CN103286556A - Portable turbocharger mounting angle adjusting and measuring device - Google Patents
Portable turbocharger mounting angle adjusting and measuring device Download PDFInfo
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- CN103286556A CN103286556A CN2013101805130A CN201310180513A CN103286556A CN 103286556 A CN103286556 A CN 103286556A CN 2013101805130 A CN2013101805130 A CN 2013101805130A CN 201310180513 A CN201310180513 A CN 201310180513A CN 103286556 A CN103286556 A CN 103286556A
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Abstract
The invention discloses a portable turbocharger mounting angle adjusting and measuring device which comprises an adjusting seat frame and an angle measuring device. A leveling device is arranged on the lower portion of the adjusting seat frame, and an upper plane (121) is arranged on the upper portion of the adjusting seat frame; the angle measuring device comprises a measuring dial (21), a plumb line (22) and a plumb (23), a plumb line nail (221) is arranged at an intersection angle position of the measuring dial (21), the plumb line (22) and the plumb (23), angle scales are marked on a fan-shaped area where the plumb line nail (221) is located, the plumb line (22) can be aligned to a certain angle scale value on the measuring dial (21) by the aid of the plumb (23) under the gravity action, and the angle measuring device and the adjusting seat frame are matched with each other, so that a mounting angle (alpha) of an air outlet of a volute of a turbocharger and a mounting angle (beta) of a waste gas inlet of a turbine case of the turbocharger can be adjusted and measured. The portable turbocharger mounting angle adjusting and measuring device has the advantages that the portable turbocharger mounting angle adjusting and measuring device is simple in structure, is light, convenient and portable and is quite suitable to be carried by sales, mounting and maintenance personnel to clients, so that turbocharger mounting angles can be adjusted on sites.
Description
Technical field
The present invention relates to a kind of turbocharger assembly equipment, particularly a kind of portable turbo-charger setting angle device for adjusting and measuring.
Background technology
As shown in Figure 1, (α shown in Fig. 1 is the angle of the normal of the normal of oil-out flange face 31 and compressor volute air outlet slit face 32 to angle α between the oil-out flange face 31 of turbocharger and the compressor volute air outlet slit face 32, be called for short spiral case air outlet slit established angle α) and the oil-out flange face 31 of turbocharger and the angle β between the turbine box exhaust gas inlet face 33 (being called for short turbine box exhaust gas inlet established angle β) all need be before it dispatches from the factory adjust according to the engine of the different model of its needs installation, because it is different that the space of the pipeline that different engines is connected with turbocharger is arranged, so to the oil-out flange face 31 of turbocharger, the requirement of the angle between compressor volute air outlet slit face 32 and the turbine box exhaust gas inlet face 33 is also different.For the angle of the compressor volute air outlet slit face 32 that makes turbocharger and turbine box exhaust gas inlet face 33 can with the engine of installing mutually consistent (coupling), need adjust compressor volute air outlet slit face 32 and the turbine box exhaust gas inlet face 33 of turbocharger, measurement and fixing, at present, turbocharger is when dispatching from the factory, be by a horizontal fixed stand, platform is provided with the support of horizon adjustable, the oil-in flange face 31 of turbocharger is fixed on the support of stand, and then adjust compressor volute air outlet slit face 32 and turbine box exhaust gas inlet face 33 angle (namely respectively with the angle of oil-out flange face 31, α, β), make it adapt to the needs that different angles require.Though this method can be adjusted the angle of compressor volute air outlet slit face 32 and turbine box exhaust gas inlet face 33, weigh but the stand of this kind mode is big, only be adapted at a certain fixed location (for example manufacturer of turbocharger or special maintenance store) and carry out using when batch is freighted, be inconvenient to carry with instant and measure and adjust.
Current, office and commercial networks at turbocharger, the sales force often will be according to the concrete specification of engine, spiral case air outlet slit established angle α and turbine box exhaust gas inlet established angle β in the customers' place to turbocharger measure, adjust, but do not have such adjusting device, equipment at present, often will deliver to special place and adjust and send installation again back to, waste time and energy like this, very inconvenient, can't adapt to current market demand, have a strong impact on the effectiveness of operation of producer.
Summary of the invention
The objective of the invention is to overcome the above-mentioned deficiency of prior art and a kind of portable turbo-charger setting angle device for adjusting and measuring is provided, simple in structure, light, can carry, be well suited for sale, the installation, maintenance personnel take the scene, customers' place to the turbocharger setting angle is adjusted.
