CN103290188A - Method for controlling martensite/austenite structure in process of straightening WB36 steel pipes - Google Patents
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 84
- 239000010959 steel Substances 0.000 title claims abstract description 84
- 229910001566 austenite Inorganic materials 0.000 title claims abstract description 39
- 229910000734 martensite Inorganic materials 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000005098 hot rolling Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000001816 cooling Methods 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
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- 238000004321 preservation Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
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- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 229910000617 Mangalloy Inorganic materials 0.000 description 1
- 229910001182 Mo alloy Inorganic materials 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- QFGIVKNKFPCKAW-UHFFFAOYSA-N [Mn].[C] Chemical compound [Mn].[C] QFGIVKNKFPCKAW-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 1
- 229910001563 bainite Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
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Abstract
本发明涉及WB36钢管矫直过程马氏体/奥氏体组织控制方法。将WB36钢热轧为钢管,为确保能达到要求的加热和冷却速率,一般要求管材壁厚不大于5.42厘米,以确保正火后为板条马氏体组织,经1173K、保温30分钟正火处理后,当钢管冷却至860~920K时进入六辊矫直机,矫直速度10~15m/min,矫直力为5~40MPa,钢管矫直后冷却至室温。矫直后WB36钢管组织中长条状马氏体/奥氏体组织的厚度越小,钢管的冲击性能越高,采用本发明方法矫直后,钢管的室温冲击功由41J提高到96J,提高幅度为234%,这充分说明温度和矫直力显著影响钢管的综合性能,同时也表明该方法在生产过程中的通用性和重要性。
The invention relates to a martensite/austenite structure control method in the straightening process of WB36 steel pipes. The WB36 steel is hot-rolled into steel pipes. In order to ensure that the required heating and cooling rates can be achieved, the wall thickness of the pipes is generally required to be no more than 5.42 cm, so as to ensure that the lath martensitic structure is formed after normalizing. After normalizing at 1173K and holding for 30 minutes After treatment, when the steel pipe is cooled to 860-920K, enter the six-roller straightening machine, the straightening speed is 10-15m/min, the straightening force is 5-40MPa, and the steel pipe is straightened and then cooled to room temperature. The smaller the thickness of the elongated martensite/austenite structure in the WB36 steel pipe structure after straightening, the higher the impact performance of the steel pipe. After straightening by the method of the present invention, the room temperature impact energy of the steel pipe is increased from 41J to 96J, improving The amplitude is 234%, which fully shows that temperature and straightening force significantly affect the comprehensive properties of steel pipes, and also shows the versatility and importance of this method in the production process.
Description
技术领域technical field
本发明属Ni-Cu-Mo型低合金结构钢生产技术领域,特别涉及一种较高速度连续冷却矫直时WB36钢管矫直过程马氏体/奥氏体组织控制方法。The invention belongs to the technical field of Ni-Cu-Mo type low-alloy structural steel production, and particularly relates to a martensite/austenite microstructure control method in the straightening process of a WB36 steel pipe during continuous cooling and straightening at a relatively high speed.
背景技术Background technique
WB36钢(即l5NiCuMoNb5,化学成分见表1)是德国曼内斯曼公司企业标准中的一个钢种,它是在碳锰钢的基础上添加Ni-Cu-Mo合金发展起来的。WB36由于具有优良的高温力学性能以及抗高温氧化性能,因此广泛应用于核电发电机组和高参数火力发电机组的集箱、蒸汽管道等。该钢的特点是强度高,屈服极限比20钢高40%,使用温度为400℃,也可用作管壁温度达500℃的高应力管道;或用作高参数火力发电机组,如超临界机组中的锅炉汽包、汽水分离器、集箱、蒸汽发生器、蒸汽管道以及核电设备等高温、高压部件。在核电用管领域,国内具备核级钢管生产资质的几家企业所生产的核岛一回路使用的奥氏体不锈钢管及少量的主冷却管道和蒸发器传热管,长期以来只作为进口产品的补缺产品,尚不具备成套供应的能力。其根本原因是:WB36钢组织形态复杂,可能出现的组织有铁素体、贝氏体、马氏体/奥氏体组织等等,缺乏对组织形成与演化过程的深刻理解,从而导致生产过程很难实现精细组织控制。而当下我国WB36合金管消费量占钢材总量的比重仅为发达国家的一半,WB36合金管使用领域的扩大将为行业发展提供广阔的空间。根据中国特钢协会WB36合金管分会的研究,未来我国高压WB36合金管材的需求年增长率可达10-12%。因此,开发WB36热轧无缝钢管的精细组织技术对提高无缝钢管产品核心竞争力具有相当重要的作用。