0,1,2,3 or 4;
N is 0,1,2,3 or 4;
M is IVB race metal, such as titanium, zirconium and hafnium etc. in the periodic table of elements;
X is halogen, such as F, Cl, Br and I etc.; And
R
1and R
2be selected from C independently of one another
1-10alkyl, such as methyl, ethyl, propyl group, normal-butyl, isobutyl-etc., R
1and R
2can be identical, also can be different.
Specifically, as described IVB race metal halide, such as titanium tetrafluoride (TiF can be enumerated
4), titanium tetrachloride (TiCl
4), titanium tetrabromide (TiBr
4), titanium tetra iodide (TiI
4);
Zirconium tetrafluoride (ZrF
4), zirconium tetrachloride (ZrCl
4), tetrabormated zirconium (ZrBr
4), zirconium tetraiodide (ZrI
4);
Tetrafluoride hafnium (HfF
4), hafnium tetrachloride (HfCl
4), hafnium (HfBr
4), tetraiodide hafnium (HfI
4).
As described IVB race metal alkyl compound, tetramethyl-titanium (Ti (CH such as can be enumerated
3)
4), tetraethyl-titanium (Ti (CH
3cH
2)
4), four isobutyl-titanium (Ti (i-C
4h
9)
4), tetra-n-butyl titanium (Ti (C
4h
9)
4), triethyl methyl titanium (Ti (CH
3) (CH
3cH
2)
3), diethyl-dimethyl titanium (Ti (CH
3)
2(CH
3cH
2)
2), trimethylethyl titanium (Ti (CH
3)
3(CH
3cH
2)), triisobutyl methyltitanium (Ti (CH
3) (i-C
4h
9)
3), diisobutyl dimethyl titanium (Ti (CH
3)
2(i-C
4h
9)
2), trimethylammonium isobutyl-titanium (Ti (CH
3)
3(i-C
4h
9)), triisobutyl ethyl titanium (Ti (CH
3cH
2) (i-C
4h
9)
3), diisobutyl diethyl titanium (Ti (CH
3cH
2)
2(i-C
4h
9)
2), triethyl isobutyl-titanium (Ti (CH
3cH
2)
3(i-C
4h
9)), three normal-butyl methyltitanium (Ti (CH
3) (C
4h
9)
3), di-n-butyl dimethyl titanium (Ti (CH
3)
2(C
4h
9)
2), trimethylammonium normal-butyl titanium (Ti (CH
3)
3(C
4h
9)), three normal-butyl methyltitanium (Ti (CH
3cH
2) (C
4h
9)
3), di-n-butyl diethyl titanium (Ti (CH
3cH
2)
2(C
4h
9)
2), triethyl normal-butyl titanium (Ti (CH
3cH
2)
3(C
4h
9)) etc.;
Tetramethyl-zirconium (Zr (CH
3)
4), tetraethyl-zirconium (Zr (CH
3cH
2)
4), four isobutyl-zirconium (Zr (i-C
4h
9)
4), tetra-n-butyl zirconium (Zr (C
4h
9)
4), triethyl methyl zirconium (Zr (CH
3) (CH
3cH
2)
3), diethyl-dimethyl zirconium (Zr (CH
3)
2(CH
3cH
2)
2), trimethylethyl zirconium (Zr (CH
3)
3(CH
3cH
2)), triisobutyl methylcyclopentadienyl zirconium (Zr (CH
3) (i-C
4h
9)
3), diisobutyl zirconium dimethyl (Zr (CH
3)
2(i-C
4h
9)
2), trimethylammonium isobutyl-zirconium (Zr (CH
3)
3(i-C
4h
9)), triisobutyl ethyl zirconium (Zr (CH
3cH
2) (i-C
4h
9)
3), diisobutyl diethyl zirconium (Zr (CH
3cH
2)
2(i-C
4h
9)
2), triethyl isobutyl-zirconium (Zr (CH
3cH
2)
3(i-C
4h
9)), three normal-butyl methylcyclopentadienyl zirconium (Zr (CH
3) (C
4h
9)
3), di-n-butyl zirconium dimethyl (Zr (CH
3)
2(C
4h
9)
2), trimethylammonium normal-butyl zirconium (Zr (CH
3)
3(C
4h
9)), three normal-butyl methylcyclopentadienyl zirconium (Zr (CH
3cH
2) (C
4h
9)
3), di-n-butyl diethyl zirconium (Zr (CH
3cH
2)
2(C
4h
9)
2), triethyl normal-butyl zirconium (Zr (CH
3cH
2)
3(C
4h
9)) etc.;
Tetramethyl-hafnium (Hf (CH
3)
4), tetraethyl-hafnium (Hf (CH
3cH
2)
4), four isobutyl-hafnium (Hf (i-C
4h
9)
4), tetra-n-butyl hafnium (Hf (C
4h
9)
4), triethyl methyl hafnium (Hf (CH
3) (CH
3cH
2)
3), diethyl-dimethyl hafnium (Hf (CH
3)
2(CH
3cH
2)
2), trimethylethyl hafnium (Hf (CH
3)
3(CH
3cH
2)), triisobutyl methylcyclopentadienyl hafnium (Hf (CH
3) (i-C
4h
9)
3), diisobutyl dimethyl hafnium (Hf (CH
3)
2(i-C
4h
9)
2), trimethylammonium isobutyl-hafnium (Hf (CH
3)
3(i-C
4h
9)), triisobutyl ethyl hafnium (Hf (CH
3cH
2) (i-C
4h
9)
3), diisobutyl diethyl hafnium (Hf (CH
3cH
2)
2(i-C
4h
9)
2), triethyl isobutyl-hafnium (Hf (CH
3cH
2)
3(i-C
4h
9)), three positive fourth methylcyclopentadienyl hafnium (Hf (CH
3) (C
4h
9)
3), di-n-butyl dimethyl hafnium (Hf (CH
3)
2(C
4h
9)
2), trimethylammonium normal-butyl hafnium (Hf (CH
3)
3(C
4h
9)), three normal-butyl methylcyclopentadienyl hafnium (Hf (CH
3cH
2) (C
4h
9)
3), di-n-butyl diethyl hafnium (Hf (CH
3cH
2)
2(C
4h
9)
2), triethyl normal-butyl hafnium (Hf (CH
3cH
2)
3(C
4h
9)) etc.
As described IVB race metal alkoxide, tetramethoxy titanium (Ti (OCH such as can be enumerated
3)
4), purity titanium tetraethoxide (Ti (OCH
3cH
2)
4), four isobutoxy titanium (Ti (i-OC
4h
9)
4), four titanium n-butoxide (Ti (OC
4h
9)
4), triethoxy methoxyl group titanium (Ti (OCH
3) (OCH
3cH
2)
3), diethoxy dimethoxy titanium (Ti (OCH
3)
2(OCH
3cH
2)
2), trimethoxy ethanolato-titanium (Ti (OCH
3)
3(OCH
3cH
2)), three isobutoxy methoxyl group titanium (Ti (OCH
3) (i-OC
4h
9)
3), two isobutoxy dimethoxy titanium (Ti (OCH
3)
2(i-OC
4h
9)
2), trimethoxy isobutoxy titanium (Ti (OCH
3)
3(i-OC
4h
9)), three isobutoxy ethanolato-titanium (Ti (OCH
3cH
2) (i-OC
4h
9)
3), two isobutoxy diethoxy titanium (Ti (OCH
3cH
2)
2(i-OC
4h
9)
2), triethoxy isobutoxy titanium (Ti (OCH
3cH
2)
3(i-OC
4h
9)), three n-butoxy methoxyl group titanium (Ti (OCH
3) (OC
4h
9)
3), two n-butoxy dimethoxy titanium (Ti (OCH
3)
2(OC
4h
9)
2), trimethoxy titanium n-butoxide (Ti (OCH
3)
3(OC
4h
9)), three n-butoxy methoxyl group titanium (Ti (OCH
3cH
2) (OC
4h
9)
3), two n-butoxy diethoxy titanium (Ti (OCH
3cH
2)
2(OC
4h
9)
2), triethoxy titanium n-butoxide (Ti (OCH
3cH
2)
3(OC
4h
9)) etc.;
Tetramethoxy zirconium (Zr (OCH
3)
4), tetraethoxy zirconium (Zr (OCH
3cH
2)
4), four isobutoxy zirconium (Zr (i-OC
4h
9)
4), four n-butoxy zirconium (Zr (OC
4h
9)
4), triethoxy methoxyl group zirconium (Zr (OCH
3) (OCH
3cH
2)
3), diethoxy dimethoxy zirconium (Zr (OCH
3)
2(OCH
3cH
2)
2), trimethoxy oxyethyl group zirconium (Zr (OCH
3)
3(OCH
3cH
2)), three isobutoxy methoxyl group zirconium (Zr (OCH
3) (i-OC
4h
9)
3), two isobutoxy dimethoxy zirconium (Zr (OCH
3)
2(i-OC
4h
9)
2), trimethoxy isobutoxy zirconium (Zr (OCH
3)
3(i-C
4h
9)), three isobutoxy oxyethyl group zirconium (Zr (OCH
3cH
2) (i-OC
4h
9)
3), two isobutoxy diethoxy zirconium (Zr (OCH
3cH
2)
2(i-OC
4h
9)
2), triethoxy isobutoxy zirconium (Zr (OCH
3cH
2)
3(i-OC
4h
9)), three n-butoxy methoxyl group zirconium (Zr (OCH
3) (OC
4h
9)
3), two n-butoxy dimethoxy zirconium (Zr (OCH
3)
2(OC
4h
9)
2), trimethoxy n-butoxy zirconium (Zr (OCH
3)
3(OC
4h
9)), three n-butoxy methoxyl group zirconium (Zr (OCH
3cH
2) (OC
4h
9)
3), two n-butoxy diethoxy zirconium (Zr (OCH
3cH
2)
2(OC
4h
9)
2), triethoxy n-butoxy zirconium (Zr (OCH
3cH
2)
3(OC
4h
9)) etc.;
Tetramethoxy hafnium (Hf (OCH
3)
4), tetraethoxy hafnium (Hf (OCH
3cH
2)
4), four isobutoxy hafnium (Hf (i-OC
4h
9)
4), four n-butoxy hafnium (Hf (OC
4h
9)
4), triethoxy methoxyl group hafnium (Hf (OCH
3) (OCH
3cH
2)
3), diethoxy dimethoxy hafnium (Hf (OCH
3)
2(OCH
3cH
2)
2), trimethoxy oxyethyl group hafnium (Hf (OCH
3)
3(OCH
3cH
2)), three isobutoxy methoxyl group hafnium (Hf (OCH
3) (i-OC
4h
9)
3), two isobutoxy dimethoxy hafnium (Hf (OCH
3)
2(i-OC
4h
9)
2), trimethoxy isobutoxy hafnium (Hf (OCH
3)
3(i-OC
4h
9)), three isobutoxy oxyethyl group hafnium (Hf (OCH
3cH
2) (i-OC
4h
9)
3), two isobutoxy diethoxy hafnium (Hf (OCH
3cH
2)
2(i-OC
4h
9)
2), triethoxy isobutoxy hafnium (Hf (OCH
3cH
2)
3(i-C
4h
9)), three n-butoxy methoxyl group hafnium (Hf (OCH
3) (OC
4h
9)
3), two n-butoxy dimethoxy hafnium (Hf (OCH
3)
2(OC
4h
9)
2), trimethoxy n-butoxy hafnium (Hf (OCH
3)
3(OC
4h
9)), three n-butoxy methoxyl group hafnium (Hf (OCH
3cH
2) (OC
4h
9)
3), two n-butoxy diethoxy hafnium (Hf (OCH
3cH
2)
2(OC
4h
9)
2), triethoxy n-butoxy hafnium (Hf (OCH
3cH
2)
3(OC
4h
9)) etc.
