A kind of closed cycle prepares the method for meticulous zinc sulphide
Technical field
The invention belongs to the fine chemical technology field, relate to a kind of preparation method of zinc sulphide, especially relate to the method that a kind of closed cycle prepares meticulous zinc sulphide.
Background technology
Zinc sulphide easily disperses, be difficult for reuniting, white for neutrality, and has good optical character, the component of Chang Zuowei thermoset(ting)plastic, thermoplastics, reinforcing fiber glass, fire retardant, synthetic chloroprene rubber and dispersion agent is widely used in semi-conductor, pigment, photo-luminescent devices, solar cell, infrared detector, fiber optics communication etc.
In the prior art, zinc sulphide is produced and preparation adopts zink sulphide purification or hydrogen sulfide to feed the method for zinc solution reaction usually, complex manufacturing, because the oxygenizement in the insufficient and storage process of purification, separation, zinc sulphide powder contains a spot of sulfate radical usually, and the zinc sulphide transformation efficiency is about 50%, transformation efficiency is very low, particle is thick and particle diameter is inhomogeneous, more because hydrogen sulfide has hypertoxicity, makes to have huge potential safety hazard in the production; And " three wastes " quantity discharged is big, and is too serious to the harm that environment causes, and makes to produce to be difficult to development, and output is difficult to increase, and faces very serious sewage handling problem.
Chinese patent CN101205077A discloses a kind of method for preparing barium sulfate and zinc sulphide, and wherein the preparation of zinc sulphide is zinc oxide ZnO and the sulfuric acid H that adopts the zinc-containing ores calcining to make
2SO
4Reaction, reaction solution makes zinc sulfate ZnSO through purifying impurity
4Solution, pure zinc sulfate ZnSO then
4Solution and Sodium Sulphide Na
2The S reaction, reaction product obtains zinc sulphide through the press filtration separation.The zinc sulphide that this method makes is thick product, contains a small amount of sodium sulfate in the product, and purity is low, and price is low, and purposes is single, and is main as the raw material of smelting zinc.
Along with industrial expansion, the purposes of meticulous zinc sulphide in fields such as semi-conductor, pigment, photo-luminescent devices, solar cell, infrared detector, fiber optics communication is increasingly extensive, existing meticulous zinc sulphide can not be met the need of market, therefore, press for a kind of simple and easy to do, environment friendly and pollution-free meticulous zinc sulphide preparation method.
Summary of the invention
For addressing the above problem, the purpose of this invention is to provide the method that a kind of closed cycle prepares meticulous zinc sulphide, its raw materials cost is low, and technology is simple, and is easy to operate, waste water in the production process got back in the original production process reused, and realizes closed cycle.
For achieving the above object, the present invention adopts following technical scheme:
A kind of closed cycle prepares the method for meticulous zinc sulphide, and it may further comprise the steps:
Step 1, with ZnO pressed powder and H
2SO
4Solution mixes and adds in first reactor, wherein ZnO pressed powder and H
2SO
4Solution quality is than being 1:1.5~2.5, H
2SO
4Mass percent concentration is 20~25%, and after reacting 25~35min under 65~75 ℃ of temperature condition, the solution pH value is 5.0~5.5 behind the conditioned reaction, the ZnSO that obtains mixing
4Solution; Then, the ZnSO to mixing
4Solution carries out removal of impurities to be handled, and removes ZnSO
4Impurity nickel, molybdenum, chromium, copper, lead and iron in the solution obtain foreign matter content less than 0.02% pure ZnSO
4Solution;
Step 2, with the pure ZnSO that obtains in the step 1
4Solution and Na
2S solution adds in second reactor, wherein ZnSO
4Solution and Na
2S solution quality ratio is 2~2.5:1, Na
2The S mass percent concentration is 20~25%, and reaction product adopts pressure filter to carry out press filtration separation first time, obtains filter cake moisture and is not more than 30% and Na
2SO
4Content is not more than 5% solids crude zinc sulphide;
Step 3, in rinse bath, clean thick zinc sulphide with clear water, the solution specific gravity control after the cleaning between 0~0.2, Na wherein
2SO
4Content is less than 0.15%;
Mixed solution in step 4, the rinse bath adopts pressure filter to carry out the press filtration separation second time, the solid zinc sulphide that extracts is dry under 100~110 ℃ of conditions of temperature, roast 30~50min under 745~755 ℃ of high temperature, carry out height with micronizer mill again and pulverize, obtaining granularity is the meticulous zinc sulphide products of 1000~1500 purposes;
After mixed solution in step 5, the rinse bath adopts pressure filter to carry out the press filtration separation second time, the liquid that dialysis is come out, the waste water that namely contains quality percentage composition 0.7~1.7% sodium sulfate and quality percentage composition 0.75~0.85% zinc sulphide is sent in first reactor, with ZnO pressed powder and H
2SO
4Solution mixes, and realizes closed cycle.
