A kind of preparation method of injection cobamamide lyophilized formulations
Technical field:
The present invention relates to the preparation method of pharmaceutical preparation, specifically a kind of injection cobamamide lyophilized formulations with and preparation method thereof.
Background technology:
Cobamamide claims Cobamamide again, and chemistry 5,6-dimethylbenzimidazole base by name-5-deoxyadenosine base cobalt amine is one of active coenzyme form of vitamin B12.The cobamamide initial stage is mainly used in treating pernicious anemia, also share with folic acid, is used for the treatment of anemia that various megaloblastic anemias, antifolic cause etc., and it also is used for nervous system disease.Its range of application is constantly expanded in recent ten years, now also is usually used in treating diseases such as radiculitis, polyneuritis, peripheral neuritis, ophthalmoplegia.Its application in fields such as hepatopathy, cancer, chronic atrophic gastritis, reproductive system diseases has also had new progress.The cobamamide dosage form comprises cobamamide tablet and injection cobamamide lyophilized injectable powder.Since cobamamide crude drug poor chemical stability, especially to photaesthesia, thereby, when preparation injection cobamamide lyophilized injectable powder, to add multiple stabilizing agents such as antibacterial, chelating agent usually, and in the lucifuge environment, prepare at present.But because operator can not carry out work under the environment of complete lucifuge, and the bad control of lucifuge condition, so sometimes also need to feed inert gas shielding and add stabilizing agent.Even but under the situation that adds stabilizing agent, the stability of product is still not ideal enough.Moreover stabilizing agent can be brought potential hazard to health.Therefore, clinical needing badly obtains a kind of preparation simply, do not contain stabilizing agent, and the more stable cobamamide lyophilized injectable powder of product quality.
Summary of the invention:
Purpose of the present invention is exactly that a kind of new method for preparing injection cobamamide lyophilized formulations will be provided, in the hope of providing a kind of and not containing stabilizing agent for clinical, and the more stable cobamamide lyophilized injectable powder of product quality.Applicant of the present invention gropes by the screening of a large amount of reagent and a large amount of experiment, has finally determined to have proportioning and the preparation method of the cobamamide lyophilized formulations of optimum stability.
The object of the present invention is achieved like this:
The preparation method of injection cobamamide lyophilized formulations provided by the present invention may further comprise the steps:
1, drug component
Cobamamide, mannitol, water for injection, its amount ratio is: 0.52g:25g:500ml.By every batch of 1000 calculating, its consumption part is such as following table:
Prescription is formed
Specification |
0.5mg |
1.0mg |
1.5mg |
Cobamamide * |
0.52g |
1.04g |
1.56g |
Mannitol |
25g |
50g |
75g |
Water for injection |
500ml |
1000ml |
1500ml |
The packing volume |
0.5ml |
1.0ml |
1.5ml |
*: the cobamamide consumption needs conversion moisture and content for pressing the theoretical value that dry product calculates in feeding intake.
2, solution preparation
Operate under the lucifuge environment, take by weighing mannitol by recipe quantity, add the water for injection of recipe quantity about 90%, stirring makes molten entirely, adds cobamamide, and stirring makes molten entirely; Add to the full amount of water for injection, stir, add the active carbon of amount of preparation 0.2 ‰ (W/V), fully stir.Solution after coarse filtration is taken off charcoal, reuse 0.22um microporous filter membrane fine straining; Regulate pH value 5.5-7.0.
3, assay, pH value, visible foreign matters, calculating loading amount
4, aseptic filtration, fill
Filter with 0.22um and to draw aseptic filtration liquid, filtrate advances through pipeline behind the diverter of filling machine to the fill syringe needle, gets medicinal liquid 20 times.With aseptic filtration liquid debugging loading amount;
Carry out packing according to the assay value, every content of dispersion is respectively: 0.5mg; 1.0mg; 1.5mg(theoretical volume should be respectively 0.5ml, 1.0ml, 1.5ml) embedding is to the brown cillin bottle of 2ml.