As described IVB race metal alkyl halides, trimethyl ammonia chloride titanium (TiCl (CH such as can be enumerated
3)
3), triethyl titanium chloride (TiCl (CH
3cH
2)
3), triisobutyl titanium chloride (TiCl (i-C
4h
9)
3), three n-butylmagnesium chloride titanium (TiCl (C
4h
9)
3), dimethyl titanium dichloride (TiCl
2(CH
3)
2), diethyl titanium dichloride (TiCl
2(CH
3cH
2)
2), diisobutyl titanium dichloride (TiCl
2(i-C
4h
9)
2), three n-butylmagnesium chloride titanium (TiCl (C
4h
9)
3), methyl titanous chloride (Ti (CH
3) Cl
3), ethyl titanous chloride (Ti (CH
3cH
2) Cl
3), isobutyl-titanous chloride (Ti (i-C
4h
9) Cl
3), normal-butyl titanous chloride (Ti (C
4h
9) Cl
3);
Trimethylammonium titanium bromide (TiBr (CH
3)
3), triethyl titanium bromide (TiBr (CH
3cH
2)
3), triisobutyl titanium bromide (TiBr (i-C
4h
9)
3), three normal-butyl titanium bromide (TiBr (C
4h
9)
3), dimethyl dibrominated titanium (TiBr
2(CH
3)
2), diethyl dibrominated titanium (TiBr
2(CH
3cH
2)
2), diisobutyl dibrominated titanium (TiBr
2(i-C
4h
9)
2), three normal-butyl titanium bromide (TiBr (C
4h
9)
3), methyl titanium tribromide (Ti (CH
3) Br
3), ethyl titanium tribromide (Ti (CH
3cH
2) Br
3), isobutyl-titanium tribromide (Ti (i-C
4h
9) Br
3), normal-butyl titanium tribromide (Ti (C
4h
9) Br
3);
Trimethyl ammonia chloride zirconium (ZrCl (CH
3)
3), triethyl zirconium chloride (ZrCl (CH
3cH
2)
3), triisobutyl zirconium chloride (ZrCl (i-C
4h
9)
3), three n-butylmagnesium chloride zirconium (ZrCl (C
4h
9)
3), dimethyl zirconium dichloride (ZrCl
2(CH
3)
2), diethyl zirconium dichloride (ZrCl
2(CH
3cH
2)
2), diisobutyl zirconium dichloride (ZrCl
2(i-C
4h
9)
2), three n-butylmagnesium chloride zirconium (ZrCl (C
4h
9)
3), methyl tri-chlorination zirconium (Zr (CH
3) Cl
3), ethyl tri-chlorination zirconium (Zr (CH
3cH
2) Cl
3), isobutyl-tri-chlorination zirconium (Zr (i-C
4h
9) Cl
3), normal-butyl tri-chlorination zirconium (Zr (C
4h
9) Cl
3);
Trimethylammonium zirconium bromide (ZrBr (CH
3)
3), triethyl zirconium bromide (ZrBr (CH
3cH
2)
3), triisobutyl zirconium bromide (ZrBr (i-C
4h
9)
3), three normal-butyl zirconium bromide (ZrBr (C
4h
9)
3), dimethyl dibrominated zirconium (ZrBr
2(CH
3)
2), diethyl dibrominated zirconium (ZrBr
2(CH
3cH
2)
2), diisobutyl dibrominated zirconium (ZrBr
2(i-C
4h
9)
2), three normal-butyl zirconium bromide (ZrBr (C
4h
9)
3), methyl tribromide zirconium (Zr (CH
3) Br
3), ethyl tribromide zirconium (Zr (CH
3cH
2) Br
3), isobutyl-tribromide zirconium (Zr (i-C
4h
9) Br
3), normal-butyl tribromide zirconium (Zr (C
4h
9) Br
3);
Trimethyl ammonia chloride hafnium (HfCl (CH
3)
3), triethyl hafnium chloride (HfCl (CH
3cH
2)
3), triisobutyl hafnium chloride (HfCl (i-C
4h
9)
3), three n-butylmagnesium chloride hafnium (HfCl (C
4h
9)
3), dimethyl hafnium dichloride (HfCl
2(CH
3)
2), diethyl hafnium dichloride (HfCl
2(CH
3cH
2)
2), diisobutyl hafnium dichloride (HfCl
2(i-C
4h
9)
2), three n-butylmagnesium chloride hafnium (HfCl (C
4h
9)
3), methyl tri-chlorination hafnium (Hf (CH
3) Cl
3), ethyl tri-chlorination hafnium (Hf (CH
3cH
2) Cl
3), isobutyl-tri-chlorination hafnium (Hf (i-C
4h
9) Cl
3), normal-butyl tri-chlorination hafnium (Hf (C
4h
9) Cl
3);
Trimethylammonium bromination hafnium (HfBr (CH
3)
3), triethyl bromination hafnium (HfBr (CH
3cH
2)
3), triisobutyl bromination hafnium (HfBr (i-C
4h
9)
3), three normal-butyl bromination hafnium (HfBr (C
4h
9)
3), dimethyl dibrominated hafnium (HfBr
2(CH
3)
2), diethyl dibrominated hafnium (HfBr
2(CH
3cH
2)
2), diisobutyl dibrominated hafnium (HfBr
2(i-C
4h
9)
2), three normal-butyl bromination hafnium (HfBr (C
4h
9)
3), methyl tribromide hafnium (Hf (CH
3) Br
3), ethyl tribromide hafnium (Hf (CH
3cH
2) Br
3), isobutyl-tribromide hafnium (Hf (i-C
4h
9) Br
3), normal-butyl tribromide hafnium (Hf (C
4h
9) Br
3).
