CN103287680B - Corrugated paper support and boxing method thereby - Google Patents
Corrugated paper support and boxing method thereby Download PDFInfo
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- CN103287680B CN103287680B CN201310187512.9A CN201310187512A CN103287680B CN 103287680 B CN103287680 B CN 103287680B CN 201310187512 A CN201310187512 A CN 201310187512A CN 103287680 B CN103287680 B CN 103287680B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
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Abstract
本发明公开了一种瓦楞纸支撑架,以及该瓦楞纸支撑架在产品装箱工艺中的应用方法。该瓦楞纸支撑架包括都为板状结构的上支撑架和下支撑架,两个支撑架通过弯折成形,并形成结构各异的立体状结构来固定矩阵排列的无菌砖。本发明的支撑架结构简单,生产方便,可以选用环保材料生产而成;使用时定位固定效果明显。相比现有技术中的定位装置,该支撑架具有易于回收重复利用、叠放运输方便、支撑结构强度大的优点。
The invention discloses a corrugated paper support frame and an application method of the corrugated paper support frame in a product packing process. The corrugated paper supporting frame includes an upper supporting frame and a lower supporting frame both of which are plate-shaped structures, and the two supporting frames are formed by bending to form three-dimensional structures with different structures to fix the aseptic bricks arranged in a matrix. The supporting frame of the present invention has simple structure and convenient production, and can be produced by selecting environment-friendly materials; the positioning and fixing effect is obvious when used. Compared with the positioning device in the prior art, the support frame has the advantages of easy recycling and reuse, convenient stacking and transportation, and strong supporting structure.
Description
技术领域technical field
本发明涉及一种瓦楞纸支撑架及使用该瓦楞纸支撑架的装箱方法。The invention relates to a corrugated paper support frame and a packing method using the corrugated paper support frame.
背景技术Background technique
高端牛奶制品通常采用无菌纸包装(简称无菌砖)的灌装形式,装箱前无菌砖被放置成三乘四或者三乘五矩阵排列,然后再在摆放好的无菌砖周围安装两个定位装置,两个定位装置上下分布。现有技术中定位装置为框架结构的泡沫板,如图1所示,泡沫板14中间设有矩形通孔,呈矩阵排列的无菌砖阵列放置于此。为了使泡沫板14能够分别位于无菌砖的上下部位,在排列的无菌砖之间放置了夹层15,如图2所示,该夹层整体呈长方形,在四个直角处设置了直角缺口,泡沫板位于缺口处,夹层嵌入在泡沫板的通孔处,由此来实现两个泡沫板之间距离的定位。此类包装形式最大的优点能加固箱体结构,在箱体横向位置上通过泡沫板使无菌砖与箱体隔开,使无菌砖处于箱体中间位置,进而起到缓冲作用。同时,通过在箱体上开设镂空的窗口区并覆以透明塑料片形成用于展示的结构,再通过增加箱体与无菌砖之间的距离就能扩大窗口区的展示效果,此处箱体与无菌砖之间的距离是由于泡沫板间隔形成。High-end milk products are usually filled in aseptic paper packaging (referred to as aseptic bricks). Before packing, the aseptic bricks are placed in a three-by-four or three-by-five matrix arrangement, and then placed around the placed aseptic bricks Two positioning devices are installed, and the two positioning devices are distributed up and down. In the prior art, the positioning device is a foam board with a frame structure. As shown in FIG. 1 , a rectangular through hole is provided in the middle of the foam board 14, and an array of aseptic bricks arranged in a matrix is placed there. In order to make the foam boards 14 respectively located on the upper and lower parts of the aseptic bricks, an interlayer 15 is placed between the arranged aseptic bricks. As shown in Figure 2, the interlayer is rectangular as a whole, and right-angle gaps are provided at four right angles. The foam board is located at the gap, and the interlayer is embedded in the through hole of the foam board, thereby realizing the positioning of the distance between the two foam boards. The biggest advantage of this kind of packaging form is that it can strengthen the structure of the box body. In the lateral position of the box body, the aseptic brick is separated from the box body by a foam board, so that the aseptic brick is in the middle of the box body, and then plays a buffering role. At the same time, by opening a hollowed-out window area on the box body and covering it with a transparent plastic sheet to form a display structure, and by increasing the distance between the box body and the aseptic brick, the display effect of the window area can be enlarged. Here, the box The distance between the body and the aseptic brick is due to the foam board spacing.
泡沫板是塑料制品,虽然质地轻盈,但是不易降解、不能回收利用,作为产品销售过程中仅起到包装作用的附件,一旦打开包装后泡沫板就不能再以同样功能被加以利用,废弃后易对环境造成污染。泡沫板易受力产生断裂,所以仓储物流过程中不易存放;而且叠放的泡沫板极占据空间,这一点在实际使用过程中非常明显。如图3所示,按照生产要求泡沫板必须层叠放置,这样在单位长度的空间内放置泡沫板数量就与泡沫板厚度关系极大,一般泡沫板厚度在一到一点五厘米,有的泡沫板厚度大于一点五厘米。Foam board is a plastic product. Although it is light in texture, it is not easy to degrade and cannot be recycled. As an accessory in the product sales process, it only plays a packaging role. Once the package is opened, the foam board cannot be used with the same function. pollute the environment. Foam boards are easy to break due to force, so it is not easy to store in the process of warehousing and logistics; and the stacked foam boards take up a lot of space, which is very obvious in the actual use process. As shown in Figure 3, foam boards must be stacked according to production requirements, so that the number of foam boards placed in a space per unit length has a great relationship with the thickness of foam boards. Generally, the thickness of foam boards is 1 to 1.5 cm. Board thickness greater than 1.5 cm.
发明内容Contents of the invention
本发明的目的在于提供一种结构简单、存储运输便利的瓦楞纸支撑架,解决现有技术中定位装置存在的易断裂、占空间、存储运输不便的技术问题。The purpose of the present invention is to provide a corrugated cardboard support frame with simple structure and convenient storage and transportation, which solves the technical problems of easy breakage, space occupation and inconvenient storage and transportation in the existing positioning device.