Chemical equation
ZnO+H
2SO
4→ZnSO
4+H
2O
ZnSO
4+Na
2S→ZnS+Na
2SO
4
Above-mentioned closed cycle prepares in the method for meticulous zinc sulphide, and the ZnO pressed powder is with zinc ore or to contain the zinc waste material be raw material.
Described closed cycle prepares the method for meticulous zinc sulphide, in step 1, to the ZnSO that mixes
4Solution carries out the removal of impurities treatment step, with the ZnSO that mixes
4Solution is put into deblending slot, adds oxygenant H in deblending slot
2O
2Oxidation ZnSO
4Impurity iron in the solution; Again with the ZnSO after the removal of impurities
4Solution is put into displacing device, adds zinc powder, and under 85~95 ℃ of temperature and agitation condition, reaction 30~40min carries out filtering separation, removes ZnSO
4Impurity nickel, molybdenum, chromium, copper, lead and iron in the solution.
Described closed cycle prepares the method for meticulous zinc sulphide, in step 1, to the ZnSO that mixes
4Solution carries out the removal of impurities treatment step and carries out 1~3 time.
Described closed cycle prepares the method for meticulous zinc sulphide, in step 3, cleans thick zinc sulphide several times with 45~55 ℃ of clear water in rinse bath.
Because adopt aforesaid technical scheme, the present invention has following superiority:
This closed cycle prepares the method for meticulous zinc sulphide, its technology is simple, easy to operate, cost of investment is low, the crude zinc oxide materials wide material sources, require not strict to starting material, the waste water that produces in the zinc sulphide production process can be sent into the original production process, continue to utilize, realize no waste water, exhaust gas emission, environmentally friendly, the conserve water resource, byproduct yield height, the meticulous zinc sulphide quality product that the makes requirement that is up to state standards, economic benefit improves 10~20%, has solved waste water in the traditional processing technology, exhaust gas emission problem and waste water reclamation cost height, big drawback consumes energy.
Description of drawings
Fig. 1 is process flow sheet of the present invention.
Embodiment
Can be described in further detail the present invention with reference to the process flow sheet among Fig. 1 and following examples; But following examples only are illustrations, and the present invention is not limited to these embodiment.