Technical scheme of the present invention is: a kind of portable turbo-charger setting angle device for adjusting and measuring, and it comprises adjusts mounting and angle measurement unit; Adjust the mounting bottom and be provided with levelling device, levelling device can be regulated the obliquity of adjusting mounting, adjusts mounting top and is provided with one and is used for the last plane that the oil-out flange face with the turbocharger that will adjust connects; Angle measurement unit comprises measurement dish, plumb line and hammer body; Its angle of cut place is provided with plumb line nail, and the sector region by the plumb line nail is marked with angle index, and hammer body ties up to plumb line by plumb line and nails on, when hammer body can be over against an angle index value on the measurement dish at plumb line under the gravity effect; Angle measurement unit matches with the adjustment mounting can transfer spiral case air outlet slit established angle α and the turbine box exhaust gas inlet established angle β that measures turbocharger.
The further technical scheme of the present invention is: described levelling device comprise be located at adjust the mounting bottom (comprise three situation) more than three regulate the spiral pin of height up and down.
The present invention further technical scheme is: described adjustment mounting comprises underframe and pedestal, underframe comprises crossbearer and perpendicular frame, crossbearer comprises orthogonal two hack levers, and perpendicular frame vertically is installed on the crossbearer by the one end, but the adjustable screw pin is located at the crossbearer bottom; Pedestal is installed on the perpendicular frame; The last plane that connects for the oil-out flange face with the turbocharger that will adjust is the last plane of pedestal; The spiral pin is four.
The present invention's further technical scheme again is: also be provided with the trip bolt that can be connected with turbocharger on the described pedestal, also be provided with the stop pin that can prevent from falling under the trip bolt on the pedestal.
The present invention also further technical scheme is: between two hack levers of described crossbearer, between crossbearer and the perpendicular frame, all be by conveniently detachable being threaded between perpendicular frame and the pedestal.
The further technical scheme of the present invention is: described measurement dish is rectangle, it is provided with orthogonal horizontal survey limit and vertical survey limit, be positioned at the horizontal survey limit of measurement dish and a angle of cut place that the vertical survey limit joins and be provided with plumb line nail, the segmental arc of the right angle sector region that parallels with the vertical survey limit with the horizontal survey limit of measurement dish respectively by the plumb line nail is marked with 90 angle indexs of spending.
The further technical scheme of the present invention is: the both sides that described horizontal survey limit is parallel to each other about being; The vertical survey limit is the both sides that are parallel to each other up and down.
The present invention compared with prior art has following characteristics:
The invention solves different local a plurality of offices and commercial networks, do not have special-purpose turbocharger angle adjustment, measurement mechanism, the difficult problem that the sales force often can't adjust on the spot, measure turbocharger α angle and β angle according to engine works' needs.This device is detachable, easy to carry, the sales force who is particularly suitable for not being very professional uses, having solved the sales force can adjust, detect turbocharger spiral case air outlet slit setting angle α angle and turbine box exhaust gas inlet setting angle β angle fast, having removed turbocharger producer from will send professional and special equipment to go to serve or transport product back trouble that producer transfers survey specially on the spot, for booster factory and engine producer have all brought convenience, improved benefit.
Below in conjunction with the drawings and specific embodiments detailed construction of the present invention is further described.
Description of drawings
Fig. 1 is the structural representation of turbocharger;
Fig. 2 is structural representation of the present invention;
Fig. 3 is the structural representation of adjustment mounting of the present invention;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the vertical view of Fig. 3;
Fig. 6 is the structural representation of angle measurement unit of the present invention;
Structural representation when Fig. 7 is use state of the present invention.