为解决上述技术问题,本发明采用如下技术方案:该瓦楞纸支撑架包括上支撑架和下支撑架,所述上支撑架和下支撑架本体都为瓦楞纸板,所述上支撑架包括定位部Ⅰ、包裹部Ⅰ、支撑部Ⅰ,所述定位部Ⅰ呈矩形,所述包裹部Ⅰ位于定位部Ⅰ的外侧边缘且与定位部Ⅰ连为一体,相邻包裹部Ⅰ之间分开,所述支撑部Ⅰ位于定位部Ⅰ的外侧且与定位部Ⅰ连为一体,所述支撑部Ⅰ位于包裹部Ⅰ与定位部Ⅰ之间,所述包裹部Ⅰ与支撑部Ⅰ之间分开,所述下支撑架包括定位部Ⅱ、包裹部Ⅱ、支撑部Ⅱ,所述定位部Ⅱ呈矩形环状,所述包裹部Ⅱ位于定位部Ⅱ的内侧边缘且与定位部Ⅱ连为一体,相邻包裹部Ⅱ之间分开,所述支撑部Ⅱ位于定位部Ⅱ的外侧边缘且与定位部Ⅱ连为一体,相邻支撑部Ⅱ之间分开,所述定位部Ⅰ的外尺寸与定位部Ⅱ的内侧尺寸相同。In order to solve the above technical problems, the present invention adopts the following technical solution: the corrugated paper support frame includes an upper support frame and a lower support frame, the bodies of the upper support frame and the lower support frame are both corrugated cardboard, and the upper support frame includes a positioning part I , wrapping part I, support part I, the positioning part I is rectangular, the wrapping part I is located on the outer edge of the positioning part I and is connected with the positioning part I as a whole, adjacent wrapping parts I are separated, and the support The part I is located outside the positioning part I and is integrated with the positioning part I. The supporting part I is located between the wrapping part I and the positioning part I. The wrapping part I is separated from the supporting part I. The lower support The frame includes a positioning part II, a wrapping part II, and a supporting part II. The positioning part II is in the shape of a rectangular ring. The wrapping part II is located on the inner edge of the positioning part II and is connected with the positioning part II. The support part II is located on the outer edge of the positioning part II and is connected with the positioning part II as a whole, and the adjacent support parts II are separated, and the outer dimension of the positioning part I is the same as the inner dimension of the positioning part II .
该技术方案中采用两个结构各异的瓦楞纸支撑架来固定矩阵排列的无菌砖。上支撑架和下支撑架都为板状结构,堆放后,相比泡沫板层叠堆放时单位空间内的堆放数量明显要多;运输过程中层叠堆放的瓦楞纸支撑架会形成紧实的整体结构,具有抗压、抗震的特点,从而便于该瓦楞纸支撑架的运输作业。In this technical solution, two corrugated paper support frames with different structures are used to fix the aseptic bricks arranged in a matrix. Both the upper support frame and the lower support frame are plate-shaped structures. After stacking, the stacking quantity per unit space is significantly larger than that of foam boards stacked in layers; the stacked corrugated cardboard support frames will form a compact overall structure during transportation. It has the characteristics of anti-compression and anti-seismic, thus facilitating the transportation operation of the corrugated support frame.
作为本发明的优选,所述包裹部Ⅱ呈梯形,相邻包裹部Ⅱ之间设有直线型切口,所述切口一端位于定位部Ⅱ内。该结构设计主要是为了增加包裹部Ⅱ的支撑强度。切口的一端并非在包裹部Ⅱ与定位部Ⅱ的连接位置,而是深入到了定位部Ⅱ内部,这样的设计在于保证相邻包裹部Ⅱ在弯折动作过程中互不干扰。As a preference of the present invention, the wrapping part II is trapezoidal, and a linear cut is provided between adjacent wrapping parts II, and one end of the cut is located in the positioning part II. The structural design is mainly to increase the supporting strength of the wrapping part II. One end of the cut is not at the connection position between wrapping part II and positioning part II, but goes deep into the inside of positioning part II. This design is to ensure that adjacent wrapping parts II do not interfere with each other during the bending action.
作为本发明的优选,所述上支撑架的本体的波浪形芯纸夹层的凹槽延伸方向垂直于所述定位部Ⅰ的长边的延伸方向,所述下支撑架的本体的波浪形芯纸夹层的凹槽延伸方向垂直于所述定位部Ⅱ的长边的延伸方向。这样的设计优点在于可以增加上支撑架的本体、下支撑架的本体在各自长边处的弹性强度和支撑强度。As a preference of the present invention, the groove extension direction of the corrugated core paper interlayer of the body of the upper support frame is perpendicular to the extension direction of the long side of the positioning part I, and the corrugated core paper of the body of the lower support frame The extending direction of the groove of the interlayer is perpendicular to the extending direction of the long side of the positioning part II. The advantage of such a design is that the elastic strength and support strength of the body of the upper support frame and the body of the lower support frame at the respective long sides can be increased.
作为本发明的优选,所述定位部Ⅱ的本体在宽边处的宽度大于本体在长边处的宽度,所述定位部Ⅰ上设有矩形通孔Ⅰ,所述通孔Ⅰ的边角呈圆弧状,所述定位部Ⅰ的本体在宽边处的宽度大于本体在长边处的宽度。由此可以增强上支撑架、下支撑架的本体的支撑强度。As a preference of the present invention, the width of the main body of the positioning part II at the wide side is greater than the width of the main body at the long side, and the positioning part I is provided with a rectangular through hole I, and the corners of the through hole I are Arc-shaped, the width of the main body of the positioning part I at the wide side is greater than the width of the main body at the long side. Thus, the supporting strength of the bodies of the upper support frame and the lower support frame can be enhanced.
为进一步提升上支撑架的支撑强度,作为本发明的优选,所述定位部Ⅰ的长边处都设有两个支撑部Ⅰ,所述定位部Ⅰ的宽边处都设有一个支撑部Ⅰ。In order to further improve the supporting strength of the upper support frame, as a preference of the present invention, two supporting parts I are provided at the long side of the positioning part I, and one supporting part I is provided at the wide side of the positioning part I .
