CN103300467B - A kind of sheet cigarette formula vertical library leaf group performs formula managing and control system and method thereof - Google Patents

A kind of sheet cigarette formula vertical library leaf group performs formula managing and control system and method thereof Download PDF

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Publication number
CN103300467B
CN103300467B CN201210333199.0A CN201210333199A CN103300467B CN 103300467 B CN103300467 B CN 103300467B CN 201210333199 A CN201210333199 A CN 201210333199A CN 103300467 B CN103300467 B CN 103300467B
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formula
leaf group
cigarette
check
sheet cigarette
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CN103300467A (en
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宋庆华
牛亚维
谭宏祥
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Zhangjiakou Cigarette Factory Co Ltd
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Zhangjiakou Cigarette Factory Co Ltd
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Abstract

The present invention relates to managing and control system and method that a kind of cigarette formula vertical library leaf group performs formula, first, set up leaf group to perform formula and check masterplate and check leaf group and perform formula, then carry out sheet cigarette according to the leaf group execution formula of described confirmation and enter the inspection of sheet cigarette formula vertical library, to qualified cigarette warehouse-in, ineligible refusal warehouse-in, during outbound, performs formula by the leaf group executed and is automatically set as inefficacy.Technique scheme, performs formula inspection from leaf group, sheet cigarette enters the formula vertical library inspection of sheet cigarette and tobacco leaf formulation outbound three links carry out effective management and control.Effectively prevent the technical problem that artificial nucleus in prior art is large to workload, error is thought in easy generation, sheet cigarette formula vertical library leaf group is made to perform formula management and control process more rigorous, greatly reduce labour intensity, increase work efficiency, effectively prevent production of cigarettes and to feed intake the generation of quality accident.

Description

A kind of sheet cigarette formula vertical library leaf group performs formula managing and control system and method thereof
Technical field
The present invention relates to a kind of sheet cigarette formula vertical library management method, specifically a kind of sheet cigarette formula vertical library leaf group performs formula management-control method, belongs to tobacco curing technical field.
Background technology
Tobacco productive corporation sheet cigarette formula vertical library performs to according to leaf group the place of filling a prescription to sheet cigarette of filling a prescription, and sheet cigarette formula vertical library performs according to leaf group that formula carries out putting in storage, outbound operation.Cigarette sheet cigarette formula vertical library is an important step control cigarette quality, and the accuracy that formula vertical library leaf group performs formula is most important, if there is a bit difference all can cause the great quality accident of production of cigarettes.Because the precision prescribed of production of cigarettes to tobacco leaf is higher, leaf group performs formula and also can adjust as required, and therefore the no-load voltage ratio of leaf group execution formula is more frequent.In order to ensure the quality of the cigarette produced, sheet cigarette formula vertical library leaf group performs the accuracy of formula and sheet cigarette warehouse-in, all most important.
As disclosed a kind of cigarette tobacco leaf formulation design method in Chinese patent literature CN101385571A, carry out according to following steps: determine cigarette product design object; Determine the requirement of the main chemical compositions of target; Formula personnel empirically tentatively select the representative tobacco leaf of each one of main material cigarette, auxiliary material cigarette and inserts; Main material cigarette selects all the other raw tobacco materials according to similitude, auxiliary material cigarette and inserts according to formula; Formula personnel according to tobacco leaf quantity in stock, Absolute Correlation Analysis size and smoke panel test and determine final formula raw tobacco material.In this technical scheme, provide a kind of method for designing of cigarette tobacco leaf formulation, can find out that the design of tobacco leaf formulation needs to consider many-sided factor, through repeatedly selecting and screening, therefore how to perform tobacco leaf formulation accurately, improve the quality of cigarette, ensure that its accuracy of filling a prescription is particularly important.But in the prior art, what still adopt is that leaf group performs formula, sheet cigarette enters library information and checks by manually carrying out, not only workload is large, and the degree of accuracy can not ensure completely, and the error that human error causes is difficult to eliminate.
Summary of the invention
Technical problem to be solved by this invention is that prior art middle period group performs formula, to enter that library information checks be all by manually carrying out to sheet cigarette, there is the technical problem that workload is large, the degree of accuracy is low, thus provide a kind of without the need to manually carrying out the management-control method checked, decrease workload, improve the sheet cigarette of degree of accuracy formula vertical library leaf group execution formula.