5, lyophilization
(1) pre-freeze: open cryodesiccation chamber's refrigeration machine, put into sample, sample temperature is down to about-40 ℃, kept 5 hours;
(2) sublimation drying: open vacuum pump, sublimation drying;
A. phase I: it is 5 ℃/hour that the flaggy heating rate is set, and is warming up to-20 ℃, keeps this temperature and rises fully to solid ice and eliminate;
B. second stage: it is 5 ℃/hour that the flaggy heating rate is set, and sample temperature is risen to 25 ℃, keeps 25 ℃ and reaches requirement to sample moisture, checks drying baker vacuum, does not become to having obviously.
6, compress plug in the case, put into pure air and make and reach normal pressure, take out product
Chemical stabilizers such as bacteriostatic agent, chelating agent, opacifier not in the inventive method, but ratio and the rational technology controlling and process of cobamamide and mannitol and water by the best, the adjuvant amount that makes this product use is less, to the less i.e. stability of the influence of principal agent better; Preparation simultaneously is simple, does not need to feed inert gas shielding in the whole process.The main component of lyophilizing liquid is that mannitol is easy to lyophilizing, adopt the method for gradient sublimation drying during lyophilization, assurance can distil and unlikelyly make too fast distillation and make proppant distortion, can be good at controlling the moisture in the final products, has therefore further improved the stability of product again.
The specific embodiment:
The first step: solution preparation
Take by weighing mannitol 50g by recipe quantity, add the water for injection of the about 900ml of recipe quantity, stirring makes molten entirely, adds cobamamide 1.02g, and stirring makes molten entirely; Add the injection water to 1000ml, stir, add the active carbon of amount of preparation 0.2 ‰ (W/V), fully stir.Solution is after coarse filtration is taken off charcoal, and reuse 0.22um microporous filter membrane fine straining is regulated pH value 5.5-7.0.
Second step: assay, pH value, visible foreign matters, calculating loading amount
The lucifuge operation.Get cobamamide reference substance 25mg, accurate claim surely, put in the 100ml measuring bottle, be dissolved in water and be diluted to scale, precision is measured 2ml, puts in the 10ml measuring bottle, and thin up shakes up to scale, in contrast product solution; Get 10 of this product, be dissolved in water and move in the 250ml measuring bottle, water gradation washing container, washing liquid is incorporated in the measuring bottle, and is diluted to scale, shakes up, as need testing solution.Get each 10 μ l of reference substance solution and need testing solution respectively, inject chromatograph of liquid, the record chromatogram is pressed external standard method with calculated by peak area content.
The 3rd step: aseptic filtration, fill
Filter with 0.22um and to draw aseptic filtration liquid, filtrate advances through pipeline behind the diverter of filling machine to the fill syringe needle, gets medicinal liquid 20 times.With aseptic filtration liquid debugging loading amount;
Carry out packing according to the assay value, every content of dispersion is respectively: 0.5mg; 1.0mg; 1.5mg(theoretical volume should be respectively 0.5ml, 1.0ml, 1.5ml) embedding is to the brown cillin bottle of 2ml.
The 4th step: lyophilization
(1) pre-freeze: open cryodesiccation chamber's refrigeration machine, put into sample, sample temperature is down to about-40 ℃, kept 5 hours;
(2) sublimation drying: open vacuum pump, sublimation drying;
A. phase I: it is 5 ℃/hour that the flaggy heating rate is set, and is warming up to-20 ℃, keeps this temperature and rises fully to solid ice and eliminate;
B. second stage: it is 5 ℃/hour that the flaggy heating rate is set, and sample temperature is risen to 25 ℃, keeps 25 ℃ and reaches requirement to sample moisture, checks drying baker vacuum, to there not being significant change.
The 5th step: compress plug in the case, put into pure air and make and reach normal pressure, take out product.
The 6th step: examine entirely by standard.
The 7th step: label dress box, vanning, warehouse-in after qualified.
It should be noted that at last, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not breaking away from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.