As described IVB race metal alkoxide halogenide, trimethoxy titanium chloride (TiCl (OCH such as can be enumerated
3)
3), triethoxy titanium chloride (TiCl (OCH
3cH
2)
3), three isobutoxy titanium chloride (TiCl (i-OC
4h
9)
3), three n-Butoxyl titanium-chlorides (TiCl (OC
4h
9)
3), dimethoxy titanium dichloride (TiCl
2(OCH
3)
2), diethoxy titanium dichloride (TiCl
2(OCH
3cH
2)
2), two isobutoxy titanium dichloride (TiCl
2(i-OC
4h
9)
2), three n-Butoxyl titanium-chlorides (TiCl (OC
4h
9)
3), methoxytitanium trichloride (Ti (OCH
3) Cl
3), oxyethyl group titanous chloride (Ti (OCH
3cH
2) Cl
3), isobutoxy titanous chloride (Ti (i-C
4h
9) Cl
3), nbutoxytitanium trichloride (Ti (OC
4h
9) Cl
3);
Trimethoxy titanium bromide (TiBr (OCH
3)
3), triethoxy titanium bromide (TiBr (OCH
3cH
2)
3), three isobutoxy titanium bromide (TiBr (i-OC
4h
9)
3), three n-butoxy titanium bromide (TiBr (OC
4h
9)
3), dimethoxy dibrominated titanium (TiBr
2(OCH
3)
2), diethoxy dibrominated titanium (TiBr
2(OCH
3cH
2)
2), two isobutoxy dibrominated titanium (TiBr
2(i-OC
4h
9)
2), three n-butoxy titanium bromide (TiBr (OC
4h
9)
3), methoxyl group titanium tribromide (Ti (OCH
3) Br
3), oxyethyl group titanium tribromide (Ti (OCH
3cH
2) Br
3), isobutoxy titanium tribromide (Ti (i-C
4h
9) Br
3), n-butoxy titanium tribromide (Ti (OC
4h
9) Br
3);
Trimethoxy zirconium chloride (ZrCl (OCH
3)
3), triethoxy zirconium chloride (ZrCl (OCH
3cH
2)
3), three isobutoxy zirconium chloride (ZrCl (i-OC
4h
9)
3), three n-butoxy zirconium chloride (ZrCl (OC
4h
9)
3), dimethoxy zirconium dichloride (ZrCl
2(OCH
3)
2), diethoxy zirconium dichloride (ZrCl
2(OCH
3cH
2)
2), two isobutoxy zirconium dichloride (ZrCl
2(i-OC
4h
9)
2), three n-butoxy zirconium chloride (ZrCl (OC
4h
9)
3), methoxyl group tri-chlorination zirconium (Zr (OCH
3) Cl
3), oxyethyl group tri-chlorination zirconium (Zr (OCH
3cH
2) Cl
3), isobutoxy tri-chlorination zirconium (Zr (i-C
4h
9) Cl
3), n-butoxy tri-chlorination zirconium (Zr (OC
4h
9) Cl
3);
Trimethoxy zirconium bromide (ZrBr (OCH
3)
3), triethoxy zirconium bromide (ZrBr (OCH
3cH
2)
3), three isobutoxy zirconium bromide (ZrBr (i-OC
4h
9)
3), three n-butoxy zirconium bromide (ZrBr (OC
4h
9)
3), dimethoxy dibrominated zirconium (ZrBr
2(OCH
3)
2), diethoxy dibrominated zirconium (ZrBr
2(OCH
3cH
2)
2), two isobutoxy dibrominated zirconium (ZrBr
2(i-OC
4h
9)
2), three n-butoxy zirconium bromide (ZrBr (OC
4h
9)
3), methoxyl group tribromide zirconium (Zr (OCH
3) Br
3), oxyethyl group tribromide zirconium (Zr (OCH
3cH
2) Br
3), isobutoxy tribromide zirconium (Zr (i-C
4h
9) Br
3), n-butoxy tribromide zirconium (Zr (OC
4h
9) Br
3);
Trimethoxy hafnium chloride (HfCl (OCH
3)
3), triethoxy hafnium chloride (HfCl (OCH
3cH
2)
3), three isobutoxy hafnium chloride (HfCl (i-OC
4h
9)
3), three n-butoxy hafnium chloride (HfCl (OC
4h
9)
3), dimethoxy hafnium dichloride (HfCl
2(OCH
3)
2), diethoxy hafnium dichloride (HfCl
2(OCH
3cH
2)
2), two isobutoxy hafnium dichloride (HfCl
2(i-OC
4h
9)
2), three n-butoxy hafnium chloride (HfCl (OC
4h
9)
3), methoxyl group tri-chlorination hafnium (Hf (OCH
3) Cl
3), oxyethyl group tri-chlorination hafnium (Hf (OCH
3cH
2) Cl
3), isobutoxy tri-chlorination hafnium (Hf (i-C
4h
9) Cl
3), n-butoxy tri-chlorination hafnium (Hf (OC
4h
9) Cl
3);
Trimethoxy bromination hafnium (HfBr (OCH
3)
3), triethoxy bromination hafnium (HfBr (OCH
3cH
2)
3), three isobutoxy bromination hafnium (HfBr (i-OC
4h
9)
3), three n-butoxy bromination hafnium (HfBr (OC
4h
9)
3), dimethoxy dibrominated hafnium (HfBr
2(OCH
3)
2), diethoxy dibrominated hafnium (HfBr
2(OCH
3cH
2)
2), two isobutoxy dibrominated hafnium (HfBr
2(i-OC
4h
9)
2), three n-butoxy bromination hafnium (HfBr (OC
4h
9)
3), methoxyl group tribromide hafnium (Hf (OCH
3) Br
3), oxyethyl group tribromide hafnium (Hf (OCH
3cH
2) Br
3), isobutoxy tribromide hafnium (Hf (i-C
4h
9) Br
3), n-butoxy tribromide hafnium (Hf (OC
4h
9) Br
3).
As described IVB race metallic compound, preferred described IVB race metal halide, more preferably TiCl
4, TiBr
4, ZrCl
4, ZrBr
4, HfCl
4and HfBr
4, most preferably TiCl
4and ZrCl
4.
These IVB race metallic compounds can be used alone one, or use multiple with arbitrary ratio combination.
When described chemical processing agent is liquid at normal temperatures, can pass through to there being the mode of the directly described chemical processing agent of dropping predetermined amount in the reaction object of this chemical processing agent process to be utilized (than modifying magnesium base carrier as the aforementioned) to use described chemical processing agent.
When described chemical processing agent is solid-state at normal temperatures, in order to measure with easy to operate for the purpose of, preferably use described chemical processing agent as a solution.Certainly, when described chemical processing agent is liquid at normal temperatures, sometimes also can uses described chemical processing agent as a solution as required, be not particularly limited.
When preparing the solution of described chemical processing agent, to now used solvent, there is no particular limitation, as long as it can dissolve this chemical processing agent.
Specifically, C can be enumerated
5-12alkane, C
5-12naphthenic hydrocarbon, halo C
5-12alkane, halo C
5-12naphthenic hydrocarbon, C
6-12aromatic hydrocarbons or halo C
6-12aromatic hydrocarbons etc., such as can enumerate pentane, hexane, heptane, octane, nonane, decane, undecane, dodecane, pentamethylene, hexanaphthene, suberane, cyclooctane, toluene, ethylbenzene, dimethylbenzene, chloro-pentane, chloro-hexane, chloro heptane, chloro octane, chloro nonane, chloro decane, chloro undecane, chlorinated dodecane, chlorocyclohexane, chlorotoluene, chloro ethylbenzene and xylene monochloride etc., wherein preferred pentane, hexane, decane, hexanaphthene and toluene, most preferably hexane and toluene.
These solvents can be used alone one, or use multiple with arbitrary ratio combination.
In addition, to the concentration of described chemical processing agent in its solution, there is no particular limitation, can suitably select as required, as long as it can realize with the described chemical processing agent of predetermined amount to implement described chemical treatment.As previously mentioned, if chemical processing agent is liquid, chemical processing agent directly can be used to carry out described process, but use after also can being modulated into chemical treatment agent solution.
Easily, the volumetric molar concentration of described chemical processing agent in its solution is generally set as 0.01 ~ 1.0mol/L, but is not limited to this.
As carrying out described chemically treated method, such as can enumerate, when chemical processing agent is solid-state (such as zirconium tetrachloride), first the solution of described chemical processing agent is prepared, then in pending reaction object (than modifying magnesium base carrier as the aforementioned), the described solution of (preferably dripping) the described chemical processing agent containing predetermined amount is added, to carry out chemical treatment reaction.When chemical processing agent is liquid (such as titanium tetrachloride), directly the described chemical processing agent of predetermined amount can be added in (preferably dripping) pending reaction object (than modifying magnesium base carrier as the aforementioned), to carry out chemical treatment reaction, or after this chemical processing agent is prepared into solution, the described solution of (preferably dripping) the described chemical processing agent containing predetermined amount is added, to carry out chemical treatment reaction in pending reaction object (than modifying magnesium base carrier as the aforementioned).
Generally speaking, under the temperature of reaction of-30 ~ 60 DEG C (preferably-20 ~ 30 DEG C), make chemical treatment react (if desired by stirring) and carry out 0.5 ~ 24 hour, preferably 1 ~ 8 hour, more preferably 2 ~ 6 hours.
After chemical treatment reaction terminates, by filtering, washing and drying, can obtain through chemically treated product, i.e. load type non-metallocene catalyst of the present invention.
According to the present invention, described filtration, washing and drying can adopt ordinary method to carry out, and wherein washer solvent can adopt and identical solvent used when dissolving described chemical processing agent.As required, this washing generally carries out 1 ~ 8 time, preferably 2 ~ 6 times, most preferably 2 ~ 4 times.
Described drying can adopt ordinary method to carry out, such as rare gas element desiccating method, boulton process or heating under vacuum desiccating method, preferred rare gas element desiccating method or heating under vacuum desiccating method, most preferably heating under vacuum desiccating method.The temperature range of described drying is generally normal temperature to 140 DEG C, and time of drying is generally 2-20 hour, but is not limited to this.
According to the present invention's special embodiment, the preparation method of load type non-metallocene catalyst of the present invention is also included in and makes before described chemical processing agent and described modification magnesium base carrier react, and helps the step (pre-treatment step) of modifying magnesium base carrier described in chemical processing agent pre-treatment with what be selected from aikyiaiurnirsoxan beta, aluminum alkyls or its arbitrary combination.
Below the described chemical processing agent that helps is specifically described.
According to the present invention, help chemical processing agent as described, such as can enumerate aikyiaiurnirsoxan beta and aluminum alkyls.
As described aikyiaiurnirsoxan beta, such as can enumerate the linear alumoxanes shown in following general formula (I): (R) (R) Al-(Al (R)-O)
n-O-Al (R) (R), and the Cyclic aluminoxane shown in following general formula (II) :-(Al (R)-O-)
n+2-.