For solving the problems of the technologies described above, the present invention is achieved by the following technical solutions:
Slice cigarette formula vertical library leaf group performs a management-control method for formula, comprises the steps:
(1) leaf group performs formula and checks: set up leaf group and perform formula and check masterplate, check leaf group and performs formula, by check confirmation by after leaf group execution formula be set to available leaf group and perform formula;
(2) sheet cigarette enters the inspection of sheet cigarette formula vertical library: when sheet cigarette enters sheet cigarette formula vertical library, by sheet cigarette described in identification equipment identification, then the described available leaf group in the information identified and described step (1) is performed formula to compare, the sheet cigarette refusal warehouse-in of filling a prescription is performed for not meeting described available leaf group, for the sheet cigarette refusal warehouse-in exceeding formula quantity, access signal is sent to the sheet cigarette meeting described leaf group execution formula, carries out in-stockroom operation;
(3) during outbound, after performing the product warehouse-out of formula production according to described available leaf group, described available leaf group is performed formula and is automatically set as failure state.
Of the present invention cigarette formula vertical library leaf group performs the management-control method of formula, and in described step (1), set up leaf group execution formula and check masterplate, the process checking leaf group execution formula is as follows:
When the present invention produces a kind of cigarette for first time, first perform formula by manual type to the leaf group passed from other system to check, check by after this leaf group is performed formula be set to available leaf group and perform formula, and described leaf group is performed formula and performs as leaf group follow-up during described production of cigarettes the leaf group execution formula that formula checks and check masterplate; Not performing formula by then abandoning this leaf group after checking, formula being performed to next the leaf group passed from other system and checks;
When the present invention produces described cigarette for non-first time, with the described leaf group existed, masterplate of filling a prescription is performed to the leaf group execution formula passed from other system and carries out automatic comparison, if there is no difference, then the direct formula that described available leaf group performed is updated to the described leaf group passed from other system and performs formula, and described leaf group execution formula is checked masterplate and be updated to this leaf group and perform formula; If there are differences, carry out different information and check, check rear confirmation to be updated to this to confirm that the leaf group passed through performs formula by then described available leaf group being performed formula, and described leaf group is performed fill a prescription and check masterplate and be updated to the leaf group that this confirmation passes through and perform formula; If check rear confirmation not perform formula source systems by, notice leaf group and to be correlated with user of service, this formula is revised in origin system, again pass to sheet cigarette and to fill a prescription vertical library managing and control system, again check as stated above, pass through until check.
Of the present invention cigarette formula vertical library leaf group performs the management-control method of formula, in described step (1), when the leaf group that passes from other system perform formula and the described leaf group existed perform masterplate of filling a prescription carry out automatic comparison time, if there are differences, report to the police.
Of the present invention cigarette formula vertical library leaf group performs the management-control method of formula, carries out different information check after reporting to the police by manual type to described different information.
Of the present invention cigarette formula vertical library leaf group performs the management-control method of formula, when carrying out different information and checking, check unit by automatic different information to carry out, described different information is checked in unit and is provided with discrepancy threshold, when described different information exceedes discrepancy threshold, this leaf group performs formula and confirms not pass through; When described different information is no more than described discrepancy threshold, this leaf group performs formula confirmation and passes through.
Of the present invention cigarette formula vertical library leaf group performs the management-control method of formula, in described step (2), for not meeting the sheet cigarette that described leaf group performs formula and the sheet cigarette exceeding formula quantity carrying out alarm respectively.
Of the present invention cigarette formula vertical library leaf group performs the management-control method of formula, in described step (2), described cigarette is provided with identification barcode, described identification equipment is barcode scanner, described cigarette is identified by the bar code on sheet cigarette described in described bar code scanner scans, computer reads described bar code information, performs formula compare with described leaf group.