The specific embodiment
Embodiment 1
Shown in Fig. 2-6: a kind of portable turbo-charger setting angle device for adjusting and measuring, it comprises adjusts mounting and angle measurement unit, adjust mounting and comprise underframe 11 and pedestal 12, underframe 11 comprises crossbearer 111 and perpendicular frame 112, crossbearer 111 comprises orthogonal two hack levers, perpendicular frame 112 vertically is installed on the crossbearer 111 by the one end, generally be to connect by bolt, in order to carry after the dismounting, namely perpendicular frame 112 vertically is installed on the crossbearer 111 by the one end is dismountable, crossbearer 111 has, and a plurality of (shown in the accompanying drawing is four, from landing the stability that supports, just passable more than three) but adjustable screw pin 1111, spiral pin 1111 plays the effect of supporting cross bearer 111, can regulate the obliquity (being that spiral pin 1111 can be realized oscilaltion by regulating) of crossbearer 111 by adjustable screw pin 1111, it (generally is to be threaded by removable that pedestal 12 is installed, to carry after the easy disassembly) on perpendicular frame 112, the last plane 121 of pedestal 12 is used for connecting with the oil-out flange face 31 of the turbocharger that will adjust, namely the oil-in flange face 31 of turbocharger can be located on the last plane 121 of pedestal 12, also be provided with the trip bolt 122 that can be connected with turbocharger on the pedestal 12, also be provided with the stop pin 123 that can prevent that trip bolt from falling for 122 times on the pedestal 12; Shown in Fig. 2,5, angle measurement unit comprises measurement dish 21, plumb line 22 and hammer body 23; Measurement dish 21 is rectangle (being preferably square), it is provided with orthogonal horizontal survey limit 211(as shown in Figure 6, the right and left is parallel to each other, make careless which limit of the right and left fit with the face that will survey, all can measure the angle of itself and horizontal plane, namely reading scale value from plumb line 22 is exactly the face that will measure and the angle of horizontal plane) and vertical survey limit 212(be parallel to each other on both sides up and down, make careless which limit, both sides fits with the face that will survey up and down, all can measure the angle of itself and vertical curve, namely reading scale value from plumb line 22 is exactly the face that will measure and the angle of plumb line), the horizontal survey limit 211 that is positioned at the measurement dish is provided with plumb line nail 221 with the angle of cut place that vertical survey limit 212 joins, the angle indexs that the segmental arc of the right angle sector region that parallels with vertical survey limit 212 with the horizontal survey limit 211 of measurement dish respectively by plumb line nail 221 is marked with 90 degree (are about to 90 sector regions of spending and are divided into 90 parts, difference calibrate line, and per 10 ° put on the numeral 0,10 to 90), hammer body 23 ties up on the plumb line nail 221 by plumb line 22, when hammer body 23 can be over against an angle index value on the measurement dish 21 after under the gravity effect that plumb line 22 is stretching, this scale value is exactly horizontal survey limit 211 and the angle of horizontal plane or the angle of vertical survey limit 212 and plumb line 22, plumb line 22 can adopt red synthetic fibre dragon silk thread, both thin, the read text scale standard, and durable.
During use, assemble underframe 11(because the present invention is for being convenient for carrying, so each parts is dismountable structure, usually pack, just all assemble in use), pedestal 12 is installed in (underframe 11 also is to adopt dismountable being threaded with pedestal 12) on the underframe 11, then the vertical survey limit 212 of angle measurement unit and the last plane 121 of pedestal 12 are fitted (as shown in Figure 2), regulate the spiral pin 1111 under the crossbearer 111 then, plumb line 22 scale readings that make angle measurement unit are that 90(can certainly fit the horizontal survey limit 211 of angle measurement unit and the last plane 121 of pedestal 12, regulate the spiral pin 1111 under the crossbearer 111 then, making plumb line 22 scale readings of angle measurement unit is 0), so the last plane 121 of pedestal 12 with regard to level (can also carry out leveling at another vertical face to the last plane 121 of pedestal 12, be about to angle measurement unit and horizontally rotate 90 degree and carry out same adjusting operation again, guarantee the last plane 121 real levels of pedestal 12 like this); The turbocharger that will need then to adjust angle is installed on the last plane 121 of pedestal 12, as shown in Figure 7, and the oil-out flange face 31 of turbocharger is located on the last plane 121 of pedestal 12, and fix by trip bolt 122, the horizontal survey limit 211 that to spend measurement mechanism again fits with compressor volute air outlet slit face 32, with spanner with booster fixedly the screw of compressor volute unclamp, regulate the angle of compressor volute, make plumb line 22 scale readings of angle measurement unit be α angle value (α angle value is sent out the fixed value of machine for adapting to a certain model), fix spiral case again, namely realized compressor volute air outlet slit face 32 and horizontal plane (because the oil-out flange face 31 of turbocharger level, namely in fact be exactly compressor volute air outlet slit face 32 and the angle α angle value of oil-out flange face 31) angle be α angle value, at this moment the angle of compressor volute air outlet slit face 32 has just been transferred survey well; Horizontal survey limit 211 with measurement mechanism fits with turbine box exhaust gas inlet face 33 again, unclamp with the screw of spanner with booster fixed turbine case, regulate the angle of turbine box, make plumb line 22 scale readings of angle measurement unit be β angle value, fix turbine box again, the angle of namely having realized turbine box exhaust gas inlet face 33 and horizontal plane is β angle value, and at this moment the angle of turbine box exhaust gas inlet face 33 is just transferred and surveyed well; Through transferring like this turbocharger after surveying just can be installed on the engine of a certain model of appointment.