In aforementioned formula, radicals R is same to each other or different to each other (preferably identical), is selected from C independently of one another
1-C
8alkyl, preferable methyl, ethyl and isobutyl-, most preferable; N is the arbitrary integer within the scope of 1-50, the arbitrary integer preferably in 10 ~ 30 scopes.
As described aikyiaiurnirsoxan beta, preferable methyl aikyiaiurnirsoxan beta, ethylaluminoxane, isobutyl aluminium alkoxide and normal-butyl aikyiaiurnirsoxan beta, further preferable methyl aikyiaiurnirsoxan beta and isobutyl aluminium alkoxide.
These aikyiaiurnirsoxan beta can be used alone one, or use multiple with arbitrary ratio combination.
As described aluminum alkyls, such as the compound shown in following general formula can be enumerated:
Al(R)
3
Wherein, radicals R is same to each other or different to each other (preferably identical), and is selected from C independently of one another
1-C
8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.
Specifically, as described aluminum alkyls, trimethyl aluminium (Al (CH such as can be enumerated
3)
3), triethyl aluminum (Al (CH
3cH
2)
3), tri-n-n-propyl aluminum (Al (C
3h
7)
3), triisopropylaluminiuand (Al (i-C
3h
7)
3), triisobutyl aluminium (Al (i-C
4h
9)
3), three n-butylaluminum (Al (C
4h
9)
3), triisopentyl aluminium (Al (i-C
5h
11)
3), three n-pentyl aluminium (Al (C
5h
11)
3), tri-n-hexyl aluminum (Al (C
6h
13)
3), three isohexyl aluminium (Al (i-C
6h
13)
3), diethylmethyl aluminium (Al (CH
3) (CH
3cH
2)
2) and dimethyl ethyl aluminium (Al (CH
3cH
2) (CH
3)
2) etc., wherein preferred trimethyl aluminium, triethyl aluminum, tri-propyl aluminum and triisobutyl aluminium, most preferably triethyl aluminum and triisobutyl aluminium.
These aluminum alkylss can be used alone one, or use multiple with arbitrary ratio combination.
According to the present invention, help chemical processing agent as described, can only adopt described aikyiaiurnirsoxan beta, also can only adopt described aluminum alkyls, but also can adopt any mixture of described aikyiaiurnirsoxan beta and described aluminum alkyls.And to the ratio of component each in this mixture, there is no particular limitation, can select arbitrarily as required.
According to the present invention, described in help chemical processing agent generally to use as a solution.When helping the solution of chemical processing agent described in preparing, to now used solvent, there is no particular limitation, as long as it can dissolve this help chemical processing agent.
Specifically, C can be enumerated
5-12alkane, C
5-12naphthenic hydrocarbon, halo C
5-12alkane, halo C
5-12naphthenic hydrocarbon, C
6-12aromatic hydrocarbons or halo C
6-12aromatic hydrocarbons etc., such as can enumerate pentane, hexane, heptane, octane, nonane, decane, undecane, dodecane, pentamethylene, hexanaphthene, suberane, cyclooctane, toluene, ethylbenzene, dimethylbenzene, chloro-pentane, chloro-hexane, chloro heptane, chloro octane, chloro nonane, chloro decane, chloro undecane, chlorinated dodecane, chlorocyclohexane, chlorotoluene, chloro ethylbenzene and xylene monochloride etc., wherein preferred pentane, hexane, decane, hexanaphthene and toluene, most preferably hexane and toluene.
These solvents can be used alone one, or use multiple with arbitrary ratio combination.
In addition, help the concentration of chemical processing agent in its solution to described there is no particular limitation, can suitably select as required, as long as it can realize helping chemical processing agent to carry out described pre-treatment described in predetermined amount.
Through described pre-treatment step, obtain thus through pretreated modification magnesium base carrier.Then, then carry out reacting with aforementioned same chemical treatment with described chemical processing agent according to aforementioned identical mode, just described modification magnesium base carrier is replaced with described through pretreated modification magnesium base carrier.
That is, by reacting with aforementioned same chemical treatment, making to be selected from the chemical processing agent of described IVB race metallic compound and describedly reacting to manufacture load type non-metallocene catalyst of the present invention through pretreated modification magnesium base carrier.
As the method for carrying out described pre-treatment step, such as can enumerate, first the solution of chemical processing agent is helped described in preparing, then help in the pretreated described modification magnesium base carrier of chemical processing agent described in using to plan to be metered into described in (preferably dripping) and help chemical treatment agent solution (wherein helping chemical processing agent containing described in predetermined amount), or add described modification magnesium base carrier, forming reactions mixed solution thus to the described chemical treatment agent solution amount of falling into a trap that helps.Now, temperature of reaction is generally-40 ~ 60 DEG C, and preferably-30 ~ 30 DEG C, the reaction times is generally 1 ~ 8h, preferably 2 ~ 6h, most preferably 3 ~ 4h (if desired by stirring).Then, by filtering, washing and optionally drying, from this reaction mixture, pretreatment product is isolated.
Or, according to circumstances, also follow-up reactions steps can be directly used in without this separation with the form of mixed solution.Now, due in described mixed solution containing a certain amount of solvent, so the solvent load that can relate in the described subsequent reactions step of corresponding minimizing.
According to the present invention, described filtration, washing and drying can adopt ordinary method to carry out, wherein washer solvent can adopt with dissolve described in help chemical processing agent time identical solvent used.As required, this washing generally carries out 1 ~ 8 time, preferably 2 ~ 6 times, most preferably 2 ~ 4 times.Described drying can adopt ordinary method to carry out, such as rare gas element desiccating method, boulton process or heating under vacuum desiccating method, preferred rare gas element desiccating method or heating under vacuum desiccating method, most preferably heating under vacuum desiccating method.The temperature range of described drying is generally normal temperature to 140 DEG C, and time of drying is generally 2-20 hour, but is not limited to this.
According to the present invention, as the consumption of described halogenating agent, the mol ratio of described Grignard reagent and described halogenating agent is made to reach 1: 1-100, preferably 1: 1-10, more preferably 1: 1-5.
According to the present invention, as the consumption of described Nonmetallocene title complex, make to reach 1: 0.0001-1 in the mol ratio of the described Grignard reagent (solid) of Mg element and described Nonmetallocene title complex, preferably 1: 0.0002-0.4, more preferably 1: 0.0008-0.2.
According to the present invention, as the consumption of described chemical processing agent, make in the described Grignard reagent (solid) of Mg element and reach 1: 0.01-1 in the mol ratio of the described chemical processing agent of IVB race metal (such as Ti) element, preferably 1: 0.01-0.50, more preferably 1: 0.05-0.30.
According to the present invention, as the described consumption helping chemical processing agent, make in the described Grignard reagent (solid) of Mg element with to help the mol ratio of chemical processing agent to reach 1: 0-1.0 described in Al element, preferably 1: 0-0.5, more preferably 1: 0.1-0.5.
Known to those skilled in the art, aforementioned all method stepss are all preferred to carry out under the condition of anhydrous and oxygen-free substantially.Substantially the content that anhydrous and oxygen-free mentioned here refers to water and oxygen in system continues to be less than 100ppm.And load type non-metallocene catalyst of the present invention needs pressure-fired rare gas element (such as nitrogen, argon gas, helium etc.) in confined conditions to save backup under existing after the production usually.
In one embodiment, the invention still further relates to the load type non-metallocene catalyst (sometimes also referred to as carry type non-metallocene calalyst for polymerization of olefine) manufactured by the preparation method of aforesaid load type non-metallocene catalyst.
In a further embodiment, the present invention relates to a kind of alkene homopolymerization/copolymerization method, wherein using load type non-metallocene catalyst of the present invention as catalyst for olefines polymerizing, make alkene homopolymerization or copolymerization.
With regard to this alkene homopolymerization/copolymerization method involved in the present invention, except the following content particularly pointed out, other contents do not explained (such as the addition manner etc. of polymerization reactor, alkene consumption, catalyzer and alkene), directly can be suitable for conventional known those in this area, not special restriction, at this, the description thereof will be omitted.
According to homopolymerization/copolymerization method of the present invention, with load type non-metallocene catalyst of the present invention for Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt for promotor, make alkene homopolymerization or copolymerization.
Primary Catalysts and promotor can be first add Primary Catalysts to the feed postition in polymerization reaction system, and then add promotor, or first add promotor, and then add Primary Catalysts, or both first contact mixing after add together, or to add respectively simultaneously.Primary Catalysts and promotor are added respectively and fashionablely both can to add successively in same Feed lines, also can add successively in multichannel Feed lines, and both add respectively simultaneously and fashionablely should select multichannel Feed lines.For continous way polyreaction, preferred multichannel Feed lines adds simultaneously continuously, and for intermittence type polymerization reaction, preferably adds together in same Feed lines after both first mixing, or in same Feed lines, first add promotor, and then add Primary Catalysts.
According to the present invention, to the reactive mode of described alkene homopolymerization/copolymerization method, there is no particular limitation, can adopt well known in the art those, such as can enumerate slurry process, substance law and vapor phase process etc., wherein preferred slurries method and vapor phase process.
According to the present invention, as described alkene, such as C can be enumerated
2~ C
10monoolefine, diolefin, cyclic olefin and other ethylenically unsaturated compounds.