Slice cigarette formula vertical library leaf group performs a managing and control system for formula, comprising:
Leaf group performs formula and checks unit, performs formula and checks masterplate for setting up leaf group and check leaf group and performs formula, by check confirmation by after leaf group execution formula be set to available leaf group and perform formula;
Sheet cigarette enters sheet cigarette formula vertical library inspection unit, when sheet cigarette enters sheet cigarette formula vertical library, by sheet cigarette described in identification equipment identification, then the information identified and described available leaf group are performed formula to compare, the sheet cigarette refusal warehouse-in of filling a prescription is performed for not meeting described leaf group, for the sheet cigarette refusal warehouse-in exceeding formula quantity, access signal is sent to the sheet cigarette meeting described leaf group execution formula, carries out in-stockroom operation;
Outbound disabling unit, during outbound, after the product warehouse-out performing formula production according to a leaf group, described leaf group performs formula and is automatically set as failure state.
Technique scheme of the present invention has the following advantages compared to existing technology:
(1) of the present invention cigarette formula vertical library leaf group performs the management-control method of filling a prescription, first, set up leaf group execution formula and check masterplate, check passing the leaf group execution formula of coming from other system, confirm that available leaf group performs formula, ensure that leaf group performs the accuracy of formula.Then carry out sheet cigarette according to described available leaf group execution formula and enter the inspection of sheet cigarette formula vertical library, to qualified cigarette warehouse-in, ineligible refusal warehouse-in, during outbound, performs formula by the leaf group executed and is automatically set as inefficacy.Technique scheme, performs formula inspection from leaf group, sheet cigarette enters the formula vertical library inspection of sheet cigarette and tobacco leaf formulation outbound three links carry out effective management and control.Effectively prevent the technical problem that artificial nucleus in prior art is large to workload, error is thought in easy generation, sheet cigarette formula vertical library leaf group is made to perform formula management and control process more rigorous, greatly reduce labour intensity, increase work efficiency, guarantee that leaf group performs formula and sheet cigarette and to enter to fill a prescription the advantage of vertical library accuracy, effectively prevent production of cigarettes and to feed intake the generation of quality accident.
(2) of the present invention cigarette formula vertical library leaf group performs the management-control method of filling a prescription, set up leaf group execution formula and check masterplate, when checking leaf group execution formula, the situation of dividing is selected, when a kind of cigarette is produced for first time, adopt the leaf group that passes from other system of manual type to perform formula to check, check by after leaf group perform formula and perform formula as available leaf group and perform as follow-up leaf group the leaf group checked of filling a prescription and perform formula and check masterplate; When a kind of cigarette is produced for non-first time, then the leaf group passing leaf group execution formula masterplate and the existence of coming is performed masterplate of filling a prescription and carry out automatic comparison, the words that not there are differences then directly it can be used as available leaf group to perform formula and leaf group execution formula checks masterplate, the words that there are differences then are carried out different information and are checked, by the way, through repeatedly checking and comparing, ensure that leaf group performs the accuracy of formula.
(2) of the present invention cigarette formula vertical library leaf group performs the management-control method of filling a prescription, set up leaf group and perform formula when checking masterplate, when checking leaf group execution formula, by the mode of automatic comparison and manual confirmation, effectively ensure that leaf group performs the accuracy of formula, improve the accurate precision of formula, ensure that tobacco curing effect.
(3) of the present invention cigarette formula vertical library leaf group performs the management-control method of filling a prescription, if described leaf group performs formula and described leaf group and performs formula and check when masterplate there are differences and report to the police, respectively alarm is carried out with the sheet cigarette exceeding formula quantity for the sheet cigarette not meeting described leaf group execution formula, remind related personnel to process in time, improve operating efficiency.
(4) of the present invention cigarette formula vertical library leaf group performs the management-control method of filling a prescription, sheet cigarette arranges identification barcode, the information of described cigarette is read by barcode scanner, just can realize performing the comparison of filling a prescription with leaf group by the mode of automatic scan and comparison like this, improve the effect automatically controlled, decrease cost of labor, while enhancing productivity, improve production precision.
Accompanying drawing explanation
In order to make content of the present invention be more likely to be clearly understood, below in conjunction with accompanying drawing, the present invention is further detailed explanation, wherein:
Fig. 1 is the structure chart that of the present invention cigarette formula vertical library leaf group performs the managing and control system of formula.