本发明另一个目的在于提供一种使用该瓦楞纸支撑架的装箱方法,解决该瓦楞纸支撑架应用在固定矩阵排列的无菌砖上的问题。Another object of the present invention is to provide a packing method using the corrugated cardboard support frame to solve the problem of applying the corrugated cardboard support frame to aseptic bricks arranged in a fixed matrix.
为解决上述技术问题,本发明采用如下技术方案:首先将呈单列输送的产品至少分成三列输送;接着分组输送产品,形成矩阵排列的产品;将包裹部Ⅱ、支撑部Ⅱ都向定位部Ⅱ的一侧弯折,使下支撑架立体成形,将包裹部Ⅰ向定位部Ⅰ的一侧弯折,使上支撑架立体成形,在产品阵列输出后,产品阵列外部先安装立体成形的下支撑架,再安装立体成形的上支撑架,下支撑架位于产品阵列的下部,上支撑架位于产品阵列的上部;最后将被加固的产品阵列置于包装箱内。In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: first, the products conveyed in a single row are divided into at least three rows; then the products are grouped to form a matrix-arranged product; One side is bent to make the lower support frame three-dimensionally formed, and the wrapping part I is bent toward the side of the positioning part I to make the upper support frame three-dimensionally formed. After the product array is output, the three-dimensionally formed lower support is installed outside the product array Then install the three-dimensionally formed upper support frame, the lower support frame is located at the bottom of the product array, and the upper support frame is located at the top of the product array; finally, the reinforced product array is placed in the packing box.
矩阵排列的无菌砖整体为长方体状,板状的上支撑架安装在矩阵排列的无菌砖顶部后包裹部Ⅰ弯折包裹在矩阵排列的无菌砖的顶部,支撑部Ⅰ继续与定位部Ⅰ持平处于同一平面内,由此上支撑架形成坚固的半包围立体状结构。板状的下支撑架包裹在矩阵排列的无菌砖的四周,包裹部Ⅱ紧贴着无菌砖,支撑部Ⅱ相对定位部Ⅱ弯折,由此,下支撑架也形成坚固的立体结构。The matrix-arranged aseptic bricks are in the shape of a cuboid as a whole, and the plate-shaped upper support frame is installed on the top of the matrix-arranged aseptic bricks. After wrapping part I is bent and wrapped on the top of the matrix-arranged aseptic bricks, the supporting part I continues to connect with the positioning part. Ⅰ is flat and in the same plane, so that the upper support frame forms a solid semi-enclosed three-dimensional structure. The plate-like lower support frame is wrapped around the matrix-arranged aseptic bricks, the wrapping part II is close to the aseptic bricks, and the support part II is bent relative to the positioning part II, so that the lower support frame also forms a solid three-dimensional structure.
为增加生产效率,作为本发明的优选,在分组输出产品后二次分组,至少形成两组产品阵列,这样在安装区域上相对应的设置两个安装工位,可同时对两组产品阵列进行支撑架的安装。In order to increase production efficiency, as a preference of the present invention, after grouping and outputting the products, they are grouped twice to form at least two groups of product arrays. In this way, two installation stations are set correspondingly on the installation area, and the two groups of product arrays can be simultaneously processed. Installation of the support frame.
为了能让支撑架安装操作更适合于流水线作业,作为本发明的优选,在输送产品的方向上,下支撑架的安装工位位于上支撑架的安装工位的后面。In order to make the installation of the support frame more suitable for assembly line operations, as a preference of the present invention, in the direction of product conveyance, the installation station of the lower support frame is located behind the installation station of the upper support frame.
下支撑架的本体的波浪形芯纸夹层的凹槽延伸方向垂直于所述定位部Ⅱ的长边的延伸方向,此结构的下支撑架在长边处的结构坚固,故弯折成形时需花费较大外力,成形时间长,否则不足以使其成形。如此处于定位部Ⅱ长边处的支撑部Ⅱ弯折成形时间大于处于定位部Ⅱ长边处的支撑部Ⅱ弯折成形时间。The extension direction of the groove of the wave-shaped core paper interlayer of the body of the lower support frame is perpendicular to the extension direction of the long side of the positioning part II. The structure of the lower support frame of this structure is firm at the long side, so it needs It takes a lot of external force and takes a long time to form, otherwise it is not enough to make it form. In this way, the bending and forming time of the supporting part II at the long side of the positioning part II is longer than the bending and forming time of the supporting part II at the long side of the positioning part II.
本发明采用上述技术方案:支撑架结构简单,生产方便,可以选用环保材料生产而成;使用时定位固定效果明显。相比现有技术中的定位装置,该支撑架具有易于回收重复利用、叠放运输方便、支撑结构强度大的优点。The invention adopts the above-mentioned technical scheme: the supporting frame has a simple structure, is convenient to produce, and can be produced from environmentally friendly materials; and the positioning and fixing effect is obvious when used. Compared with the positioning device in the prior art, the supporting frame has the advantages of easy recycling and reuse, convenient stacking and transportation, and high supporting structure strength.
附图说明Description of drawings
下面结合附图和具体实施方式对本方面作进一步具体说明。The present aspect will be further specifically described below in conjunction with the accompanying drawings and specific embodiments.