WB36 steel (i.e. l5NiCuMoNb5, see Table 1 for chemical composition) is a steel grade in the company standard of German Mannesmann company, which is developed by adding Ni-Cu-Mo alloy on the basis of carbon-manganese steel. Due to its excellent high-temperature mechanical properties and high-temperature oxidation resistance, WB36 is widely used in headers and steam pipes of nuclear power generating units and high-parameter thermal power generating units. The steel is characterized by high strength, the yield limit is 40% higher than that of 20 steel, and the service temperature is 400°C. It can also be used as a high-stress pipe with a pipe wall temperature of 500°C; or as a high-parameter thermal power generation unit, such as supercritical High-temperature and high-pressure components such as boiler drums, steam-water separators, headers, steam generators, steam pipes, and nuclear power equipment in the unit. In the field of nuclear power pipes, the austenitic stainless steel pipes used in the nuclear island primary circuit and a small amount of main cooling pipes and evaporator heat transfer pipes produced by several domestic enterprises with nuclear grade steel pipe production qualifications have long been only imported products. The fill-in-the-miss products do not yet have the ability to supply complete sets. The fundamental reason is: WB36 steel has a complex structure, and the possible structures include ferrite, bainite, martensite/austenite, etc., and lacks a deep understanding of the formation and evolution process of the structure, which leads to the production process. Difficult to achieve fine tissue control. At present, my country's WB36 alloy pipe consumption accounts for only half of the total steel consumption in developed countries. The expansion of the WB36 alloy pipe application field will provide a broad space for the development of the industry. According to the research of WB36 alloy pipe branch of China Special Steel Association, the annual growth rate of demand for high-pressure WB36 alloy pipe in my country will reach 10-12% in the future. Therefore, the development of fine microstructure technology of WB36 hot-rolled seamless steel pipe plays a very important role in improving the core competitiveness of seamless steel pipe products.
表1WB36钢常规化学成分(%)Table 1 WB36 steel conventional chemical composition (%)
WB36无缝钢管一般采用热轧生产,热轧后不可避免的存在纵向弯曲和圆度误差,这些缺陷均需要通过矫直工艺来消除。矫直时钢管通过弹性变形和塑性变形来实现纵向平直和径向上的圆度要求。传统WB36无缝钢管矫直时仅考虑了尺寸精度和生产效率的提高,忽视了矫直力和矫直机工作温度对WB36无缝钢管组织和性能的影响。研究表明:不恰当的矫直工艺将导致最终室温组织中出现粗大的马氏体/奥氏体组织,从而显著劣化钢管的冲击性能。图1给出了WB36无缝钢管矫直后在室温组织中出现的较为粗大的黑色长条状马氏体/奥氏体组织。倘若在矫直工艺过程通过控制矫正力和矫直温度来减小钢管组织中的长条状马氏体/奥氏体的厚度,这必将实现钢管性能的优化。考虑到钢管矫直温度一般在800~950K之间,在该温度区间恰当到微小压应力变形可促进铁素体相的析出,同时减少钢中的残余奥氏体含量。由于残余奥氏体在随后的冷却过程中将转变为长条状马氏体/奥氏体,矫直过程的微变形工艺方法可避免粗大的长条状马氏体/奥氏体的形成,从而实现优良的强韧性配合,这也是本发明专利的核心所在。WB36 seamless steel pipe is generally produced by hot rolling. After hot rolling, there are inevitably longitudinal bending and roundness errors. These defects need to be eliminated by straightening. During straightening, the steel pipe is elastically deformed and plastically deformed to achieve longitudinal straightness and radial roundness requirements. Traditional WB36 seamless steel pipe straightening only considers the improvement of dimensional accuracy and production efficiency, and ignores the influence of straightening force and straightening machine working temperature on the structure and performance of WB36 seamless steel pipe. Studies have shown that: improper straightening process will lead to coarse martensite/austenite structure in the final room temperature structure, thereby significantly deteriorating the impact performance of the steel pipe. Figure 1 shows the relatively coarse black elongated martensite/austenite structure in the room temperature structure after straightening of WB36 seamless steel pipe. If the thickness of the elongated martensite/austenite in the steel pipe structure is reduced by controlling the straightening force and straightening temperature during the straightening process, this will surely optimize the performance of the steel pipe. Considering that the straightening temperature of the steel pipe is generally between 800 and 950K, the appropriate micro compressive stress deformation in this temperature range can promote the precipitation of the ferrite phase and reduce the retained austenite content in the steel. Since the retained austenite will transform into elongated martensite/austenite during the subsequent cooling process, the micro-deformation process in the straightening process can avoid the formation of coarse elongated martensite/austenite, Thereby realizing excellent strength-toughness cooperation, this is also the core of the patent of the present invention.