Fig. 2 is the flow chart that of the present invention cigarette formula vertical library leaf group performs the management-control method of formula.
Detailed description of the invention
Embodiment 1:
The invention provides the managing and control system that a kind of cigarette formula vertical library leaf group performs formula, structure as shown in Figure 1, comprises that leaf group performs formula unit, sheet cigarette enters sheet cigarette formula vertical library inspection unit and outbound disabling unit.Specific as follows:
Leaf group performs formula unit, performs formula and checks masterplate and leaf group for setting up leaf group and perform formula and check.
Sheet cigarette enters sheet cigarette formula vertical library inspection unit, when sheet cigarette enters sheet cigarette formula vertical library, by sheet cigarette described in identification equipment identification, then the information identified and described leaf group are performed formula to compare, the sheet cigarette refusal warehouse-in of filling a prescription is performed for not meeting described leaf group, for the sheet cigarette refusal warehouse-in exceeding formula quantity, access signal is sent to the sheet cigarette meeting described leaf group execution formula, carries out in-stockroom operation;
Outbound disabling unit, during outbound, after the product warehouse-out performing formula production according to a leaf group, described leaf group performs formula and is automatically set as failure state.
Of the present invention cigarette formula vertical library leaf group performs management-control method corresponding to the managing and control system of formula, comprises the steps:
(1) leaf group execution formula is checked: first, set up leaf group execution formula and check masterplate, set up a database herein, store leaf group execution formula in described database and check masterplate, then leaf group is performed formula and the leaf group in described database to perform formula and check masterplate and check, check by after this leaf group execution formula be set to available leaf group perform formula.
(2) sheet cigarette enters the inspection of sheet cigarette formula vertical library: when sheet cigarette enters sheet cigarette formula vertical library, sheet cigarette is provided with discernible bar code, described cigarette is identified by bar code recognition equipment, then the leaf group in the information identified and described step (1) is performed formula to compare, the sheet cigarette refusal warehouse-in of filling a prescription is performed for not meeting described leaf group, for the sheet cigarette refusal warehouse-in exceeding formula quantity, access signal is sent to the sheet cigarette meeting described leaf group execution formula, carry out in-stockroom operation, come by sheet cigarette warehouse-in control module.
(3) during outbound, carry out after sheet cigarette produces the outbound process that feeds intake when performing formula according to leaf group, described leaf group performs formula and is automatically set as failure state, can not select like this when production feeds intake outbound again, avoids a leaf group to perform the possibility of formula repetition outbound.
Embodiment 2:
In the present embodiment, perform formula and check masterplate setting up leaf group, check leaf group when performing formula, according to being whether that the concrete condition of producing a kind of cigarette first time is analyzed.When a kind of cigarette is produced for first time, first perform formula by manual type to the leaf group passed from other system to check, check by after this leaf group is performed formula be set to available leaf group and perform formula, and described leaf group is performed formula and performs as leaf group follow-up during described production of cigarettes the leaf group execution formula that formula checks and check masterplate; Do not perform formula source systems by notice leaf group after checking to be correlated with user of service, this formula is revised in origin system, again pass to sheet cigarette and to fill a prescription vertical library managing and control system, again check as stated above, pass through until check; When described cigarette is produced for non-first time, with the described leaf group existed, masterplate of filling a prescription is performed to the leaf group execution formula passed from other system and carries out automatic comparison, if there is no difference, then the direct formula that described available leaf group performed is updated to the described leaf group passed from other system and performs formula, and described leaf group execution formula is checked masterplate and be updated to this leaf group and perform formula; If there are differences, carry out different information and check, check rear confirmation to be updated to this to confirm that the leaf group passed through performs formula by then described available leaf group being performed formula, and described leaf group is performed fill a prescription and check masterplate and be updated to the leaf group that this confirmation passes through and perform formula; If check rear confirmation not perform formula source systems by, notice leaf group and to be correlated with user of service, this formula is revised in origin system, again pass to sheet cigarette and to fill a prescription vertical library managing and control system, again check as stated above, pass through until check.