图1为现有技术中泡沫板固定无菌砖阵列的结构示意图Ⅰ;Fig. 1 is the structure schematic diagram I of foam board fixed aseptic brick array in the prior art;
图2为现有技术中泡沫板固定无菌砖阵列的结构示意图Ⅱ;Fig. 2 is the structure schematic diagram II of foam board fixed aseptic brick array in the prior art;
图3为现有技术中泡沫板在仓储运输过程中堆放的状态示意图;Fig. 3 is a schematic diagram of the stacking state of foam boards in the storage and transportation process in the prior art;
图4为本发明一种瓦楞纸支撑架及使用该瓦楞纸支撑架的装箱方法的上支撑架的主视图;Fig. 4 is a front view of the upper support frame of a corrugated paper support frame and a packing method using the corrugated paper support frame of the present invention;
图5为本发明一种瓦楞纸支撑架及使用该瓦楞纸支撑架的装箱方法的上支撑架的立体图;Fig. 5 is a perspective view of an upper support frame of a corrugated paper support frame and a packing method using the corrugated paper support frame of the present invention;
图6为本发明一种瓦楞纸支撑架及使用该瓦楞纸支撑架的装箱方法的上支撑架的使用状态图;Fig. 6 is a view of the use state of the upper support frame of a corrugated paper support frame and the packing method using the corrugated paper support frame of the present invention;
图7为本发明一种瓦楞纸支撑架及使用该瓦楞纸支撑架的装箱方法的下支撑架的主视图;Fig. 7 is a front view of a corrugated paper support frame and a lower support frame of a packing method using the corrugated paper support frame of the present invention;
图8为本发明一种瓦楞纸支撑架及使用该瓦楞纸支撑架的装箱方法的下支撑架的立体图;Fig. 8 is a perspective view of a corrugated paper support frame and the lower support frame of the packing method using the corrugated paper support frame of the present invention;
图9为本发明一种瓦楞纸支撑架及使用该瓦楞纸支撑架的装箱方法的下支撑架的使用状态图;Fig. 9 is a view of the use state of a corrugated paper support frame and the lower support frame of the packing method using the corrugated paper support frame of the present invention;
图10为本发明一种瓦楞纸支撑架及使用该瓦楞纸支撑架的装箱方法的瓦楞纸支撑架使用示意图Ⅰ;Fig. 10 is a schematic diagram of a corrugated paper support frame and a corrugated paper support frame using the corrugated paper support frame packing method of the present invention I;
图11为本发明一种瓦楞纸支撑架及使用该瓦楞纸支撑架的装箱方法的瓦楞纸支撑架使用示意图Ⅱ;Figure 11 is a schematic diagram II of a corrugated paper support frame and a corrugated paper support frame using the corrugated paper support frame packing method of the present invention;
图12为本发明一种瓦楞纸支撑架及使用该瓦楞纸支撑架的装箱方法的产品装箱工艺图;Fig. 12 is a product packing process diagram of a corrugated paper support frame and a packing method using the corrugated paper support frame of the present invention;
图13为本发明一种瓦楞纸支撑架及使用该瓦楞纸支撑架的另一种实施例的装箱方法的产品装箱工艺图。Fig. 13 is a product packing process diagram of a corrugated paper support frame and a packing method using the corrugated paper support frame in another embodiment of the present invention.
具体实施方式Detailed ways
如图4、5、7、8所示,瓦楞纸支撑架包括两个部分,分别是上支撑架1和下支撑架2。As shown in Figures 4, 5, 7 and 8, the corrugated paper supporting frame includes two parts, namely an upper supporting frame 1 and a lower supporting frame 2.
上支撑架1采用瓦楞纸板模切而成,整体为十字形状。瓦楞纸板是由面纸、波浪形芯纸夹层通过粘合而成,波浪形芯纸夹层连续弯曲形成凹槽13,相邻凹槽之间的朝向相反、延伸方向平行。模切成形后,上支撑架1本体上设有定位部Ⅰ4、包裹部Ⅰ5、支撑部Ⅰ6。包裹部Ⅰ5、支撑部Ⅰ6都与定位部Ⅰ4连为一体,包裹部Ⅰ5与定位部Ⅰ4之间通过折痕线7划界区分。定位部Ⅰ4为矩形结构,长边长度大于宽边长度,而且长边的延伸方向与本体上的凹槽的延伸方向垂直,故宽边的延伸方向与本体上的凹槽的延伸方向平行。在定位部Ⅰ4的四个边角处各设有一个直角缺口,这样定位部Ⅰ4的各边缘长度小于整体尺寸,定位部Ⅰ4在长边处的外侧边缘的长度L1`小于定位部Ⅰ4整体上在长边处的长度L1、定位部Ⅰ4在宽边处的外侧边缘的长度W1`小于定位部Ⅰ4整体上在宽边处的长度W1。包裹部Ⅰ5为矩形结构,上支撑架1本体上设有四个包裹部Ⅰ5,包裹部Ⅰ5分别位于定位部Ⅰ4的外侧边缘处,位于定位部Ⅰ4的长边处的包裹部Ⅰ5的长度等于定位部Ⅰ4在长边处的外侧边缘的长度L1`,位于定位部Ⅰ4的宽边处的包裹部Ⅰ5的长度等于定位部Ⅰ4在宽边处的外侧边缘的长度W1`。因此,四个包裹部Ⅰ5之间分开。支撑部Ⅰ6呈矩形,它位于定位部Ⅰ4的外侧,在定位部Ⅰ4的长边处分布有两个,在定位部Ⅰ4的宽边处分布有一个。在定位部Ⅰ4的长边处,支撑部Ⅰ6与定位部Ⅰ4的连接位置到定位部Ⅰ4的中心线的距离D1小于包裹部Ⅰ5与定位部Ⅰ4的连接位置到该中心线的距离D1`,在定位部Ⅰ4的宽边处,支撑部Ⅰ6与定位部Ⅰ4的连接位置到定位部Ⅰ4的中心线的距离D2小于包裹部Ⅰ5与定位部Ⅰ4的连接位置到该中心线的距离D2`。在定位部Ⅰ4的长边处的两个支撑部Ⅰ6之间相对定位部Ⅰ4的中心线呈对称状态。支撑部Ⅰ6位于支撑部Ⅰ6位于包裹部Ⅰ5和定位部Ⅰ4之间,在模切形成时支撑部Ⅰ6、包裹部Ⅰ5、定位部Ⅰ4都处于同一平面,支撑部Ⅰ6包裹在定位部Ⅰ4和包裹部Ⅰ5中间,支撑部Ⅰ6与包裹部Ⅰ5之间设有切口,因此支撑部Ⅰ6与包裹部Ⅰ5之间分开。定位部Ⅰ4的正中间位置设有通孔Ⅰ8,通孔Ⅰ8呈矩形,四个边角呈圆弧状。通孔Ⅰ8的长边所处位置与定位部Ⅰ4的长边所处位置对应,通孔Ⅰ8的宽边所处位置与定位部Ⅰ4的宽边所处位置对应,通孔Ⅰ8使得定位部Ⅰ4的本体在宽边处的宽度W2大于本体在长边处的宽度W2`。The upper support frame 1 is formed by die-cutting corrugated cardboard, and is in the shape of a cross as a whole. The corrugated cardboard is formed by bonding face paper and a corrugated core paper interlayer, and the corrugated core paper interlayer is continuously bent to form grooves 13, and adjacent grooves face opposite directions and extend in parallel. After die-cutting and forming, the body of the upper support frame 1 is provided with a positioning part I4, a wrapping part I5 and a supporting part I6. Both the wrapping part I5 and the supporting part I6 are integrally connected with the positioning part I4, and the wrapping part I5 and the positioning part I4 are demarcated and distinguished by the crease line 7 . The positioning part I4 is a rectangular structure, the length of the long side is greater than the length of the wide side, and the extending direction of the long side is perpendicular to the extending direction of the groove on the body, so the extending direction of the wide side is parallel to the extending direction of the groove on the body. Each of the four corners of the positioning part I4 is provided with a right-angle notch, so that the length of each edge of the positioning part I4 is smaller than the overall