Background technology
Reaction, married operation are widely used in all trades and professions, are widely used and the structure variation.Agitator then is one of them exemplary apparatus, and it can be realized the forced convection of liquid, gas medium efficiently, fast, equably and evenly mix purpose.Agitator is divided according to its type, can be divided into rotary propeller type, turbine type, flat oar formula, oblique multiple structure such as oar formula and electromagnetic type, wherein rotary propeller type, flat oar formula and tiltedly oar the formula low-cost and high utilization benefit and being widely used with it especially.The basic structure of conventional agitator, generally include be used to the tank body that holds agitated medium, be arranged in the driven unit at tank body housing place and the shaft that stretched out by the driven unit place constitutes, its shaft one end is fixed in the driven unit place and constitutes its power intake, the working end that its other end then extends and is configured for installing blade to the tank inner chamber place; Then rely on the rotation of shaft during real work and drive the blade rotation that is positioned on the shaft, thereby reach the hybrid reaction purpose of liquid, gas medium in it.Above-mentioned agitator uses so far, the defective of its existence still can not look down upon, mainly show: on the one hand, as one of significant components of agitator, the working strength of blade itself is the most important thing naturally, yet, present agitator blade, especially oblique oar formula or flat oar formula blade, itself all be to postpone around being arranged on the shaft to being the shape that suspends along the diameter of axle, the weight attachment point of entire blade is often all concentrated the binding site place that is positioned at blade and shaft, this just needs blade itself to possess high working strength requirement, thereby the real work that could guarantee blade needs, often cause the blade production cost to improve, be subjected to the working strength requirement of above-mentioned blade simultaneously, the paddle size of agitator is difficult to thereupon again guarantee that large-scale medium stirs demand at present, its production efficiency unavoidably can be received considerable influence, seeks the agitator that more possesses more efficient stirring efficiency and is brought into schedule gradually; On the other hand, for vertical stirrer, especially in the vertical stirrer that does not possess the support of intermediate bearing and base bearing, because the assembling axiality difference of axle self, the unbalanced load of still inner fluid, axle and all multifactor impacts such as gap length of still top matching part, when driving the blade action lasting rotation of shaft, the amplitude of oscillation of non-quantitative often all can appear one quantitatively or in the lower end of shaft, when especially excessive or shaft is too elongated in the reactor cavity volume, its amplitude of oscillation phenomenon is more obvious, not only have a negative impact the service life to still apical axis envelope and corresponding each parts, its unfavorable vibration that produces because of the amplitude of oscillation of shaft simultaneously, more can make parts such as motor produce periodic servo-actuated swing, harmfulness is very big, even and in possessing the vertical stirrer that intermediate bearing and base bearing support, because produce the inevitable coaxiality error of assembling, the harmfulness of the above-mentioned amplitude of oscillation also still can not be stopped fully; How to seek a kind of rational in infrastructurely and practical, reach the agitating device of self-balancing and even efficient stirring efficiency on the basis of guaranteeing original service behaviour itself, the technical barrier that needs to be resolved hurrily over past ten years for those skilled in the art.
Summary of the invention
The objective of the invention is to overcome above-mentioned the deficiencies in the prior art, a kind of agitator rational in infrastructure and practical is provided, its stirring efficiency height.
For achieving the above object, the present invention has adopted following technical scheme:
A kind of agitator comprises tank body, possesses shaft that blade portion is arranged and as the driven unit of shaft power resources; Affixed forming its power end between one axle head of described shaft and driven unit, blade portion is positioned at another axle head of shaft and this axle head and postpones to tank body and form its working end; It is characterized in that: possess at least two runners in the described tank body, blade portion is arranged in two runners respectively and promotes corresponding runner inner fluid and circulates between two runners.
Described agitator comprises cover tubular partition board portion, and partition board portion is coaxial and have the gap between doffing end and tank body on it with shaft; Described partition board portion with tank inner chamber be divided into be positioned at partition board portion surround the zone the tubular inner flow passage and be positioned at partition board portion and tank wall between the ring-type outer flow passage, described blade portion comprises the interior blade that is arranged in the inner flow passage place and the outer blade that is arranged in the outer flow passage place, and the blade arranged direction of described inside and outside blade oppositely arranges.
Blade is and revolves that the oar shape is coaxial to be fixed on the shaft in described, and the inner end portion of outer blade and the outer end of interior blade are affixed each other, and the end binding site of inside and outside blade runs through and is the space between the cylindrical plate of partition board portion and its rotation path and partition board portion and dodges setting.