Sheet cigarette formula vertical library leaf group described in the present embodiment performs the management-control method flow chart of formula as shown in Figure 2, and concrete grammar is as follows:
(1) set up leaf group to perform formula and check masterplate and check leaf group and perform formula, concrete steps are as follows:
Leaf group performs the leaf group execution formula of setting up checking masterplate of filling a prescription and checks in two kinds of situation.A kind of situation is produced a kind of cigarette first time, namely system does not also have a kind of cigarette leaf group execution formula to check masterplate, for this situation, being performed by the artificial leaf group to passing from other system completely fills a prescription into checking, check by after this leaf group manufacture formula is set to serviceable condition (be namely set to available leaf group and perform formula) and is set to next leaf group of a kind of cigarette and perform formula and check masterplate, to fill a prescription automatic checking use as the execution of a kind of cigarette follow-up leaf group.
Another kind of situation is that a kind of cigarette non-first time is produced, namely system existed a kind of cigarette leaf group perform formula check masterplate, perform formula and leaf group by system to the leaf group that passes from other system to perform formula and check masterplate and carry out automatic comparison, if there are differences, report to the police, and carry out different information simultaneously and check, different information herein checks employing manual type, check by manually carrying out different information to described different information, confirmation is passed through, then by this leaf group perform formula be set to serviceable condition (be namely set to available leaf group and perform formula) and a kind of cigarette leaf group execution formula check masterplate, not there are differences, the direct formula that this leaf group performed is set to serviceable condition (be namely set to available leaf group and perform formula) and a kind of cigarette leaf group execution formula checks masterplate, as a kind of cigarette follow-up leaf group execution prescription system automatic checking use.
(2) sheet cigarette enters the inspection of sheet cigarette formula vertical library, when sheet cigarette enters sheet cigarette formula vertical library, sheet cigarette is provided with identification barcode, described cigarette is identified by barcode scanner, described cigarette is identified by the bar code on sheet cigarette described in described bar code scanner scans, computer reads described bar code information, performs formula compare with the described available leaf group in described step (1).The sheet cigarette not meeting described leaf group execution formula carried out to alarm and refuses warehouse-in, also alarm is carried out for the sheet cigarette exceeding formula quantity and refuses warehouse-in, access signal being sent to the sheet cigarette meeting described leaf group execution formula, carries out in-stockroom operation.
(3), during outbound, after the product warehouse-out performing formula production according to a leaf group, described leaf group performs formula and is automatically set as failure state, can not select so again, and avoid repetition outbound when production feeds intake outbound.
As the embodiment that can convert, when carrying out different information and checking, except artificial nucleus can be adopted external, automatic different information can also be adopted to check unit and to carry out automatic checking, described different information is checked in unit and is provided with discrepancy threshold, when described different information exceedes discrepancy threshold, this leaf group performs formula and does not pass through; When described different information is no more than described discrepancy threshold, this leaf group performs formula and passes through.
Obviously, above-described embodiment is only for clearly example being described, and the restriction not to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And thus the apparent change of extending out or variation be still among the protection domain of the invention.

Claims (5)

1. sheet cigarette formula vertical library leaf group performs a management-control method for formula, it is characterized in that, comprises the steps:
(1) leaf group execution formula is checked: set up leaf group execution formula and check masterplate, check leaf group and perform formula, detailed process is as follows:
When a kind of cigarette is produced for first time, first perform formula by manual type to the leaf group passed from other system to check, check by after this leaf group is performed formula be set to available leaf group and perform formula, and described leaf group is performed formula and performs as leaf group follow-up during described production of cigarettes the leaf group execution formula that formula checks and check masterplate; Not by then notifying that leaf group performs formula source systems and to be correlated with user of service after checking, this formula being revised in origin system, again passing to sheet cigarette and to fill a prescription vertical library managing and control system, again being checked by manual type, pass through until check;
When described cigarette is produced for non-first time, with the described leaf group existed, masterplate of filling a prescription is performed to the leaf group execution formula passed from other system and carries out automatic comparison, if there is no difference, then the direct formula that described available leaf group performed is updated to the described leaf group passed from other system and performs formula, and described leaf group execution formula is checked masterplate and be updated to this leaf group and perform formula; If there are differences, carry out different information and check, check rear confirmation to be updated to this to confirm that the leaf group passed through performs formula by then described available leaf group being performed formula, and described leaf group is performed fill a prescription and check masterplate and be updated to the leaf group that this confirmation passes through and perform formula; If check rear confirmation not perform formula source systems by, notice leaf group and to be correlated with user of service, this formula is revised in origin system, again pass to sheet cigarette and to fill a prescription vertical library managing and control system, again check as stated above, pass through until check;
By check confirm by after leaf group perform formula and be set to available leaf group and perform formula;
(2) sheet cigarette enters the inspection of sheet cigarette formula vertical library: when sheet cigarette enters sheet cigarette formula vertical library, by sheet cigarette described in identification equipment identification, then the described available leaf group in the information identified and described step (1) is performed formula to compare, the sheet cigarette refusal warehouse-in of filling a prescription is performed for not meeting described available leaf group, for the sheet cigarette refusal warehouse-in exceeding formula quantity, access signal is sent to the sheet cigarette meeting described leaf group execution formula, carries out in-stockroom operation;
(3) during outbound, after performing the product warehouse-out of formula production according to described available leaf group, described available leaf group is performed formula and is automatically set as failure state.