Embodiment 1
Step 1, in first reactor, add clear water 150ml, under agitation add the 53ml massfraction and be 98% dense H
2SO
4Being mixed with mass percent concentration is 20% rare H
2SO
4Solution adds 50g crude zinc oxide materials (containing ZnO 85%), ZnO pressed powder and H again
2SO
4Solution quality is than being 1:2.25, and behind reaction 32min under 65 ℃ of temperature condition, the solution pH value is 5.0 behind the conditioned reaction, the ZnSO that obtains mixing
4Solution; Then, with the ZnSO that mixes
4Solution is put into deblending slot, adds oxygenant H in deblending slot
2O
2Oxidation ZnSO
4Impurity iron in the solution; Again with the ZnSO after the removal of impurities
4Solution is put into displacing device, adds zinc powder, and under 92 ℃ of temperature and agitation condition, reaction 30min carries out filtering separation, removes ZnSO
4Impurity nickel, molybdenum, chromium, copper, lead and iron in the solution through chemical examination, test, obtain foreign matter content less than 0.02% pure ZnSO
4Solution;
Step 2, with the pure ZnSO that obtains in the step 1
4Solution and 40.7g Na
2S solution adds in second reactor, wherein ZnSO
4Solution and Na
2The S solution quality is than being 2.06:1, Na
2The S mass percent concentration is 20%, and reaction generates ZnS 44.85g, Na
2SO
465.37g reaction product adopts pressure filter to carry out press filtration separation first time, obtains filter cake moisture and be 25% and Na
2SO
4Content is 4% solids crude zinc sulphide;
Step 3, clean thick zinc sulphide 3 times with clear water in rinse bath, the solution proportion after the cleaning is 0.15, wherein Na
2SO
4Content is less than 0.15%;
Mixed solution in step 4, the rinse bath adopts pressure filter to carry out the press filtration separation second time, the solid zinc sulphide that extracts is dry under 100 ℃ of conditions of temperature, roast 50min under 750 ℃ of high temperature, carrying out height with micronizer mill again pulverizes, obtaining granularity is the meticulous zinc sulphide product of 1000~1500 purposes 44.7g, contains Na in the meticulous zinc sulphide
2SO
40.18g;
After mixed solution in step 5, the rinse bath adopts pressure filter to carry out the press filtration separation second time, the liquid that dialysis is come out, the waste water that namely contains 1.5% sodium sulfate, 0.79% zinc sulphide is sent in first reactor, realizes closed cycle.
Embodiment 2
Step 1, in first reactor, add the waste water 150ml contain 1.5% sodium sulfate, 0.79% zinc sulphide, under agitation add the 53ml massfraction and be 98% dense H
2SO
4Being mixed with mass percent concentration is 20% rare H
2SO
4Solution adds 50g crude zinc oxide materials (containing ZnO 85%), ZnO pressed powder and H again
2SO
4Solution quality is than being 1:2.25, and behind reaction 28min under 70 ℃ of temperature condition, the solution pH value is 5.2 behind the conditioned reaction, the ZnSO that obtains mixing
4Solution; Then, with the ZnSO that mixes
4Solution is put into deblending slot, adds oxygenant H in deblending slot
2O
2Oxidation ZnSO
4Impurity iron in the solution; Again with the ZnSO after the removal of impurities
4Solution is put into displacing device, adds zinc powder, and under 85 ℃ of temperature and agitation condition, reaction 35min carries out filtering separation, removes ZnSO
4Impurity nickel, molybdenum, chromium, copper, lead and iron in the solution through chemical examination, test, obtain foreign matter content less than 0.02% pure ZnSO
4Solution;
Step 2, with the pure ZnSO that obtains in the step 1
4Solution and 40.7g Na
2S solution adds in second reactor, wherein ZnSO
4Solution and Na
2The S solution quality is than being 2.06:1, Na
2The S mass percent concentration is 20%, and reaction generates ZnS 44.84g, Na
2SO
475.40g reaction product adopts pressure filter to carry out press filtration separation first time, obtains filter cake moisture and be 25% and Na
2SO
4Content is 5% solids crude zinc sulphide;
Step 3, clean thick zinc sulphide 3 times with clear water in rinse bath, the solution proportion after the cleaning is 0.15, wherein Na
2SO
4Content is less than 0.15%;
Mixed solution in step 4, the rinse bath adopts pressure filter to carry out the press filtration separation second time, the solid zinc sulphide that extracts is dry under 100 ℃ of conditions of temperature, roast 45min under 745 ℃ of high temperature, carrying out height with micronizer mill again pulverizes, obtaining granularity is the meticulous zinc sulphide product of 1000~1500 purposes 44.7g, contains Na in the meticulous zinc sulphide
2SO
40.18g;
After mixed solution in step 5, the rinse bath adopts pressure filter to carry out the press filtration separation second time, the liquid that dialysis is come out, the waste water that namely contains 1.5% sodium sulfate, 0.79% zinc sulphide is sent in first reactor, realizes closed cycle, does not have discharging.
Per-cent among above-mentioned two embodiment refers to is mass percent.