Partition board portion comprises the shelf portion that is positioned at blade portion top and the lower clapboard portion that is positioned at place, blade subordinate side; Described blade portion also comprises the flow isolating cylinder that is arranged in inside and outside blade junction, described flow isolating cylinder and partition board portion plate body extended surface are positioned on the same tubular face, blade outer end and outer blade inner end portion arranged in the inside and outside ring wall of flow isolating cylinder connected respectively, the movable cooperation of formation between the adjacent surface of flow isolating cylinder and upper and lower partition board portion.
Described agitator also comprises the support arm for the affixed partition board portion of difference, described support arm one end and the affixed setting of partition board portion external annulus, and the other end is radially outward postponed also and the detachable matching relationship of formation between inner tank wall along shaft; Support arm is many and is by the outside divergent shape layout of tank body axis.
Blade place face in described on the blade and horizontal plane angle are with blade place face and the complementation of horizontal plane angle on the outer blade.
The blade number of blade is 2~6 in described, and outer blade is consistent with the blade number of interior blade; On the direction that radially postpones of shaft, each blade on the interior blade is with position interlaced arrangement between each blade on the outer blade that is adjacent.
The overflow section of described outer flow passage is constructed along variable cross-section.
Described agitator comprises the overcurrent plate, the overcurrent plate is arranged in the outer flow passage, overcurrent plate profile is an end and possesses the straight sleeve columnar structure that extends out the toroidal structure, extending out between toroidal structure place end and tank body epimere place inwall of overcurrent plate is affixed, its other end that extends out toroidal structure place end relatively postpone downwards and and blade portion between the space dodge layout.
Constitute detachable the cooperation between overcurrent plate plate body and inner tank wall; Described overcurrent plate comprise the side of being located thereon the loudspeaker section and and loudspeaker section small-caliber end between affixed and downward column straight sleeve section, the maximum gauge of blade portion is less than the straight sleeve section internal diameter of overcurrent plate, blade portion is positioned at the straight sleeve section of overcurrent plate.
Beneficial effect of the present invention is:
1), abandoned single stir chamber single-blade stirring structure that baroque multi-cavity road many shafts axle stirs in the same way or efficient is underground of conventional agitator, by the circulatory flow structure that relies on twice runner at least to constitute, increasing actual stirring and the incorporation time of fluid in tank body, thereby reach the purpose of " changing efficient with stroke " in the confined space; Simultaneously, the blade portion that arranges respectively in each runner then is for fluid provides effective assurance along the efficient circulation circulation effect of dual channel, and it is rational in infrastructure and be easy to realize, with respect to medium to mix efficient obviously higher.
2), actual layout type for runner, the present invention realizes by inside and outside dual channel structure, with the guiding mixing effect of realization for the tank body inner fluid; Concrete structure as for inside and outside blade, or be attached at partition board portion periphery wall place and cooperate with its formation activity for the affixed outer blade of interior blade and shaft, rely on independent extra driven unit to provide outer blade with rotational power simultaneously, or be to constitute integral structure etc. as the preferred inside and outside blade of the present invention, can realize that all relatively rotating with fluid between each blade pushes action, just do not giving unnecessary details one by one herein.
3), the combining structure of partition board portion and flow isolating cylinder, formed the isolated part between inside and outside runner, when blade portion produces action, pour into and treat that agitated medium is under the backward rotation of inside and outside blade in the tank body, nature produces the closed type loop action that moves in circles along inside and outside runner, mixes purpose thereby finally finish its medium.The setting of flow isolating cylinder as the part of isolated part, is isolated and sealing effect to finish aforesaid runner on the one hand; On the other hand, because outer blade self is away from the binding site of shaft and blade portion, and flow isolating cylinder is as the connector of inside and outside blade, the strength support demand that itself can also provide outer blade to rely and effectively move, rely on flow isolating cylinder for the supporting role of outer blade, all can effectively be guaranteed in the serviceability of outer blade and even service life.What is more important, utilize inside and outside blade when pushing fluid fluid to its reaction force that applies, inside and outside blade oar face bears the incorgruous and balance each other of pressure, thereby realize entire blade portion and even shaft " self-balancing " purpose when work, this has profound influence to the vibration problems that solves puzzlement technical staff shaft so far.
4), the design original meaning of support arm, exist as the support component of supporting clapboard portion; For satisfying the disassembling section that blade portion itself carries out because of factor needs such as service wear or routine maintenances, can be by forming detachable the cooperation between support arm and inner tank wall, dismounting and change voluntarily when needs are changed support arm, its serviceability is higher.