发明内容Contents of the invention
本发明的一种WB36钢管矫直过程马氏体/奥氏体组织控制方法,其目的就是在确保钢管直度和尺寸精度的矫直工艺中,通过控制矫直力确保生成分布均匀的长条状马氏体/奥氏体组织,减少粗大马氏体/奥氏体组织对钢材性能的不利影响,进而提高钢管的综合性能,推进其在实际中的应用。A method for controlling the martensite/austenite structure in the straightening process of WB36 steel pipe according to the present invention aims at ensuring uniformly distributed strips by controlling the straightening force in the straightening process to ensure the straightness and dimensional accuracy of the steel pipe The coarse martensite/austenite structure can reduce the adverse effect of the coarse martensite/austenite structure on the steel properties, thereby improving the comprehensive performance of the steel pipe and promoting its practical application.
本发明的WB36钢管矫直过程马氏体/奥氏体组织控制方法,将WB36钢热轧为钢管,为确保能达到要求的加热和冷却速率,一般要求管材壁厚不大于5.42厘米,以确保正火后为板条马氏体组织,经1173K、保温30分钟正火处理后,当钢管冷却至860~920K时进入六辊矫直机,矫直速度10~15m/min,矫直力为5~40MPa,钢管矫直后冷却至室温。In the martensite/austenite structure control method of the WB36 steel pipe straightening process of the present invention, the WB36 steel is hot-rolled into a steel pipe. In order to ensure that the required heating and cooling rates can be achieved, the wall thickness of the pipe is generally required to be no greater than 5.42 cm to ensure After normalizing, it is lath martensitic structure. After normalizing at 1173K and heat preservation for 30 minutes, when the steel pipe is cooled to 860-920K, it enters the six-roller straightening machine. The straightening speed is 10-15m/min, and the straightening force is 5 ~ 40MPa, the steel pipe is straightened and cooled to room temperature.
本发明采用的WB36钢矫直过程中长条状马氏体/奥氏体组织的细化方法,不同于传统的钢管矫直工艺方法,矫直温度和矫直力的大小均显著影响着长条状马氏体/奥氏体组织的厚度大小,图3给出了890K矫直力分别5MPa、10MPa、15MPa、20MPa、25MPa、30MPa、35MPa和40MPa处理后WB36钢管组织中长条状马氏体/奥氏体组织的厚度大小,矫直力为0MPa所指为没有进行应力加载方向控制的传统矫直工艺,从中可以发现,随着矫直力的增大,长条状马氏体/奥氏体组织的厚度先减小后增加,其中15MPa时的马氏体/奥氏体组织厚度最小,为80nm。图4给出了矫直力为15MPa时分别在860K、870K、880K、890K、900K、910K和920K矫直后WB36钢管组织中长条状马氏体/奥氏体组织的厚度大小,随着矫直温度的降低,长条状马氏体/奥氏体组织的厚度先减小后增加,其中890K时的马氏体/奥氏体组织厚度最小。The refinement method of the elongated martensite/austenite structure in the straightening process of WB36 steel adopted by the present invention is different from the traditional steel pipe straightening process, and the straightening temperature and straightening force significantly affect the length The thickness of the strip martensite/austenite structure, Figure 3 shows the strip martensite in the WB36 steel pipe structure after the 890K straightening force is 5MPa, 10MPa, 15MPa, 20MPa, 25MPa, 30MPa, 35MPa and 40MPa respectively. The thickness of the martensite/austenite structure, the straightening force of 0MPa refers to the traditional straightening process without stress loading direction control, from which it can be found that with the increase of the straightening force, the elongated martensite/austenite The thickness of the austenite structure decreases first and then increases, and the thickness of the martensite/austenite structure is the smallest at 15MPa, which is 80nm. Figure 4 shows the thickness of elongated martensite/austenite structure in WB36 steel pipe structure after straightening at 860K, 870K, 880K, 890K, 900K, 910K and 920K respectively when the straightening force is 15MPa. With the decrease of straightening temperature, the thickness of elongated martensite/austenite structure first decreases and then increases, and the thickness of martensite/austenite structure is the smallest at 890K.