size, and the length L1' of the outer edge of the positioning part I4 at the long side is less than that of the positioning part I4 as a whole. The length L1 at the long side and the length W1' of the outer edge of the positioning part I4 at the wide side are smaller than the overall length W1 of the positioning part I4 at the wide side. The wrapping part I5 is a rectangular structure, and the body of the upper support frame 1 is provided with four wrapping parts I5, and the wrapping parts I5 are respectively located at the outer edges of the positioning part I4, and the length of the wrapping part I5 located at the long side of the positioning part I4 is equal to the positioning The length L1' of the outer edge of the part I4 at the long side, the length of the wrapped part I5 at the broad side of the positioning part I4 is equal to the length W1' of the outer edge of the positioning part I4 at the broad side. Therefore, the four wrappings I5 are separated. The supporting part I6 is rectangular, and it is located outside the positioning part I4. There are two on the long side of the positioning part I4 and one on the wide side of the positioning part I4. At the long side of the positioning part I4, the distance D1 from the connection position of the support part I6 and the positioning part I4 to the center line of the positioning part I4 is smaller than the distance D1' from the connection position of the wrapping part I5 and the positioning part I4 to the center line. At the wide side of the positioning part I4, the distance D2 from the connection position of the support part I6 and the positioning part I4 to the center line of the positioning part I4 is smaller than the distance D2' from the connection position of the wrapping part I5 and the positioning part I4 to the center line. The centerline of the positioning portion I4 is symmetrical between the two supporting portions I6 at the long side of the positioning portion I4. The supporting part I6 is located between the wrapping part I5 and the positioning part I4. When the die-cutting is formed, the supporting part I6, the wrapping part I5 and the positioning part I4 are all in the same plane, and the supporting part I6 is wrapped between the positioning part I4 and the wrapping part. In the middle of I5, a cutout is provided between the supporting part I6 and the wrapping part I5, so that the supporting part I6 and the wrapping part I5 are separated. A through hole I8 is provided in the middle of the positioning part I4, and the through hole I8 is rectangular in shape, and the four corners are arc-shaped. The position of the long side of the through hole I8 corresponds to the position of the long side of the positioning part I4, the position of the wide side of the through hole I8 corresponds to the position of the wide side of the positioning part I4, and the through hole I8 makes the position of the positioning part I4 The width W2 of the body at the broad side is greater than the width W2' of the body at the long side.
下支撑架2也采用瓦楞纸板模切而成,整体为十字形状。模切成形后,下支撑架2本体上设有定位部Ⅱ9、包裹部Ⅱ10、支撑部Ⅱ11。定位部Ⅱ9、包裹部Ⅱ10、支撑部Ⅱ11之间连为一体且都处于同一平面内,包裹部Ⅱ10与定位部Ⅱ9之间通过折痕线7划界区分,支撑部Ⅱ11与定位部Ⅱ9之间通过折痕线7划界区分。定位部Ⅱ9呈矩形环状,外侧边缘呈矩形、内侧边缘也呈矩形;定位部Ⅱ9的本体在宽边处的宽度W3大于本体在长边处的宽度W3`;内侧的长宽尺寸与定位部Ⅰ4整体上的长宽尺寸相同,即定位部Ⅰ4整体上的长边长度与定位部Ⅱ9的内侧的长边长度都为L1、定位部Ⅰ4整体上的宽边长度与定位部Ⅱ9的内侧的宽边长度都为W1。长边长度大于宽边长度,而且长边的延伸方向与本体上的凹槽的延伸方向垂直,故宽边的延伸方向与本体上的凹槽的延伸方向平行。在定位部Ⅱ9的四个边角处各设有一个直角缺口,这样定位部Ⅱ9的各边缘长度小于整体尺寸,即定位部Ⅱ9在长边处的外侧边缘的长度L2`小于定位部Ⅱ9整体上在长边处的长度L2、定位部Ⅱ9在宽边处的外侧边缘的长度W2`小于定位部Ⅱ9整体上在宽边处的长度W2。支撑部Ⅱ11呈矩形,它位于定位部Ⅱ9的外侧并与定位部Ⅱ9连为一体。在位于定位部Ⅱ9的长边处的支撑部Ⅱ11的长度与定位部Ⅱ9在长边处的外侧边缘的长度L2`相同,在位于定位部Ⅱ9的宽边处的支撑部Ⅱ11的长度与定位部Ⅱ9在宽边处的外侧边缘的长度W2`相同。因此,相邻支撑部Ⅱ11之间分开。包裹部Ⅱ10位于定位部Ⅱ9的内侧并与定位部Ⅱ9连为一体。包裹部Ⅱ10都呈梯形,相邻包裹部Ⅱ10的底角互为余角;而且下支撑架2本体在相邻包裹部Ⅱ10之间设有直线型切口12,该直线型切口12延伸至定位部Ⅱ9上,使得相邻包裹部Ⅱ10分开。The lower support frame 2 is also formed by die-cutting corrugated cardboard, and is in the shape of a cross as a whole. After die-cutting and forming, the body of the lower support frame 2 is provided with a positioning part II9, a wrapping part II10 and a supporting part II11. The positioning part II9, the wrapping part II10 and the supporting part II11 are connected as a whole and are all in the same plane. The wrapping part II10 and the positioning part II9 are divided by the crease line 7, and the support part II11 and the positioning part II9 Demarcated by the crease line 7. The positioning part II9 is in the shape of a rectangular ring, the outer edge is rectangular, and the inner edge is also rectangular; the width W3 of the body of the positioning part II9 at the wide side is greater than the width W3` of the body at the long side; the length and width of the inner side and the positioning part The overall length and width of I4 are the same, that is, the overall length of the long side of positioning part I4 and the length of the inner long side of positioning part II9 are both L1, and the overall length of the wide side of positioning part I4 is the same as the width of the inner side of positioning part II9. Both sides have length W1. The length of the long side is greater than that of the wide side, and the