5), the overflow section of outer flow passage is constructed along variable cross-section, also be that outer flow passage place overflow section longshore current body travel path possesses sudden change or gradual change changes, thereby can make the fluid of being gushed out by the inner flow passage place when entering outer flow passage, in the overflowing end face of the sudden change of outer flow passage or gradual change, produce turbulent flow, eddy current and even turbulent flow phenomenon, finally make its fluid constantly be cut apart and alter course, each medium one is further disperseed by chopping in the fluid, further to reach the even mixing purpose of fluid.
6), for the overflow section of outer flow passage structure, the present invention realizes that by the overcurrent plate structure like this, the flow channels that relies on overcurrent plate formation longshore current body circulation path itself to phase down on the one hand is to satisfy the mixing purpose of aforesaid fluid; On the other hand, the built-in structure that cooperates of all-in-one-piece overcurrent plate and inner tank wall, even can form the integral type structure with support arm, to satisfy the integral type modularization demand of present project organization; Certainly, if divide body structure with forming between overcurrent plate and support arm, the layout of considering the overcurrent plate may hinder actual mounting or dismounting and the arrangement to parts such as support arms, it also can be by offering recess in the dismounting of overcurrent plate upper edge support arm and arrangement direction in advance, so that directly taking out also by its indent at detachable, support arm settles new support arm again, to solve its interference problem.
The specific embodiment
For ease of understanding, do following the description in conjunction with Fig. 1-3 pair of concrete assembly of the present invention and workflow herein:
Be example with as shown in Figure 1 vertical stirrer, comprise be used to hold agitated medium and with its mixed uniformly tank body 10, be arranged in 10 jars of mouth places of tank body driven unit, by the driven unit place postpone and under rotating shaft 30 and the blade portion 20 that is arranged in shaft 30 working ends etc. constitute; Blade portion 20 comprises interior blade 21, flow isolating cylinder 23 and outer blade 22, and the three forms integral structure, and inside and outside blade 21,22 mixing direction reversed arrangement; The corresponding layout partition board portion 50 of last doffing face bearing of trend of flow isolating cylinder 23, together tank body 10 intracavity spaces are divided into inside and outside runner a, b with flow isolating cylinder 23, partition board portion 50 relies on support arm 60 to realize affixed support; Tank body 10 inwall places also arrange overcurrent plate 40 simultaneously, rely on overcurrent plate 40 to realize the variable cross-section structure of outer flow passage b place overflow section.
When the present invention works, at first each medium to be mixed pours in the tank body 10 of agitator, shaft 30 begins to drive blade portion 20 action that rotates, be positioned at each medium of tank body 10 under the agitation force and thrust of blade portion 20, beginning produces the action of flowing that moves in circles along inside and outside runner a, b, stirs purpose thereby reach it; Simultaneously, the variation of the overflow section that produces by the overcurrent plate 40 that is arranged at outer flow passage b place can reach and further impel each medium rapid mixing purpose, finally satisfies the efficient mixing demand of its fluid.
In fact, as design main points of the present invention, main three places that then are divided into: at first, rely on the setting of partition board portion 50, thereby in tank body 10, mark off the twice runner at least, rely on the blade portion 20 that all arranges in each runner simultaneously, the quick closed cycle of finishing for each runner inner fluid pushes purpose; Secondly, the variation of the overflow section in the outer flow passage b, thereby mixed on the basis of stirring by preliminary at original jar of inner fluid, the dependence fluid that continues is by interior turbulent flow, eddy current and even the turbulent flow phenomenon that produces of overflowing end face of sudden change or the gradual change of outer flow passage b, each medium is further shredded the dispersion purpose in the fluid and reach, further to reach the mix uniformly effect of fluid.Particularly it should be noted that, just because of interior, outer blade 21,22 integral structures that form, not only rely on the easy integral type of its blade reverse oar face layout and finish for the counterparty who circulates in the different runners to pushing effect, simultaneously, in, outer blade 21,22 have effectively utilized when pushing fluid fluid to its reaction force that applies when rotating again, in relying on simultaneously, outer blade 21,22 layouts interlaced with each other, in effectively having guaranteed especially, outer blade 21,22 dynamic balancing effect finally realizes entire blade portion 20 and even shaft 30 " self-balancing " purpose when suspending work; Being applied to designating apparatus just because of the blade portion 20 of unique texture also is in the agitator tank body 10, thereby solved in the conventional agitator unavoidably and very " unbalanced load of jar inner fluid " of headache for the adverse effect of shaft 30, self is for the thrust counterforce of blade portion 20 when oppositely utilizing fluid to push, and then reached the work self-balancing effect of utilizing its reaction force to keep whole shaft 30, it has effectively promoted the actual whipping performance of agitator itself, not only can effectively reduce the body amplitude, the work amplitude of oscillation defective that more reduces in the agitator industry simultaneously even finally overcome shaft 30 provides favourable foundation, and market prospects are wide.