CN103279065B - A kind of large-scale drive motor bearing shell detection system - Google Patents
A kind of large-scale drive motor bearing shell detection system Download PDFInfo
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- CN103279065B CN103279065B CN201310249240.0A CN201310249240A CN103279065B CN 103279065 B CN103279065 B CN 103279065B CN 201310249240 A CN201310249240 A CN 201310249240A CN 103279065 B CN103279065 B CN 103279065B
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- bearing shell
- bush seat
- displacement transducer
- position sensor
- shaft position
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Abstract
The invention provides a kind of large-scale drive motor bearing shell detection system technical scheme, the detection system of the program comprises monitoring alarm computing machine, the PLC be connected with monitoring alarm computing machine, described PLC is connected with driving control system, described PLC is connected with the displacement transducer for detecting motor bearing shell, described sensor comprises the bearing shell shaft position sensor for detecting bearing shell axis, detect the bearing shell radial displacement transducer of bearing shell radial direction, detect the bush seat radial displacement transducer of bush seat, detect the bush seat shaft position sensor of bush seat.The detection system of the program can detect the axial and radial side-play amount of large-scale driving motor bearing shell in real time, and can report to the police timely, significantly improves the security that large-scale driving motor runs.
Description
Technical field
What the present invention relates to is a kind of pick-up unit, especially a kind of large-scale drive motor bearing shell detection system.
Background technology
In the prior art, known technology is the primary drive instrument of large-scale driving motor as modern large and medium-sized enterprise, and the key run well is produced in its safe operation.According to Principle of Electric Engine, large-size machine rotor air gap is only 7-15mm, and the even and stable of air gap is the key ensureing that motor runs, air gap clearance ensureing in the consistent type of axis normally by motor bearing.Current large-size machine, in operational process, often has motor gas-gap gap to change, and rotor sticks together the case generation of sweeping thorax and burning, and often brings about great losses to enterprise.And according to Principle of Electric Engine, because motor stator does not have external force, keep fixing.And rotor undertakes gearing by bearing shell, be often subject to the various radial direction from transmission side and axial impact force, excessive radial impact power easily cause the displacement of motor bearing from but air gap clearance change.And the impulsive force of axis easily causes the axial float of bearing shell, and then cause bearing bush abrasion, the damage of the aspects such as motor wiring, this is the weak point existing for prior art.
Summary of the invention
Object of the present invention is exactly for the deficiency existing for prior art, and a kind of technical scheme of large-scale drive motor bearing shell detection system is provided, the detection system of the program can detect the axial and radial side-play amount of large-scale driving motor bearing shell in real time, and can report to the police timely, significantly improve the security that large-scale driving motor runs, not only reduce the spot check difficulty of motor internal situation, achieve real-time detection and the historical record of this kind of situation simultaneously, for motor ruuning situation provides reference, the generation compared with heavy motor fault effectively can be avoided.
This programme is achieved by the following technical measures: a kind of large-scale drive motor bearing shell detection system, comprise monitoring alarm computing machine, the PLC be connected with monitoring alarm computing machine, described PLC is connected with driving control system, the feature of this programme is: described PLC is connected with the displacement transducer for detecting motor bearing shell, described sensor comprises the bearing shell shaft position sensor for detecting bearing shell axis, detect the bearing shell radial displacement transducer of bearing shell radial direction, detect the bush seat radial displacement transducer of bush seat, detect the bush seat shaft position sensor of bush seat.
Described bearing shell shaft position sensor is fixed in the bush seat of bearing shell side.The quantity of bearing shell shaft position sensor is n, n >=2.
Described bearing shell radial displacement transducer is arranged in the bush seat above bearing shell.
Described bush seat radial displacement transducer is arranged on the radial footing place of bush seat.
Described bush seat radial displacement transducer is fixing spring formula or stay-supported sensor.
Described bearing shell shaft position sensor is arranged in the bush seat of bearing shell side.
Described bush seat shaft position sensor is arranged on the axial footing place of bush seat.
Described bush seat shaft position sensor is fixing spring formula or stay-supported sensor.
Preferred PLC is connected by Ethernet with monitoring alarm computing machine.
Preferred PLC and driving control system carry out communication by DP communication modes.
The beneficial effect of this programme can be learnt according to describing of such scheme, owing to there being the displacement transducer measuring bearing shell axis and radial offset respectively in this scenario, the abrasion condition of bearing shell can be detected, have the displacement transducer of axis for detection axis watt seat and radial offset, that can detect bush seat timely rocks skew; When the shaking volume that above-mentioned displacement transducer records bearing shell or bush seat exceedes setting value, meeting transmission signal is to PLC, information is respectively delivered to monitoring alarm computing machine and driving control system by PLC, monitoring alarm computing machine can be reported to the police, and driving control system can control motor stall.
As can be seen here, compared with prior art, have outstanding substantive distinguishing features and significant progress, its beneficial effect implemented also is apparent in the present invention.
Accompanying drawing explanation
Fig. 1 is the electrical principle block diagram of the specific embodiment of the invention.
Fig. 2 is the structure cut-open view of the specific embodiment of the invention.
Fig. 3 is the upward view of Fig. 2.