Described plumb line 22 can use pointer, bar etc. to substitute; plumb line nail 221 can substitute with bearing etc., and scale value also can substitute for electronic display etc., and these all belong to simple equivalent technologies and replace; belong to the design of the invention, drop within protection scope of the present invention.
The present invention is not limited to above-mentioned concrete structure, as long as the turbocharger setting angle device for adjusting and measuring that has with the essentially identical adjustment mounting of the present invention and angle measurement unit just drops within protection scope of the present invention.
Claims (10)
1. portable turbo-charger setting angle device for adjusting and measuring is characterized in that: it comprises adjusts mounting and angle measurement unit; Adjust the mounting bottom and be provided with levelling device, levelling device can be regulated the obliquity of adjusting mounting, adjusts mounting top and is provided with one and is used for the last plane (121) that the oil-out flange face (31) with the turbocharger that will adjust connects; Angle measurement unit comprises measurement dish (21), plumb line (22) and hammer body (23), angular surveying angle of cut place is provided with plumb line nail (221), sector region by plumb line nail (221) is marked with angle index, hammer body (23) ties up on the plumb line nail (221) by plumb line (22), when hammer body (23) can be over against an angle index value on the measurement dish (21) at plumb line (22) under the gravity effect, angle measurement unit with adjust mounting and match and can transfer spiral case air outlet slit established angle (α) and the turbine box exhaust gas inlet established angle (β) of measurement turbocharger.
2. portable turbo-charger setting angle device for adjusting and measuring according to claim 1 is characterized in that: the levelling device of described adjustment mounting comprise be located at adjust the mounting bottom regulate the spiral pin (1111) of height up and down more than three.
3. portable turbo-charger setting angle device for adjusting and measuring according to claim 1 and 2, it is characterized in that: described adjustment mounting comprises underframe (11) and pedestal (12), underframe (11) comprises crossbearer (111) and perpendicular frame (112), crossbearer (111) comprises orthogonal two hack levers, perpendicular frame (112) vertically is installed on the crossbearer (111) by the one end, but adjustable screw pin (1111) is located at crossbearer (111) bottom; Pedestal (12) is installed on the perpendicular frame (112); The last plane (121) that connects for the oil-out flange face (31) with the turbocharger that will adjust is the last plane of pedestal (12).
4. portable turbo-charger setting angle device for adjusting and measuring according to claim 3, it is characterized in that: also be provided with the trip bolt (122) that can be connected with turbocharger on the described pedestal (12), also be provided with the stop pin (123) that can prevent from falling under the trip bolt (122) on the pedestal (12).
5. portable turbo-charger setting angle device for adjusting and measuring according to claim 3 is characterized in that: between two hack levers of described crossbearer (111), between crossbearer (111) and the perpendicular frame (112), all be by conveniently detachable being threaded between perpendicular frame (112) and the pedestal (12).
6. portable turbo-charger setting angle device for adjusting and measuring according to claim 1 and 2, it is characterized in that: described measurement dish (21) is provided with orthogonal horizontal survey limit (211) and vertical survey limit (212), the horizontal survey limit (211) that is positioned at the measurement dish is provided with plumb line nail (221) with the angle of cut place that vertical survey limit (212) joins, and the segmental arc of the right angle sector region that parallels with vertical survey limit (212) with the horizontal survey limit (211) of measurement dish respectively by plumb line nail (221) is marked with 90 angle indexs of spending.