extending direction of the long side is perpendicular to the extending direction of the groove on the body, so the extending direction of the wide side is parallel to the extending direction of the groove on the body. Each of the four corners of the positioning part II9 is provided with a right-angle notch, so that the length of each edge of the positioning part II9 is smaller than the overall size, that is, the length L2` of the outer edge of the positioning part II9 at the long side is smaller than that of the positioning part II9 as a whole The length L2 at the long side and the length W2' of the outer edge of the positioning portion II9 at the broad side are smaller than the length W2 at the broad side of the positioning portion II9 as a whole. The supporting part II11 is rectangular, it is located outside the positioning part II9 and is connected with the positioning part II9 as a whole. The length of the support part II11 at the long side of the positioning part II9 is the same as the length L2' of the outer edge of the positioning part II9 at the long side, and the length of the support part II11 at the wide side of the positioning part II9 is the same as that of the positioning part II9 has the same length W2' of the outer edges at the broad sides. Therefore, adjacent support portions II11 are separated. The wrapping part II10 is located inside the positioning part II9 and is connected with the positioning part II9 as a whole. The wrapping parts II10 are all trapezoidal, and the bottom corners of adjacent wrapping parts II10 are supplementary angles; and the body of the lower support frame 2 is provided with a linear cut 12 between the adjacent wrapping parts II10, and the linear cut 12 extends to the positioning part II9, so that the adjacent wrapping portion II10 is separated.
该支撑架为平板状结构,层叠堆放后占用空间少且空间利用率较高,层叠的支撑架整体较为紧实,具有很强的抗压、抗震特性,使得该支撑架存储运动方便。如图6、9、10、11所示,使用时需在上支撑架1、下支撑架2的折痕线7处顺势进行弯折。上支撑架1、下支撑架2的折痕线7都处于同一侧的表面上,因此,在弯折时四个包裹部Ⅰ5的弯折方向相同,四个包裹部Ⅱ10、四个支撑部Ⅱ11的弯折方向相同。在上支撑架1弯折过程中,支撑部Ⅰ6从包裹部Ⅰ5中脱离,支撑部Ⅰ6与包裹部支撑部Ⅰ6之间产生夹角。弯折后,上支撑架1形成半包围立体状结构,包裹部Ⅰ5与定位部Ⅰ4之间形成用于定位固定物品的区域。由于包裹部Ⅰ5与定位部Ⅰ4之间的折痕线7远离支撑部Ⅰ6与定位部Ⅰ4的连接位置,这保证了包裹部Ⅰ5弯折时不会影响支撑部Ⅰ6继续保持原有状态,使两者之间在弯折过程中互不干扰,弯折成形过程受此得以顺利进行。The support frame has a flat structure, and after being stacked, it occupies less space and has a high space utilization rate. The stacked support frame is relatively compact as a whole, and has strong compression and earthquake resistance characteristics, making the support frame convenient for storage and movement. As shown in Figures 6, 9, 10, and 11, it is necessary to bend at the crease line 7 of the upper support frame 1 and the lower support frame 2 during use. The crease lines 7 of the upper support frame 1 and the lower support frame 2 are all on the surface of the same side, therefore, the bending directions of the four wrapping parts I5 are the same during bending, and the four wrapping parts II10 and the four supporting parts II11 same bending direction. During the bending process of the upper support frame 1 , the supporting part I6 is detached from the wrapping part I5 , and an angle is formed between the supporting part I6 and the supporting part I6 of the wrapping part. After being bent, the upper support frame 1 forms a semi-enclosed three-dimensional structure, and an area for positioning and fixing objects is formed between the wrapping part I5 and the positioning part I4. Since the crease line 7 between the wrapping part I5 and the positioning part I4 is far away from the connection position between the supporting part I6 and the positioning part I4, this ensures that the wrapping part I5 will not affect the supporting part I6 to continue to maintain its original state when it is bent, so that the two They do not interfere with each other during the bending process, and the bending forming process can proceed smoothly.
在下支撑架2弯折过程中,包裹部Ⅱ10和支撑部Ⅱ11同向弯折,形成环状的立体结构,并且处于定位部Ⅱ长边处的支撑部Ⅱ弯折成形时间大于处于定位部Ⅱ长边处的支撑部Ⅱ弯折成形时间,以便使定位部Ⅱ长边处的支撑部Ⅱ更好的成形。在包裹部Ⅱ10之间形成通孔Ⅱ3,该通孔Ⅱ3的外形尺寸与定位部Ⅰ4的外形尺寸相同。相邻包裹部Ⅱ10之间在弯折过程中受到直线型切口12的作用,相邻包裹部Ⅱ10之间不会互相干扰;又由于直线型切口12伸入定位部Ⅱ9内,因此可以充分保证相邻包裹部Ⅱ10弯折时不会撕裂定位部Ⅱ9。During the bending process of the lower support frame 2, the wrapped part II10 and the supporting part II11 are bent in the same direction to form a ring-shaped three-dimensional structure, and the bending and forming time of the supporting part II at the long side of the positioning part II is longer than that of the positioning part II. The supporting part II at the edge is bent and formed for a better forming of the supporting part II at the long side of the positioning part II. A through hole II3 is formed between the wrapping parts II10, and the outer dimension of the through hole II3 is the same as that of the positioning part I4. The adjacent wrapping parts II10 are affected by the linear slit 12 during the bending process, and the adjacent wrapping parts II10 will not interfere with each other; and since the straight line slit 12 extends into the positioning part II9, it can fully ensure the relative The positioning part II9 will not be torn when the adjacent wrapping part II10 is bent.