Specifically, as described C
2~ C
12monoolefine, such as can enumerate ethene, propylene, 1-butylene, 1-hexene, 1-heptene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-hendecene, 1-laurylene and vinylbenzene etc.; As described cyclic olefin, such as 1-cyclopentenes and norbornylene etc. can be enumerated; As described diolefin, Isosorbide-5-Nitrae-divinyl, 2,5-pentadienes, 1,6-hexadiene, norbornadiene and 1,7-octadiene etc. such as can be enumerated; And as other ethylenically unsaturated compounds described, vinyl acetate and (methyl) acrylate etc. such as can be enumerated.Wherein, the homopolymerization of optimal ethylene, or the copolymerization of ethene and propylene, 1-butylene or 1-hexene.
According to the present invention, homopolymerization refers to the polymerization of only a kind of described alkene, and copolymerization refers to the polymerization between two or more described alkene.
According to the present invention, described promotor is selected from aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt, wherein preferred aikyiaiurnirsoxan beta and aluminum alkyls.
As described aikyiaiurnirsoxan beta, such as can enumerate the linear alumoxanes shown in following general formula (I-1): (R) (R) Al-(Al (R)-O)
n-O-Al (R) (R), and the Cyclic aluminoxane shown in following general formula (II-1) :-(Al (R)-O-)
n+2-.
In aforementioned formula, radicals R is same to each other or different to each other (preferably identical), is selected from C independently of one another
1-C
8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.N is the arbitrary integer within the scope of 1-50, the arbitrary integer preferably in 10 ~ 30 scopes.
As described aikyiaiurnirsoxan beta, preferable methyl aikyiaiurnirsoxan beta, ethylaluminoxane, isobutyl aluminium alkoxide and normal-butyl aikyiaiurnirsoxan beta, further preferable methyl aikyiaiurnirsoxan beta and isobutyl aluminium alkoxide, and most preferable aikyiaiurnirsoxan beta.
These aikyiaiurnirsoxan beta can be used alone one, or use multiple with arbitrary ratio combination.
As described aluminum alkyls, such as the compound shown in following general formula can be enumerated:
Al(R)
3
Wherein, radicals R is same to each other or different to each other (preferably identical), and is selected from C independently of one another
1-C
8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.
Specifically, as described aluminum alkyls, trimethyl aluminium (Al (CH such as can be enumerated
3)
3), triethyl aluminum (Al (CH
3cH
2)
3), tri-n-n-propyl aluminum (Al (C
3h
7)
3), triisobutyl aluminium (Al (i-C
4h
9)
3), three n-butylaluminum (Al (C
4h
9)
3), triisopentyl aluminium (Al (i-C
5h
11)
3), three n-pentyl aluminium (Al (C
5h
11)
3), tri-n-hexyl aluminum (Al (C
6h
13)
3), three isohexyl aluminium (Al (i-C
6h
13)
3), diethylmethyl aluminium (Al (CH
3) (CH
3cH
2)
2) and dimethyl ethyl aluminium (Al (CH
3cH
2) (CH
3)
2) etc., wherein preferably trimethyl aluminium, triethyl aluminum, tri-n-n-propyl aluminum and triisobutyl aluminium, further preferably triethyl aluminum and triisobutyl aluminium, and most preferably triethyl aluminum.
These aluminum alkylss can be used alone one, or use multiple with arbitrary ratio combination.
As described haloalkyl aluminium, such as the compound shown in following general formula can be enumerated:
Al(R)
nX
3-n
Wherein, radicals R is same to each other or different to each other (preferably identical), and is selected from C independently of one another
1-C
8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.Radicals X is halogen, preferred chlorine.N is 1 or 2.
Specifically, as described haloalkyl aluminium, a Chlorodimethyl aluminium (Al (CH such as can be enumerated
3)
2cl), dichloromethyl aluminium (Al (CH
3) Cl
2)), aluminium diethyl monochloride (Al (CH
3cH
2)
2cl), ethyl aluminum dichloride (Al (CH
3cH
2) Cl
2), a chlorine dipropyl aluminium (Al (C
3h
7)
2cl), two chloropropyl aluminium (Al (C
3h
7) Cl
2)), a chlorine di-n-butyl aluminium (Al (C
4h
9)
2cl), dichloro n-butylaluminum (Al (C
4h
9) Cl
2), a chloro-di-isobutyl aluminum (Al (i-C
4h
9)
2cl), dichloro aluminium isobutyl (Al (i-C
4h
9) Cl
2), a chlorine two n-pentyl aluminium (Al (C
5h
11)
2cl), dichloro n-pentyl aluminium (Al (C
5h
11) Cl
2), a chlorine diisoamyl aluminium (Al (i-C
5h
11)
2cl), dichloro isopentyl aluminium (Al (i-C
5h
11) Cl
2), a chlorine di-n-hexyl aluminium (Al (C
6h
13)
2cl), dichloro n-hexyl aluminium (Al (C
6h
13) Cl
2), a chlorine two isohexyl aluminium (Al (i-C
6h
13)
2cl), dichloro isohexyl aluminium (Al (i-C
6h
13) Cl
2),
Chloromethyl aluminium triethyl (Al (CH
3) (CH
3cH
2) Cl), chloromethyl propyl group aluminium (Al (CH
3) (C
3h
7) Cl), chloromethyl n-butylaluminum (Al (CH
3) (C
4h
9) Cl), chloromethyl aluminium isobutyl (Al (CH
3) (i-C
4h
9) Cl), a chloroethyl propyl group aluminium (Al (CH
2cH
3) (C
3h
7) Cl), a chloroethyl n-butylaluminum (AlCH
2cH
3) (C
4h
9) Cl), chloromethyl aluminium isobutyl (AlCH
2cH
3) (i-C
4h
9) Cl) etc., wherein preferred aluminium diethyl monochloride, ethyl aluminum dichloride, a chlorine di-n-butyl aluminium, dichloro n-butylaluminum, a chloro-di-isobutyl aluminum, dichloro aluminium isobutyl, a chlorine di-n-hexyl aluminium, dichloro n-hexyl aluminium, further preferably chlorodiethyl aluminium, ethyl aluminum dichloride and a chlorine di-n-hexyl aluminium, and most preferably aluminium diethyl monochloride.
These haloalkyl aluminium can be used alone one, or use multiple with arbitrary ratio combination.
As described boron fluothane, described boron alkyl and described boron alkyl ammonium salt, directly can use those of this area routine use, not special restriction.
In addition, according to the present invention, described promotor can be used alone one, also can use multiple aforesaid promotor with arbitrary ratio combination as required, not special restriction.
According to the present invention, according to the difference (such as slurry polymerization) of the reactive mode of described alkene homopolymerization/copolymerization method, sometimes need to use solvent for polymerization.
As described solvent for polymerization, can use this area when carrying out alkene homopolymerization/copolymerization conventional use those, not special restriction.
As described solvent for polymerization, such as C can be enumerated
4-10alkane (such as butane, pentane, hexane, heptane, octane, nonane or decane etc.), halo C
1-10alkane (such as methylene dichloride), C
6-12naphthenic hydrocarbon (hexanaphthene, suberane, cyclooctane, cyclononane or cyclodecane), C
6-20aromatic hydrocarbon (such as toluene and dimethylbenzene) etc.Wherein, pentane, hexane, heptane and cyclohexane give is preferably used to be described solvent for polymerization, most preferably hexane.
These solvent for polymerization can be used alone one, or use multiple with arbitrary ratio combination.
According to the present invention, the polymerization pressure of described alkene homopolymerization/copolymerization method is generally 0.1 ~ 10MPa, preferably 0.1 ~ 4MPa, more preferably 0.4 ~ 3MPa, but is sometimes not limited to this.According to the present invention, polymeric reaction temperature is generally-40 DEG C ~ 200 DEG C, preferably 10 DEG C ~ 100 DEG C, more preferably 40 DEG C ~ 95 DEG C, but is sometimes not limited to this.
In addition, according to the present invention, described alkene homopolymerization/copolymerization method can be carried out having under hydrogen existent condition, also can not have to carry out under hydrogen existent condition.In case of presence, the dividing potential drop of hydrogen can be 0.01% ~ 99% of described polymerization pressure, preferably 0.01% ~ 50%, but be sometimes not limited to this.
According to the present invention, when carrying out described alkene homopolymerization/copolymerization method, in the described promotor of aluminium or boron be generally 1 ~ 1000: 1 in the mol ratio of the described load type non-metallocene catalyst of described central metal atom, preferably 10 ~ 500: 1, more preferably 15 ~ 300: 1, but be sometimes not limited to this.
Embodiment
Below adopt embodiment in further detail the present invention to be described, but the present invention is not limited to these embodiments.
(unit is g/cm to polymer stacks density
3) mensuration carry out with reference to CNS GB1636-79.
In load type non-metallocene catalyst, the content of IVB race metal (such as Ti) and Mg element adopts ICP-AES method to measure, and the content of Nonmetallocene part or title complex adopts analyses.
The polymerization activity of catalyzer calculates in accordance with the following methods: after polyreaction terminates, polymerisate in reactor is filtered and drying, then weigh the quality of this polymerisate, represent the polymerization activity (unit is kg polymkeric substance/g catalyzer or kg polymkeric substance/gCat) of this catalyzer with this polymerisate quality divided by the ratio of the quality of load type non-metallocene catalyst used.
Molecular weight Mw, Mn of polymkeric substance and molecular weight distribution (Mw/Mn) adopt the GPCV2000 type gel chromatography analyser of WATERS company of the U.S. to measure, and with 1,2,4-trichlorobenzene for solvent, temperature during mensuration is 150 DEG C.