矫直后WB36钢管组织中长条状马氏体/奥氏体组织的厚度大小与钢管冲击性能存在很好的对应关系,图5和图6分别给出了不同矫直力、不同矫直温度矫正后钢管的冲击性能大小,总体说来,长条状马氏体/奥氏体组织的厚度越小,钢管的冲击性能越高,采用本发明方法矫直后,钢管的室温冲击功由41J提高到96J,提高幅度为234%,这充分说明矫直工艺参数,即温度和矫直力,显著影响钢管的综合性能,同时也表明该方法在生产过程中的通用性和重要性。There is a good correspondence between the thickness of the elongated martensite/austenite structure in the WB36 steel pipe structure after straightening and the impact performance of the steel pipe. Figure 5 and Figure 6 respectively show different straightening forces and different straightening temperatures The size of the impact performance of the steel pipe after straightening, generally speaking, the less the thickness of the elongated martensite/austenite structure, the higher the impact performance of the steel pipe. Increased to 96J, the increase rate is 234%, which fully shows that the straightening process parameters, namely temperature and straightening force, significantly affect the comprehensive performance of the steel pipe, and also shows the versatility and importance of this method in the production process.
国外WB36无缝钢管的室温冲击功一般在50J以上,未采用本专利所发明的矫直工艺所生产的钢管室温冲击功为41J,明显低于国外产品。通过控制钢管矫直是的温度和力,细化了WB36钢管组织中的马氏体/奥氏体组织,显著提高了钢管的冲击韧性,产品性能指标已高于国外产品。The room temperature impact energy of foreign WB36 seamless steel pipes is generally above 50J, and the room temperature impact energy of steel pipes produced without the straightening process invented by this patent is 41J, which is obviously lower than that of foreign products. By controlling the temperature and force of the steel pipe straightening, the martensite/austenite structure in the WB36 steel pipe structure is refined, and the impact toughness of the steel pipe is significantly improved, and the product performance index is higher than that of foreign products.
附图说明Description of drawings
图1矫直前WB36无缝钢管组织中粗大的长条状马氏体/奥氏体组织;Fig. 1 Coarse elongated martensite/austenite structure in WB36 seamless steel pipe structure before straightening;
图2矫直后WB36无缝钢管组织中粗大的长条状马氏体/奥氏体组织;Figure 2 Coarse elongated martensite/austenite structure in the WB36 seamless steel pipe structure after straightening;
图3WB36钢管890K矫直后室温组织中的长条状马氏体/奥氏体组织厚度大小与矫直力的变化关系;Fig. 3 The relationship between the thickness of the elongated martensite/austenite structure and the straightening force in the room temperature structure of WB36 steel pipe after 890K straightening;
图4WB36钢管经15MPa矫直后室温组织中的长条状马氏体/奥氏体组织厚度大小与矫直温度的变化关系;Figure 4. The relationship between the thickness of the elongated martensite/austenite structure and the straightening temperature in the room temperature structure of the WB36 steel pipe after straightening at 15 MPa;
图5WB36钢管890K矫直后室温冲击功大小与矫直力的变化关系;Figure 5 The relationship between the impact energy at room temperature and the straightening force after 890K straightening of WB36 steel pipe;
图6WB36钢管经15MPa矫直后室温冲击功大小与矫直温度的变化关系。Figure 6. The relationship between the impact energy at room temperature and the straightening temperature after the WB36 steel pipe is straightened at 15 MPa.
具体实施方式Detailed ways
本发明的具体技术方案实施例如下:Concrete technical scheme embodiment of the present invention is as follows:
实施例1:Example 1:
取WB36钢管,管材壁厚2.71厘米,经1173K、保温30分钟正火处理后,当钢管冷却至860K时进入六辊矫直机;矫直力为5MPa,钢管矫直后冷却至室温。Take WB36 steel pipe with a wall thickness of 2.71 cm. After normalizing at 1173K and holding for 30 minutes, when the steel pipe is cooled to 860K, it enters a six-roller straightening machine; the straightening force is 5MPa, and the steel pipe is straightened and cooled to room temperature.
采用该工艺矫直的WB36钢管组织中长条状马氏体/奥氏体组织厚度由153nm减小为131nm,室温冲击功有32J提高到53J。The thickness of elongated martensite/austenite structure in WB36 steel pipe straightened by this process is reduced from 153nm to 131nm, and the impact energy at room temperature is increased from 32J to 53J.