上支撑架1和下支撑架2在立体状态下结构异常坚固,主要原因在于立体状态时支撑架的受力结构发生改变,受力结构的稳定性提高。同时,上支撑架1、下支撑架2的长边设置也能优化受力结构,上支撑架1的包裹部Ⅰ5在弯折后,定位部Ⅰ4表面受力能力由于受到弯折的包裹部Ⅰ5的支撑而提高,这是因为长边处的波浪形芯纸夹层的凹槽的延伸方向与长边的延伸方向垂直,定位部Ⅰ4自身在与其平行的方向上能承受较大的外力,包裹部Ⅰ5弯折,使得包裹部Ⅰ5在与定位部Ⅰ4非平行的方向上能承受较大的外力,进而促使定位部Ⅰ4在与其非平行的方向上,即倾斜于定位部Ⅰ4或者垂直于定位部Ⅰ4的方向上能够承受较大的外力;包裹部Ⅰ5受到定位部Ⅰ4的作用,在垂直或者倾斜于其表面的方向上能承受较大的外力,如此定位部Ⅰ4与包裹部Ⅰ5之间相互作用,互为补充,最终使得整个上支撑架1在立体状态下结构坚固。同理,在下支撑架2的长边处的包裹部Ⅱ10、支撑部Ⅱ11弯折后形成包裹部Ⅱ10与定位部Ⅱ9之间以及支撑部Ⅱ11与定位部Ⅱ9之间的相互作用和互为补充的关系。The structure of the upper support frame 1 and the lower support frame 2 is extremely strong in the three-dimensional state, the main reason is that the force-bearing structure of the support frame changes in the three-dimensional state, and the stability of the force-bearing structure is improved. At the same time, the arrangement of the long sides of the upper support frame 1 and the lower support frame 2 can also optimize the force-bearing structure. After the wrapping part I5 of the upper support frame 1 is bent, the surface force capacity of the positioning part I4 is due to the bent wrapping part I5 This is because the extension direction of the groove of the wave-shaped core paper interlayer at the long side is perpendicular to the extension direction of the long side, and the positioning part I4 itself can withstand a large external force in a direction parallel to it, and the wrapping part I5 is bent, so that the wrapping part I5 can withstand a large external force in a direction non-parallel to the positioning part I4, and then promote the positioning part I4 in a non-parallel direction to it, that is, inclined to the positioning part I4 or perpendicular to the positioning part I4 The direction of the package can bear a large external force; the wrapping part I5 is affected by the positioning part I4, and can withstand a large external force in a direction perpendicular to or inclined to its surface, so that the interaction between the positioning part I4 and the wrapping part I5, Complementary to each other, finally making the entire upper support frame 1 solid in structure in a three-dimensional state. In the same way, after the wrapping part II10 and the supporting part II11 at the long side of the lower support frame 2 are bent, the interaction between the wrapping part II10 and the positioning part II9 as well as between the supporting part II11 and the positioning part II9 and the mutual complementarity are formed. relation.
如图12所示,支撑架应用在产品装箱工艺中,这里以矩阵放置的无菌砖为例。无菌砖进入装箱工位前,无菌砖呈单列被放置在输送带上输送,经过分道机构分道,无菌砖形成三列输送状态。分道完成后,分道机构逐一输出三列四排的矩阵排列的无菌砖,每组无菌砖阵列放置在输送带上被输送至支撑架安装工位。在无菌砖阵列的输送方向上,下支撑架的安装工位位于上支撑架的安装工位的后面,即先装下支撑架,而后装上支撑架。As shown in Figure 12, the support frame is used in the product packing process. Here, aseptic bricks placed in a matrix are taken as an example. Before the aseptic bricks enter the boxing station, the aseptic bricks are placed on the conveyor belt in a single row and conveyed. After being separated by the lane separation mechanism, the aseptic bricks form a three-row conveying state. After the lane separation is completed, the lane separation mechanism outputs three rows and four rows of aseptic bricks arranged in a matrix one by one, and each group of aseptic brick arrays is placed on the conveyor belt and transported to the support frame installation station. In the conveying direction of the aseptic brick array, the installation station of the lower support frame is located behind the installation station of the upper support frame, that is, the support frame is installed first, and then the support frame is installed.
无菌砖以矩阵形式排列,无菌砖阵列整体上的外围尺寸与通孔Ⅱ3的一致。无菌砖阵列处于下装箱安装工位时输送带暂停运动,先将已经成形的下支撑架2套放在无菌砖阵列的四周,包裹部Ⅱ10在本身材料所具有的弹性作用下紧贴在无菌砖阵列上,使得无菌砖阵列的四周被下支撑架2紧紧固定。The aseptic bricks are arranged in a matrix, and the overall peripheral size of the aseptic brick array is consistent with that of the through hole II3. When the aseptic brick array is in the lower boxing installation station, the conveyor belt stops moving. First, put 2 sets of the formed lower support frame around the aseptic brick array. On the aseptic brick array, the surroundings of the aseptic brick array are tightly fixed by the lower support frame 2 .