The viscosity-average molecular weight of polymkeric substance calculates in accordance with the following methods: according to standard A STMD4020-00, (capillary inner diameter is 0.44mm to adopt high temperature dilution type Ubbelohde viscometer method, thermostatic bath medium is No. 300 silicone oil, dilution solvent is perhydronaphthalene, measuring temperature is 135 DEG C) measure the limiting viscosity of described polymkeric substance, then according to the viscosity-average molecular weight Mv of polymkeric substance described in following formulae discovery.
Mv=5.37×10
4×[η]
1.37
Wherein, η is limiting viscosity.
The particle diameter of polymkeric substance adopts the LS230 type laser particle analyzer of BeckmanCoulter company of the U.S. to measure, and take hexane as dispersion agent.
Embodiment 1
Grignard reagent adopts methylmagnesium-chloride (MeMgCl), and dissolve Grignard reagent solvent and adopt tetrahydrofuran (THF), halogenating agent adopts n-propylcarbinyl chloride, and Nonmetallocene title complex employing structure is
compound, chemical processing agent adopt titanium tetrachloride.
Take 3g Nonmetallocene title complex, dissolved solution makes uniform solution in dissolving Grignard reagent solvent (accounting for total amount half), and be added drop-wise in grignard reagent solution by this uniform solution under normal temperature, time for adding is 10 minutes.After being added dropwise to complete, stirring 30 minutes under normal temperature, then dropwise drip halogenating agent under normal temperature, after within 30 minutes, dripping off, stir 2 hours under normal temperature.Filter, with hexanes wash 2 times, each hexane consumption 60ml, under normal temperature, vacuum-drying obtains modifying magnesium base carrier.
Then in described modification magnesium base carrier, add 60ml hexane, drip titanium tetrachloride, stirring reaction 4 hours at 60 DEG C with 30 minutes under agitation at normal temperatures, filter, hexanes wash 2 times, each hexane consumption 60ml, under normal temperature, vacuum-drying obtains load type non-metallocene catalyst.
Wherein proportioning is, in the described Grignard reagent of Mg element with dissolve Grignard reagent solvent (total amount) proportioning for 1mol: 500mL, Grignard reagent and halogenating agent mol ratio are 1: 1; Grignard reagent and Nonmetallocene compound mol ratio are 1: 0.05, and the mol ratio of Grignard reagent and chemical processing agent is 1: 0.10.
Load type non-metallocene catalyst is designated as CAT-1.
Embodiment 2
Substantially the same manner as Example 1, but have following change:
Grignard reagent adopts ethylmagnesium chloride (EtMgCl), and dissolve Grignard reagent solvent and adopt ether, halogenating agent adopts n-propylcarbinyl chloride, and Nonmetallocene title complex adopts
chemical processing agent adopts zirconium tetrachloride (ZrCl
4).
Wherein proportioning is, in the described Grignard reagent of Mg element with dissolve the proportioning of Grignard reagent solvent for 1mol: 1000mL, Grignard reagent and halogenating agent mol ratio are 1: 2; Grignard reagent and Nonmetallocene title complex mol ratio are 1: 0.1, and the mol ratio of Grignard reagent and chemical processing agent is 1: 0.20.
Load type non-metallocene catalyst is designated as CAT-2.
Embodiment 3
Substantially the same manner as Example 1, but have following change:
Grignard reagent changes into ethylmagnesium bromide (EtMgBr), and dissolve Grignard reagent solvent and adopt n-butyl ether, Nonmetallocene title complex adopts
halogenating agent adopts monobromethane, and chemical processing agent adopts titanium tetrabromide (TiBr
4).
Wherein proportioning is, in the described Grignard reagent of Mg element with dissolve the proportioning of Grignard reagent solvent for 1mol: 667mL; Grignard reagent and halogenating agent mol ratio are 1: 1.5; Grignard reagent and Nonmetallocene title complex mol ratio are 1: 0.2; The mol ratio of Grignard reagent and chemical processing agent is 1: 0.30.
Load type non-metallocene catalyst is designated as CAT-3.
Embodiment 4
Substantially the same manner as Example 1, but have following change:
Grignard reagent changes into phenyl-magnesium-chloride (C
6h
5mgCl), Nonmetallocene title complex adopts
halogenating agent adopts chlorobenzene, and chemical processing agent adopts tetraethyl-titanium (Ti (CH
3cH
2)
4).
Wherein proportioning is, in the described Grignard reagent of Mg element with dissolve the proportioning of Grignard reagent solvent for 1mol: 750mL; Grignard reagent and halogenating agent mol ratio are 1: 1.1; Grignard reagent and Nonmetallocene title complex mol ratio are 1: 0.04; The mol ratio of Grignard reagent and chemical processing agent is 1: 0.05.
Load type non-metallocene catalyst is designated as CAT-4.
Embodiment 5
Substantially the same manner as Example 1, but have following change:
Grignard reagent changes into methyl-magnesium-bromide (CH
3mgBr), dissolve Grignard reagent solvent and adopt Isosorbide-5-Nitrae-dioxane, Nonmetallocene title complex adopts
halogenating agent adopts bromocyclohexane, and chemical processing agent adopts tetra-n-butyl titanium (Ti (C
4h
9)
4).
Wherein proportioning is, in the described Grignard reagent of Mg element with dissolve the proportioning of Grignard reagent solvent for 1mol: 1250mL; Grignard reagent and halogenating agent mol ratio are 1: 1.5; Grignard reagent and Nonmetallocene title complex mol ratio are 1: 0.30, and the mol ratio of Grignard reagent and chemical processing agent is 1: 0.50.
Load type non-metallocene catalyst is designated as CAT-5.
Embodiment 6
Substantially the same manner as Example 1, but have following change:
Grignard reagent changes into benzylmagnesium chloride (Mg (PhCH
2) Cl), dissolve Grignard reagent solvent and adopt ethyl n-propyl ether, Nonmetallocene title complex adopts
halogenating agent adopts Benzyl Chloride, and chemical processing agent adopts tri-chloroethoxy titanium (Ti (OC
2h
5) Cl
3).
Wherein proportioning is, in the described Grignard reagent of Mg element with dissolve the proportioning of Grignard reagent solvent for 1mol: 555mL; Grignard reagent and Nonmetallocene title complex mol ratio are 1: 0.10, and the mol ratio of Grignard reagent and chemical processing agent is 1: 0.10.
Load type non-metallocene catalyst is designated as CAT-6.
Embodiment 7
Substantially the same manner as Example 1, but have following change:
Grignard reagent changes into cyclohexyl magnesium chloride (Mg (C
6h
11) Cl), dissolve Grignard reagent solvent and adopt ether, Nonmetallocene title complex adopts
halogenating agent adopts chlorocyclohexane.
Load type non-metallocene catalyst is designated as CAT-7.
Embodiment 8
Substantially the same manner as Example 1, but have following change:
Grignard reagent changes into magnesium ethide (Mg (C
2h
5)
2), dissolve Grignard reagent solvent and adopt ether, Nonmetallocene title complex adopts
halogenating agent adopts chloro normal hexane, and chemical processing agent adopts tetraethyl-zirconium (Zr (CH
3cH
2)
4).
Load type non-metallocene catalyst is designated as CAT-8.
Embodiment 9
Substantially the same manner as Example 1, but have following change:
Grignard reagent changes into dihexyl magnesium (Mg (C
6h
13)
2), dissolve Grignard reagent solvent and adopt ether.
Load type non-metallocene catalyst is designated as CAT-9.
Embodiment 10
Substantially the same manner as Example 1, but have following change:
Grignard reagent changes into ethyl normal-butyl magnesium (Mg (C
4h
9) (C
2h
5)), dissolve Grignard reagent solvent and adopt ether.
Load type non-metallocene catalyst is designated as CAT-10.
Embodiment 11
Substantially the same manner as Example 1, but have following change:
60ml hexane is added to obtained modification magnesium base carrier, dripped with 30 minutes under agitation at normal temperatures and help chemical processing agent triethyl aluminum (0.88mol/L, hexane solution), stirring reaction 4 hours at 60 DEG C, filter, hexanes wash 2 times, each hexane consumption 60ml, under normal temperature, vacuum-drying obtains pretreated modification magnesium base carrier.
Replace described modification magnesium base carrier with this pretreated modification magnesium base carrier, prepare load type non-metallocene catalyst similarly to Example 1.
Wherein proportioning is, in the described Grignard reagent of Mg element and to help the mol ratio of chemical processing agent for 1: 0.3 described in Al element.
Load type non-metallocene catalyst is designated as CAT-11.
Embodiment 12
Substantially the same manner as Example 11, but have following change:
Triethyl aluminum (0.88mol/L, hexane solution) is changed into methylaluminoxane (10wt%, toluene solution).
Wherein proportioning is, in the described Grignard reagent of Mg element and to help the mol ratio of chemical processing agent for 1: 0.2 described in Al element.
Load type non-metallocene catalyst is designated as CAT-12.
Comparative example A
Substantially the same manner as Example 1, but have following change:
Modify magnesium base carrier without chemical processing agent process directly as loaded catalyst.
Loaded catalyst is designated as CAT-A.
Comparative example B
Substantially the same manner as Example 1, but have following change:
Grignard reagent and Nonmetallocene title complex mol ratio change into 1: 0.10;
Catalyzer is designated as CAT-B.
Comparative example C
Substantially the same manner as Example 1, but have following change:
Grignard reagent and Nonmetallocene title complex mol ratio change into 1: 0.03;
Catalyzer is designated as CAT-C.
Comparative example D
The Nonmetallocene title complex of same structure is adopted with embodiment 1.