7. portable turbo-charger setting angle device for adjusting and measuring according to claim 3, it is characterized in that: described measurement dish (21) is provided with orthogonal horizontal survey limit (211) and vertical survey limit (212), the horizontal survey limit (211) that is positioned at the measurement dish is provided with plumb line nail (221) with the angle of cut place that vertical survey limit (212) joins, and the segmental arc of the right angle sector region that parallels with vertical survey limit (212) with the horizontal survey limit (211) of measurement dish respectively by plumb line nail (221) is marked with 90 angle indexs of spending.
8. portable turbo-charger setting angle device for adjusting and measuring according to claim 4, it is characterized in that: described measurement dish (21) is provided with orthogonal horizontal survey limit (211) and vertical survey limit (212), the horizontal survey limit (211) that is positioned at the measurement dish is provided with plumb line nail (221) with the angle of cut place that vertical survey limit (212) joins, and the segmental arc of the right angle sector region that parallels with vertical survey limit (212) with the horizontal survey limit (211) of measurement dish respectively by plumb line nail (221) is marked with 90 angle indexs of spending.
9. portable turbo-charger setting angle device for adjusting and measuring according to claim 5, it is characterized in that: described measurement dish (21) is provided with orthogonal horizontal survey limit (211) and vertical survey limit (212), the horizontal survey limit (211) that is positioned at the measurement dish is provided with plumb line nail (221) with the angle of cut place that vertical survey limit (212) joins, and the segmental arc of the right angle sector region that parallels with vertical survey limit (212) with the horizontal survey limit (211) of measurement dish respectively by plumb line nail (221) is marked with 90 angle indexs of spending.
10. portable turbo-charger setting angle device for adjusting and measuring according to claim 6 is characterized in that: the both sides that described horizontal survey limit (211) is parallel to each other about being; Vertical survey limit (212) is the both sides that are parallel to each other up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310180513.0A CN103286556B (en) | 2013-05-16 | 2013-05-16 | Portable turbocharger mounting angle adjusting and measuring device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310180513.0A CN103286556B (en) | 2013-05-16 | 2013-05-16 | Portable turbocharger mounting angle adjusting and measuring device |
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| Publication Number | Publication Date |
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| CN103286556A true CN103286556A (en) | 2013-09-11 |
| CN103286556B CN103286556B (en) | 2017-02-15 |
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| CN201310180513.0A Active CN103286556B (en) | 2013-05-16 | 2013-05-16 | Portable turbocharger mounting angle adjusting and measuring device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002276A (en) * | 2014-05-07 | 2014-08-27 | 苏州通锦精密工业有限公司 | Screw hole self-alignment mechanism |
| CN104439840A (en) * | 2014-11-28 | 2015-03-25 | 重庆长风化学工业有限公司 | Flange welding locating device |
| CN104697498A (en) * | 2015-03-11 | 2015-06-10 | 郭玉 | Slope detection device |
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| CN201516547U (en) * | 2009-05-07 | 2010-06-30 | 无锡康明斯涡轮增压技术有限公司 | Automatic angle-adjusting device |
| CN202264065U (en) * | 2011-09-21 | 2012-06-06 | 浙江凌翔科技有限公司 | Flexible intelligent assembly line for automobile turbosuperchager |
| CN203330675U (en) * | 2013-05-16 | 2013-12-11 | 湖南天雁机械有限责任公司 | Portable turbo charger mounting angle adjusting and measuring device |
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| KR20050109123A (en) * | 2004-05-13 | 2005-11-17 | 현대중공업 주식회사 | Re tightening of foot bolts for turbocharger in-service |
| CN201335690Y (en) * | 2008-11-28 | 2009-10-28 | 王君庭 | Planometer |
| CN201516547U (en) * | 2009-05-07 | 2010-06-30 | 无锡康明斯涡轮增压技术有限公司 | Automatic angle-adjusting device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002276A (en) * | 2014-05-07 | 2014-08-27 | 苏州通锦精密工业有限公司 | Screw hole self-alignment mechanism |
| CN104002276B (en) * | 2014-05-07 | 2016-09-21 | 苏州通锦精密工业有限公司 | Screw is from alignment mechanism |
| CN104439840A (en) * | 2014-11-28 | 2015-03-25 | 重庆长风化学工业有限公司 | Flange welding locating device |
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| CN104697498A (en) * | 2015-03-11 | 2015-06-10 | 郭玉 | Slope detection device |
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| CN103286556B (en) | 2017-02-15 |
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