下支撑架安装后无菌砖阵列被输送带输送至上支撑架安装工位,将已成形的上支撑架1放置在无菌砖阵列的顶部,因为定位部Ⅰ4受到无菌砖阵列的支撑作用,所以处于无菌砖阵列的顶部。包裹部Ⅰ5位于无菌砖阵列的四周,通过夹具夹持四个包裹部Ⅰ5来夹取无菌阵列,最后将无菌砖阵列放入具有长方体空间的包装箱内。装箱后,支撑部Ⅰ6朝向包装箱内壁、包裹部Ⅰ5在自身弹性作用下压紧在包装箱内部上、支撑部Ⅱ11也在自身弹性作用下压紧在包装箱内部上。夹具为四抓机构,包括安装板、定爪和动爪。定爪和动爪都为扁平的板状结构,定爪固定在安装板上,动爪通过气缸固定在安装板上。安装板上设有两个定爪、两个动爪,定爪在安装板上对称分布,动爪在安装板上也对称分布。定爪、动爪之间形成长方体抓取区域,定爪之间的距离稍大于定位部Ⅰ整体上在长边处的长度L1。安装板上的两个气缸反向安装,即两个气缸伸出时动爪之间的间距最大,该最大距离大于定位部Ⅰ的宽度,两个气缸收缩时动爪之间的间距最小,该最小距离小于定位部Ⅰ的宽度。动爪、定爪在安装板上分布整体所形成的形状与定位部Ⅰ结构对应。使用时动爪展开,夹具套在无菌砖矩阵的外部,定爪推动在定位部Ⅰ的宽边处的包裹部Ⅰ弯折,动爪推动在定位部Ⅰ的长边处的包裹部Ⅰ弯折,前者弯折程度大于后者弯折程度。接着,连接动爪的气缸收缩,动爪推动包裹部Ⅰ向无菌砖阵列所在方向进一步弯折,最后动爪夹紧无菌砖阵列,如此夹具就夹持了安装有支撑架的无菌砖阵列。夹具脱离后,上支撑架的包裹部Ⅰ会在自身弹性形变能力的作用下展开,如图11所示。After the lower support frame is installed, the aseptic brick array is transported to the upper support frame installation station by the conveyor belt, and the formed upper support frame 1 is placed on the top of the aseptic brick array, because the positioning part I4 is supported by the aseptic brick array, So at the top of the aseptic brick array. The wrapping part I5 is located around the aseptic brick array, and the four wrapping parts I5 are clamped by the clamp to clamp the aseptic array, and finally the aseptic brick array is put into a packing box with a cuboid space. After packing, the supporting part I6 is facing the inner wall of the packing box, the wrapping part I5 is pressed against the inside of the packing box under its own elasticity, and the supporting part II11 is also pressed against the inside of the packing box under the action of its own elasticity. The fixture is a four-grab mechanism, including a mounting plate, fixed jaws and movable jaws. Both the fixed claw and the movable claw are flat plate structures, the fixed claw is fixed on the mounting plate, and the movable claw is fixed on the mounting plate through the cylinder. Two fixed claws and two movable claws are arranged on the mounting plate, the fixed claws are symmetrically distributed on the mounting plate, and the movable claws are also symmetrically distributed on the mounting plate. A cuboid grasping area is formed between the fixed claw and the movable claw, and the distance between the fixed claws is slightly larger than the overall length L1 of the long side of the positioning part I. The two cylinders on the mounting plate are installed in reverse, that is, the distance between the moving claws is the largest when the two cylinders are extended, and the maximum distance is greater than the width of the positioning part I, and the distance between the moving claws is the smallest when the two cylinders are retracted. The minimum distance is smaller than the width of the positioning part I. The shape formed by the overall distribution of the moving claw and the fixed claw on the mounting plate corresponds to the structure of the positioning part I. When in use, the movable claw is unfolded, the clamp is set outside the aseptic brick matrix, the fixed claw pushes the wrapping part I at the wide side of the positioning part I to bend, and the movable claw pushes the wrapping part I at the long side of the positioning part I to bend Bending, the degree of bending of the former is greater than that of the latter. Then, the cylinder connected to the movable claw shrinks, and the movable claw pushes the wrapped part I to further bend towards the direction of the aseptic brick array, and finally the movable claw clamps the aseptic brick array, so that the clamp clamps the aseptic brick with the support frame array. After the clamp is detached, the wrapping part I of the upper support frame will unfold under the action of its own elastic deformation capacity, as shown in Figure 11.
如图13所示,本发明另一种实施例,该实施例与上述实施例不同之处在于分道完成后,分道机构逐一输出三列八排的矩阵排列的无菌砖。由一次分组而得的无菌砖阵列被人为的分开为两组无菌砖阵列,二次分组后得到的两组三列四排矩阵排列的无菌砖之间间隔分开。这样在支撑架安装工位可以同时为两组无菌砖阵列安装支撑架,由此可明显提高生产效率。As shown in Figure 13, another embodiment of the present invention, the difference between this embodiment and the above-mentioned embodiment is that after the lane separation is completed, the lane separation mechanism outputs three columns and eight rows of aseptic bricks arranged in a matrix one by one. The array of aseptic bricks obtained from the first grouping is artificially divided into two groups of aseptic brick arrays, and the two groups of aseptic bricks arranged in a matrix of three columns and four rows obtained after the second grouping are spaced apart. In this way, the support frame can be installed for two groups of aseptic brick arrays at the support frame installation station at the same time, thus the production efficiency can be obviously improved.
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| CN201647359U (en) * | 2010-03-10 | 2010-11-24 | 雀巢产品有限公司 | Packaging box for boxed drink |
| CN201777542U (en) * | 2010-08-19 | 2011-03-30 | 保定中士达包装有限公司 | Paper compression partition pad |
| CN202542114U (en) * | 2012-03-13 | 2012-11-21 | 刘建明 | Paper lattice support cushion inside packaging box |
| CN203318948U (en) * | 2013-05-17 | 2013-12-04 | 杭州中亚机械股份有限公司 | Supporting frame |
| CN203372543U (en) * | 2013-05-17 | 2014-01-01 | 杭州中亚机械股份有限公司 | Corrugated paper supporting frame |
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| JP2008030841A (en) * | 2006-07-31 | 2008-02-14 | Kyocera Mita Corp | Packing box |
| JP2009023713A (en) * | 2007-07-23 | 2009-02-05 | Rengo Co Ltd | Package box |
| WO2010096739A2 (en) * | 2009-02-23 | 2010-08-26 | Meadwestvaco Corporation | Carton with stacking strength enhancing feature |
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| CN201647359U (en) * | 2010-03-10 | 2010-11-24 | 雀巢产品有限公司 | Packaging box for boxed drink |
| CN201777542U (en) * | 2010-08-19 | 2011-03-30 | 保定中士达包装有限公司 | Paper compression partition pad |
| CN202542114U (en) * | 2012-03-13 | 2012-11-21 | 刘建明 | Paper lattice support cushion inside packaging box |
| CN203318948U (en) * | 2013-05-17 | 2013-12-04 | 杭州中亚机械股份有限公司 | Supporting frame |
| CN203372543U (en) * | 2013-05-17 | 2014-01-01 | 杭州中亚机械股份有限公司 | Corrugated paper supporting frame |
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