Take 0.1mol Magnesium Chloride Anhydrous and Nonmetallocene title complex, dissolve completely under normal temperature after adding tetrahydrofuran solvent, stir under normal temperature after 2 hours, add precipitation agent hexane under normal temperature and make it precipitation, filter, with hexanes wash 2 times, each hexane consumption 60ml, under normal temperature, vacuum-drying obtains modifying magnesium base carrier.
Then in described modification magnesium base carrier, add 60ml hexane, drip titanium tetrachloride, stirring reaction 4 hours at 60 DEG C with 30 minutes under agitation at normal temperatures, filter, hexanes wash 2 times, each hexane consumption 60ml, under normal temperature, vacuum-drying obtains load type non-metallocene catalyst.
Wherein proportioning is, magnesium chloride and tetrahydrofuran (THF) proportioning are 0.1mol: 150mL; Magnesium chloride and Nonmetallocene title complex mol ratio are 1: 0.05; Precipitation agent and tetrahydrofuran (THF) volume proportion are 1: 1, and the mol ratio of magnesium chloride and chemical processing agent is 1: 0.10.
Load type non-metallocene catalyst is designated as CAT-D.
Application Example
Catalyzer CAT-1 ~ the CAT-12 obtained in the embodiment of the present invention and CAT-A ~ D carried out respectively under the following conditions in accordance with the following methods homopolymerization, the copolymerization of ethene and prepare ultrahigh molecular weight polyethylene(UHMWPE) polymerization:
Homopolymerization is: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.8MPa, polymerization temperature 85 DEG C, hydrogen partial pressure 0.2MPa, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, then add hydrogen to 0.2MPa, finally continue to pass into ethene and make polymerization stagnation pressure constant in 0.8MPa.After reaction terminates, by gas reactor emptying, release still interpolymer, after drying, weigh quality.Particular case and the polymerization evaluation result of this polyreaction are as shown in table 1.
Copolymerization is: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.8MPa, polymerization temperature 85 DEG C, hydrogen partial pressure 0.2MPa, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, disposablely add hexene-1 comonomer 50g, add hydrogen again to 0.2MPa, finally continue to pass into ethene and make polymerization stagnation pressure constant in 0.8MPa.After reaction terminates, by gas reactor emptying, release still interpolymer, after drying, weigh quality.Particular case and the polymerization evaluation result of this polyreaction are as shown in table 1.
Prepare ultrahigh molecular weight polyethylene(UHMWPE) to be polymerized to: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.5MPa, polymerization temperature 70 DEG C, 6 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, promotor and active metal mol ratio are 100, finally continue to pass into ethene and make polymerization stagnation pressure constant in 0.5MPa.After reaction terminates, by gas reactor emptying, release still interpolymer, after drying, weigh quality.Particular case and the polymerization evaluation result of this polyreaction are as shown in table 2.
Known by the test-results data of sequence number in table 13 and 4, increase the consumption of promotor, namely improve promotor and catalyst activity metal molar than time, impact that is active on polymerization catalyst and polymer stacks density is not remarkable.It can be said that bright, the load type non-metallocene catalyst adopting method provided by the invention to prepare only needs fewer promotor consumption just can obtain high olefin polymerizating activity; And the polymkeric substance such as obtained polyethylene has excellent polymer morphology and high polymer bulk density thus.
In contrast table 1, the test-results data of sequence number 1 and 3 are known, and after copolymerization, catalyst activity has to be increased greatly, thus illustrate that the load type non-metallocene catalyst adopting method provided by the invention to prepare has comparatively significant comonomer effect.
Known by the test-results data of sequence number 1 and comparative example sequence number 17 ~ 18 in contrast table 1, reduce or increase the add-on of Nonmetallocene title complex in catalyzer, its activity decreases or increases, and the molecular weight distribution of polymkeric substance also broadens thereupon or narrows.Known by the test-results data of sequence number 1 and comparative example sequence number 16 in contrast table 1, increase chemical processing agent in catalyzer, its activity increases thereupon, and the molecular weight distribution of polymkeric substance also broadens thereupon.Thus illustrate that Nonmetallocene title complex has the effect of the molecular weight distribution that narrows, and chemical processing agent has the effect improving catalyst activity and broadening molecular weight distribution.Therefore researcher in this field knows, can be obtained the catalyzer of different activities and polymer performance by the proportioning of both changes.
Known by the test-results data of sequence number 1 and comparative example sequence number 19 in contrast table 1, the load type non-metallocene catalyst adopting Grignard reagent and halogenating agent to be obtained by reacting has higher polymerization activity than the loaded catalyst obtained without Grignard reagent, the polymkeric substance that catalyzed polymerization obtains has narrower molecular weight distribution, higher bulk density, less particle diameter, thus illustrate adopt the carrier prepared of Grignard reagent can make Nonmetallocene title complex evenly be distributed in carrier inside, thus the performance of Nonmetallocene title complex itself can better be played.And the carrier to be obtained by reacting by Grignard reagent and halogenating agent has better crystal habit, carrier granule evenly and particle diameter is less, can the polymkeric substance of easier preparation small particle size, thus reduce the cost in production process.
From table 2, adopt catalyzer provided by the present invention, can prepare ultrahigh molecular weight polyethylene(UHMWPE), its bulk density increases all to some extent, and contrast sequence number 1 and 2 is visible, adopts methylaluminoxane can increase the viscosity-average molecular weight of polymkeric substance as promotor.
By sequence number in table 11 and 14,15, in table 2, the test-results data of sequence number 1 and 3,4 are known, catalyzer is in preparation process, modify magnesium base carrier first through helping chemical processing agent process, and then the loaded catalyst to obtain with chemical processing agent contact reacts, and without the loaded catalyst helping chemical processing agent process to obtain, there is higher polymerization activity, polymer stacks density, viscosity-average molecular weight, and slightly narrow molecular weight distribution.
Although be described in detail the specific embodiment of the present invention above in conjunction with the embodiments, it is pointed out that protection scope of the present invention not by the restriction of these embodiments, but determined by claims of annex.Those skilled in the art can carry out suitable change to these embodiments in the scope not departing from technological thought of the present invention and purport, and the embodiment after these changes is obviously also included within protection scope of the present invention.
At this, contriver wishes to carry out following explanation with regard to the difference of Ziegler-Natta catalyst (electron donor especially wherein related to), metallocene catalyst and non-metallocene catalyst.
It is well known in the art that Ziegler-Natta catalyst, metallocene catalyst and non-metallocene catalyst belong to different catalyst systems.First, Ziegler-Natta catalyst belongs to multicenter catalyzer, and non-metallocene catalyst is the same with metallocene catalyst, belongs to single-site catalysts.
Textbook (" Catalysts for Olefin Polymerization and polyolefine ", Xiao Shijing, the raw work of remaining tax, press of Beijing University of Technology, in December, 2002, this textbook is that the academic works publishing fund of China national science and technology subsidizes " 15 " state key books) at its 7th page, metallocene catalyst is defined, namely " metallocene catalyst is normally by transition metal (main employing IVB race element ti, Zr, Hf) and at least 1 cyclopentadiene or cyclopentadiene derivant be the complex compound that part is formed ", and describe at its 8th page and " have the performance characteristics different from Ziegler-Natta catalyst system just because of metallocene catalyst system, since the eighties in 20th century, the investigation and application of metallocene catalyst achieves huge progress ".Also non-metallocene catalyst is defined at the 8th page, i.e. " so-called non-metallocene catalyst refers to not containing the compound of the non-cyclopentadienyl ligand transition metal of cyclopentadiene group; there is energy catalysis in olefine polymerization in promotor methylaluminoxane ", or " non-metallocene compound mainly forms the cationic ligand similar to cyclopentadienyl with the C atom on the hybrid atom MCM-41 cyclopentadiene such as B, P, N or other aromatic rings, forms non-metallocene compound with IVB race metal (Ti, Zr, Hf) coordination ".
US Patent No. 5244855 discloses a kind of manufacture method of loaded catalyst, this manufacture method comprises diether compounds (the such as 2-isopentyl-2-sec.-propyl-1 using inert polymer carrier, magnesium halide, titanium tetrachloride and following structure, 3-Propanal dimethyl acetal, i.e. DMP, uses as electron donor) as raw material.
Aforesaid textbook (" Catalysts for Olefin Polymerization and polyolefine ", Xiao Shijing, the raw work of remaining tax, press of Beijing University of Technology, in December, 2002) be recorded " entering the nineties in 20th century; occurred with 1; 3-bis-ethers is the Ziegler-Natta carrier model effective catalyst of new generation of internal electron donor synthesis ", " due to two ethers electron donor and MgCl at its 6th page
2carrier coordination ability is very strong, in catalyst synthesis processes, can not further with TiCl
4reaction ... ".This textbook is recorded " MgCl at its 21st page
2carrier model titanium (Mg-Ti) catalyzer is except carrier (MgCl
2) and active ingredient (Ti compound) outward, also containing internal electron donor compound (Di) ".This textbook is recorded " in the evolution at Ziegler-Natta catalyst, the application of electron donor plays very important effect ", " MgCl at its 72nd page
2after carried catalyst appearance, the effect of electron donor seems even more important, now become the important component that Ziegler-Natta catalyst system cannot lack " and " in recent years, be used as catalyzer MgCl prepared by internal electron donor with 1.3-diether compounds (DE)
2/ TiCl
4/ DE, when need not external electron donor, " this textbook gives the structure of a kind of diether compounds being used as electron donor at its 100th page, roughly the same with the diether compounds involved by US Patent No. 5244855.This fact shows, the final manufactured loaded catalyst of US Patent No. 5244855 is Ziegler-Natta carrier model effective catalyst.