实施例2:Example 2:
取WB36钢管,管材壁厚5.42厘米,经1173K、保温30分钟正火处理后,当钢管冷却至920K时进入六辊矫直机;设定矫直机参数,矫直速度15m/min,矫直力为40MPa,钢管矫直后冷却至室温。Take WB36 steel pipe with a wall thickness of 5.42 cm. After normalizing at 1173K and heat preservation for 30 minutes, when the steel pipe is cooled to 920K, enter the six-roller straightening machine; set the parameters of the straightening machine, and the straightening speed is 15m/min. The force is 40MPa, and the steel pipe is straightened and cooled to room temperature.
采用该工艺矫直的WB36钢管组织中长条状马氏体/奥氏体组织厚度由153nm减小为113nm,室温冲击功有32J提高到52J。The thickness of elongated martensite/austenite structure in WB36 steel pipe straightened by this process is reduced from 153nm to 113nm, and the impact energy at room temperature is increased from 32J to 52J.
实施例3:Example 3:
取WB36钢管,管材壁厚1.36厘米,经1173K、保温30分钟正火处理后,当钢管冷却至900K时进入六辊矫直机;设定矫直机参数,矫直速度15m/min,矫直力为30MPa,钢管矫直后冷却至室温。Take WB36 steel pipe with a wall thickness of 1.36 cm. After normalizing at 1173K and holding for 30 minutes, when the steel pipe is cooled to 900K, enter the six-roller straightening machine; set the parameters of the straightening machine, and the straightening speed is 15m/min. The force is 30MPa, and the steel pipe is straightened and cooled to room temperature.
采用该工艺矫直的WB36钢管组织中长条状马氏体/奥氏体组织厚度由153nm减小为110nm,室温冲击功有32J提高到57J。The thickness of elongated martensite/austenite structure in WB36 steel pipe straightened by this process is reduced from 153nm to 110nm, and the impact energy at room temperature is increased from 32J to 57J.
实施例4:Example 4:
取WB36钢管,管材壁厚4.07厘米,经1173K、保温30分钟正火处理后,当钢管冷却至890K时进入六辊矫直机;设定矫直机参数,矫直速度15m/min,矫直力为15MPa,钢管矫直后冷却至室温。Take WB36 steel pipe with a wall thickness of 4.07 cm. After normalizing at 1173K and heat preservation for 30 minutes, when the steel pipe is cooled to 890K, enter the six-roller straightening machine; set the parameters of the straightening machine, and the straightening speed is 15m/min. The force is 15MPa, and the steel pipe is straightened and cooled to room temperature.
采用该工艺矫直的WB36钢管组织中长条状马氏体/奥氏体组织厚度由153nm减小为80nm,室温冲击功有32J提高到96J。The thickness of elongated martensite/austenite structure in WB36 steel pipe straightened by this process is reduced from 153nm to 80nm, and the impact energy at room temperature is increased from 32J to 96J.
本发明提出的一种WB36钢管矫直过程马氏体/奥氏体组织控制方法,通过获得长条状马氏体/奥氏体组织来提高钢管的综合性能。已通过实施例进行了描述,相关技术人员明显能在不脱离本发明的内容、精神和范围内对本文所述的制作方法进行改动或适当变更与组合,来实现本发明的技术。特别需要指出的是,所有相类似的替换和改动对本领域技术人员来说是显而易见的,他们都被视为包括在本发明精神、范围和内容中。The invention proposes a method for controlling the martensite/austenite structure in the straightening process of the WB36 steel pipe, which improves the comprehensive performance of the steel pipe by obtaining the elongated martensite/austenite structure. The embodiments have been described, and it is obvious that those skilled in the art can make changes or appropriate changes and combinations to the production methods described herein without departing from the content, spirit and scope of the present invention to realize the technology of the present invention. In particular, it should be pointed out that all similar substitutions and modifications will be obvious to those skilled in the art, and they are all considered to be included in the spirit, scope and content of the present invention.
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US5672218A (en) * | 1996-06-24 | 1997-09-30 | Slater Steels Corporation | Method of straightening metal bars having extremely low levels of residual stress after straightening operations are completed |
CN101509058A (en) * | 2009-03-18 | 2009-08-19 | 天津大学 | High-chromium ferrite heat-resistant steel fine-deformation martensite lath microstructure refinement method |
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US5672218A (en) * | 1996-06-24 | 1997-09-30 | Slater Steels Corporation | Method of straightening metal bars having extremely low levels of residual stress after straightening operations are completed |
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