2. according to claim 1 cigarette formula vertical library leaf group performs the management-control method of filling a prescription, it is characterized in that, in described step (1), when the leaf group that passes from other system perform formula and the described leaf group existed perform masterplate of filling a prescription carry out automatic comparison time, if there are differences, report to the police.
3. according to claim 2 cigarette formula vertical library leaf group performs the management-control method of filling a prescription, and it is characterized in that, carries out different information check after reporting to the police by manual type to described different information.
4. according to claim 2 cigarette formula vertical library leaf group performs the management-control method of filling a prescription, it is characterized in that, when carrying out different information and checking, check unit by automatic different information to carry out, described different information is checked in unit and is provided with discrepancy threshold, when described different information exceedes discrepancy threshold, this leaf group performs formula and confirms not pass through; When described different information is no more than described discrepancy threshold, this leaf group performs formula confirmation and passes through.
5. sheet cigarette formula vertical library leaf group performs a managing and control system for formula, it is characterized in that, comprising:
Leaf group performs formula and checks unit, performs formula and checks masterplate for setting up leaf group and check leaf group and performs formula, by check confirmation by after leaf group execution formula be set to available leaf group and perform formula;
Sheet cigarette enters sheet cigarette formula vertical library inspection unit, when sheet cigarette enters sheet cigarette formula vertical library, by sheet cigarette described in identification equipment identification, then the information identified and described available leaf group are performed formula to compare, the sheet cigarette refusal warehouse-in of filling a prescription is performed for not meeting described leaf group, for the sheet cigarette refusal warehouse-in exceeding formula quantity, access signal is sent to the sheet cigarette meeting described leaf group execution formula, carries out in-stockroom operation;
Outbound disabling unit, during outbound, after the product warehouse-out performing formula production according to a leaf group, described leaf group performs formula and is automatically set as failure state.
CN201210333199.0A 2012-09-11 2012-09-11 A kind of sheet cigarette formula vertical library leaf group performs formula managing and control system and method thereof Active CN103300467B (en)

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CN101520658A (en) * 2009-04-02 2009-09-02 山东中烟工业公司 Automatic checking method for smoke box discharged from formulation library
CN101782763A (en) * 2009-01-19 2010-07-21 中芯国际集成电路制造(上海)有限公司 Method for monitoring statistical process control
CN101901003A (en) * 2010-02-01 2010-12-01 深圳烟草工业有限责任公司 Method for controlling tobacco shred quality by utilizing individual electronic identification and comparison technology

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1556297A (en) * 2003-12-31 2004-12-22 李祥启 Lifting horizontal moving multi-storey garage and its coming in and going out method
WO2005119565A2 (en) * 2004-06-01 2005-12-15 American Quality Assurance Corporation System and method for inspecting articles of manufacture
CN101782763A (en) * 2009-01-19 2010-07-21 中芯国际集成电路制造(上海)有限公司 Method for monitoring statistical process control
CN101520658A (en) * 2009-04-02 2009-09-02 山东中烟工业公司 Automatic checking method for smoke box discharged from formulation library
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