Aforesaid textbook is also recorded " due to two ethers electron donor and MgCl at its 6th page
2carrier coordination ability is very strong, in catalyst synthesis processes, can not further with TiCl
4reaction ... ".Therefore, DMP or the diether compounds involved by US Patent No. 5244855 do not react with titanium tetrachloride, so not corresponding to the Nonmetallocene part alleged by this area.
Claims (17)
1. a preparation method for load type non-metallocene catalyst, comprises the following steps:
Grignard reagent, halogenating agent are contacted in the presence of the solvent with Nonmetallocene title complex, obtains the step of modifying magnesium base carrier; With
The chemical processing agent and the described modification magnesium base carrier that make to be selected from IVB race metallic compound are reacted, and obtain the step of described load type non-metallocene catalyst,
Wherein said preparation method is optionally also included in and makes before described chemical processing agent and described modification magnesium base carrier react, and helps the step of modifying magnesium base carrier described in chemical processing agent pre-treatment with what be selected from aikyiaiurnirsoxan beta, aluminum alkyls or its arbitrary combination.
2. according to preparation method according to claim 1, it is characterized in that, described halogenating agent is selected from chloro C
1-30hydrocarbon and bromo C
1-30one or more in hydrocarbon, wherein said C
1-30hydrocarbon is C
1-30alkane, C
2-30alkene, C
6-30aromatic hydrocarbons, C
7-30aralkyl hydrocarbon or C
7-30alkane aromatic hydrocarbons.
3., according to preparation method according to claim 2, it is characterized in that, described halogenating agent be selected from monobromethane, monochloroethane, monobromethane, 1-chloro-butane, 1-chloro-hexane, chlorobenzene, bromobenzene and benzyl chloride one or more.
4. according to preparation method according to claim 1, it is characterized in that, it is one or more in the dialkyl magnesium of (R) (R ') Mg that described Grignard reagent is selected from alkyl magnesium halide that general formula is RMgX and general formula, wherein radicals R and R ' are same to each other or different to each other, and are C independently of one another
1-C
30alkyl, C
2-C
30thiazolinyl, C
6-C
30aryl, C
7-C
30alkaryl or C
7-C
30aralkyl, X is halogen.
5., according to preparation method according to claim 4, it is characterized in that, described Grignard reagent be selected from methylmagnesium-chloride, ethylmagnesium chloride, phenyl-magnesium-chloride, benzylmagnesium chloride, dimethyl magnesium, magnesium ethide and diphenyl magnesium one or more.
6. according to preparation method according to claim 1, it is characterized in that, described solvent is selected from C
4-12chain ether and C
4-12one or more in cyclic ethers.
7., according to preparation method according to claim 6, it is characterized in that, described solvent be selected from ether, n-butyl ether, tetrahydrofuran (THF) and Isosorbide-5-Nitrae-dioxane one or more.
8., according to preparation method according to claim 1, it is characterized in that, described Nonmetallocene title complex be selected from the compound with following chemical structural formula one or more:
In above chemical structural formula,
Q is 0 or 1;
D is 0 or 1;
M is 1,2 or 3;
M is selected from periodic table of elements III-th family to XI race atoms metal;
N is 1,2,3 or 4, depends on the valence state of described M;
X is selected from halogen, hydrogen atom, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, nitrogen-containing group, sulfur-containing group, boron-containing group, containing aluminium base group, phosphorus-containing groups, silicon-containing group, germanic group or containing tin group, multiple X can be identical, also can be different, can also each other in key or Cheng Huan;
A be selected from Sauerstoffatom, sulphur atom, selenium atom,
-NR
23r
24,-N (O) R
25r
26,
-PR
28r
29,-P (O) R
30oR
31, sulfuryl, sulfoxide group or-Se (O) R
39, wherein N, O, S, Se and P are coordination atom separately;
B is selected from nitrogen-atoms, nitrogen-containing group, phosphorus-containing groups or C
1-C
30alkyl;
D is selected from nitrogen-atoms, Sauerstoffatom, sulphur atom, selenium atom, phosphorus atom, nitrogen-containing group, phosphorus-containing groups, C
1-C
30alkyl, sulfuryl or sulfoxide group, wherein N, O, S, Se and P are coordination atom separately;
E is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and P are coordination atom separately;
G is selected from C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group;
→ represent singly-bound or double bond;
-represent covalent linkage or ionic linkage;
---represent coordinate bond, covalent linkage or ionic linkage;
R
1to R
3be selected from hydrogen, C independently of one another
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group, R
22to R
33and R
39be selected from hydrogen, C independently of one another
1-C
30the C of alkyl or replacement
1-C
30alkyl, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan,
Described safing function groups be selected from halogens, oxy radical, nitrogen-containing group, silicon-containing group, germanic group, sulfur-containing group, containing tin group, C
1-C
10ester group or nitro,
Described halogen is selected from F, Cl, Br or I;
Described nitrogen-containing group is selected from
-NR
23r
24,-T-NR
23r
24or-N (O) R
25r
26;
Described phosphorus-containing groups is selected from
-PR
28r
29,-P (O) R
30r
31or-P (O) R
32(OR
33);
Described oxy radical is selected from-OR
34with-T-OR
34;
Described sulfur-containing group is selected from-SR
35,-T-SR
35,-S (O) R
36or-T-SO
2r
37;
The described seleno group that contains is selected from-SeR
38,-T-SeR
38,-Se (O) R
39or-T-Se (O) R
39;
Described group T is selected from C
1-C
30the C of alkyl or replacement
1-C
30alkyl;
Described R
37be selected from hydrogen, C
1-C
30the C of alkyl or replacement
1-C
30alkyl;
Described C
1-C
30alkyl is selected from C
1-C
30alkyl, C
7-C
30alkaryl, C
7-C
30aralkyl, C
3-C
30cyclic alkyl, C
2-C
30thiazolinyl, C
2-C
30alkynyl, C
6-C
30aryl or C
8-C
30condensed ring radical;
The C of described replacement
1-C
30alkyl is selected from one or more aforementioned halogen or aforementioned C
1-C
30the aforementioned C of alkyl alternatively base
1-C
30alkyl;
Wherein, described boron-containing group is selected from BF
4 -, (C
6f
5)
4b
-or (R
40bAr
3)
-;
Describedly be selected from aluminum alkyls, AlPh containing aluminium base group
4 -, AlF
4 -, AlCl
4 -, AlBr
4 -, AlI
4 -or R
41alAr
3 -;
Described silicon-containing group is selected from-SiR
42r
43r
44;
Described germanic group is selected from-GeR
46r
47r
48;
The described tin group that contains is selected from-SnR
50r
51r
52or-T-Sn (O) R
54, wherein said group T ditto defines,
Described Ar represents C
6-C
30aryl, and
R
34to R
36, R
38and R
40to R
54be selected from hydrogen, aforementioned C independently of one another
1-C
30the C of alkyl or aforementioned replacement
1-C
30alkyl, wherein these groups can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan.
9., according to preparation method according to claim 8, it is characterized in that, described Nonmetallocene title complex be selected from the compound (A) and compound (B) with following chemical structural formula one or more:
In chemical structural formulas all above,
F is selected from nitrogen-atoms, nitrogen-containing group or phosphorus-containing groups, and wherein N and P is coordination atom separately.
10. according to preparation method according to claim 9, it is characterized in that, described Nonmetallocene title complex is selected from the compound (A-1) with following chemical structural formula to compound (A-4) and compound (B-1) to one or more in compound (B-4):
In chemical structural formulas all above,
Y is selected from-NR
23r
24,-N (O) R
25r
26,-PR
28r
29,-OR
34,-SR
35,-S (O) R
36,-SeR
38or-Se (O) R
39, wherein N, O, S, Se and P are coordination atom separately;
Z is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and P are coordination atom separately;
R
4, R
6to R
21be selected from hydrogen or C independently of one another
1-C
30alkyl, and
R
5be selected from lone-pair electron on nitrogen, hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups; Work as R
5for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups time, R
5in N, O, S, P and Se can carry out coordination as coordination atom and center IVB race atoms metal.
11., according to preparation method according to claim 10, is characterized in that, described Nonmetallocene title complex be selected from the compound with following chemical structural formula one or more:
12., according to preparation method according to claim 11, is characterized in that, described Nonmetallocene title complex be selected from the compound with following chemical structural formula one or more:
13. according to preparation method according to claim 1, it is characterized in that, the mol ratio of described Grignard reagent and described halogenating agent is 1: 1-100, in the mol ratio of the described Grignard reagent of Mg element and described Nonmetallocene title complex for 1: 0.0001-1, in the described Grignard reagent of Mg element with to help the mol ratio of chemical processing agent for 1: 0-1.0 described in Al element, and in the described Grignard reagent of Mg element with the mol ratio of the described chemical processing agent of IVB race elemental metal for 1: 0.01-1.
14., according to preparation method according to claim 1, is characterized in that, described IVB race metallic compound be selected from IVB race metal halide one or more.
15., according to preparation method according to claim 14, is characterized in that, described IVB race metallic compound is selected from TiCl
4and ZrCl
4in one or more.
16. 1 kinds of load type non-metallocene catalysts, it manufactures by according to the preparation method described in any one of claim 1-15.
17. 1 kinds of alkene homopolymerization/copolymerization methods, it is characterized in that, with according to load type non-metallocene catalyst according to claim 16 for Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt for promotor, make alkene homopolymerization or copolymerization.
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