In figure, 1 is PLC, and 2 is monitoring alarm computing machine, and 3 is driving control system, 4 is bearing shell shaft position sensor, and 5 is bearing shell radial displacement transducer, and 6 is bush seat shaft position sensor, 7 is bush seat radial displacement transducer, and 8 is bearing shell, and 9 is bush seat.
Embodiment
For the technical characterstic of this programme can be clearly demonstrated, below by an embodiment, and in conjunction with its accompanying drawing, this programme is set forth.
Embodiment one
Can be found out by accompanying drawing, the large-scale drive motor bearing shell detection system of this programme, comprise monitoring alarm computing machine 2, the PLC 1 be connected with monitoring alarm computing machine 2, described PLC 1 is connected with driving control system 3, described PLC 1 is connected with the displacement transducer for detecting motor bearing shell 8, described sensor comprises the bearing shell shaft position sensor 4 for detecting bearing shell 8 axis, detect the bearing shell radial displacement transducer 5 of bearing shell 8 radial direction, detect the bush seat radial displacement transducer 7 of bush seat 9, detect the bush seat shaft position sensor 6 of bush seat 9.
Described bearing shell shaft position sensor 4 is fixed in the bush seat 9 of bearing shell side.The quantity of bearing shell shaft position sensor 4 is 2.
Described bearing shell radial displacement transducer 5 is arranged in the bush seat above bearing shell.
Described bush seat radial displacement transducer 7 is arranged on the radial footing place of bush seat 9.Described bush seat radial displacement transducer 7 is fixing spring formula sensor.
Described bush seat shaft position sensor 6 is arranged on the axial footing place of bush seat 9.Described bush seat shaft position sensor 6 is fixing spring formula sensor.
Preferred PLC 1 is connected by Ethernet with monitoring alarm computing machine 2.PLC 1 and driving control system 3 carry out communication by DP communication modes.
Embodiment one
Can be found out by accompanying drawing, the large-scale drive motor bearing shell detection system of this programme, comprise monitoring alarm computing machine 2, the PLC 1 be connected with monitoring alarm computing machine 2, described PLC 1 is connected with driving control system 3, described PLC 1 is connected with the displacement transducer for detecting motor bearing shell 8, described sensor comprises the bearing shell shaft position sensor 4 for detecting bearing shell 8 axis, detect the bearing shell radial displacement transducer 5 of bearing shell 8 radial direction, detect the bush seat radial displacement transducer 7 of bush seat 9, detect the bush seat shaft position sensor 6 of bush seat 9.
Described bearing shell shaft position sensor 4 is fixed in the bush seat 9 of bearing shell side.The quantity of bearing shell shaft position sensor 4 is 3, for positive triangular pattern arranges.
Described bearing shell radial displacement transducer 5 is arranged in the bush seat above bearing shell.
Described bush seat radial displacement transducer 7 is arranged on the radial footing place of bush seat 9.Described bush seat radial displacement transducer 7 is fixing spring formula sensor.
Described bush seat shaft position sensor 6 is arranged on the axial footing place of bush seat 9.Described bush seat shaft position sensor 6 is fixing spring formula sensor.
Preferred PLC 1 is connected by Ethernet with monitoring alarm computing machine 2.PLC 1 and driving control system 3 carry out communication by DP communication modes.
The present invention is not limited in above-mentioned embodiment, the change that those of ordinary skill in the art make in essential scope of the present invention, remodeling, interpolation or replacement, also should belong to protection scope of the present invention.
Claims (3)
1. one kind large-scale drive motor bearing shell detection system, comprise monitoring alarm computing machine, the PLC be connected with monitoring alarm computing machine, described PLC is connected with driving control system, it is characterized in that: described PLC is connected with the displacement transducer for detecting motor bearing shell, described sensor comprises the bearing shell shaft position sensor for detecting bearing shell axis, detect the bearing shell radial displacement transducer of bearing shell radial direction, detect the bush seat radial displacement transducer of bush seat, detect the bush seat shaft position sensor of bush seat, described bearing shell shaft position sensor is fixed in the bush seat of bearing shell side, bearing shell radial displacement transducer is arranged in the bush seat above bearing shell, bush seat radial displacement transducer is arranged on the radial footing place of bush seat, bush seat shaft position sensor is arranged on the axial footing place of bush seat, the quantity of described bearing shell shaft position sensor is n, n >=2, described bush seat radial displacement transducer is fixing spring formula or stay-supported sensor, described bush seat shaft position sensor is fixing spring formula or stay-supported sensor.
2. large-scale drive motor bearing shell detection system according to claim 1, is characterized in that: described PLC is connected by Ethernet with monitoring alarm computing machine.
3. large-scale drive motor bearing shell detection system according to claim 1, is characterized in that: described PLC and driving control system carry out communication by DP communication modes.
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CN201310249240.0A CN103279065B (en) | 2013-06-21 | 2013-06-21 | A kind of large-scale drive motor bearing shell detection system |
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CN201310249240.0A CN103279065B (en) | 2013-06-21 | 2013-06-21 | A kind of large-scale drive motor bearing shell detection system |
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CN103279065A CN103279065A (en) | 2013-09-04 |
CN103279065B true CN103279065B (en) | 2015-11-04 |
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CN201310249240.0A Expired - Fee Related CN103279065B (en) | 2013-06-21 | 2013-06-21 | A kind of large-scale drive motor bearing shell detection system |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106644795A (en) * | 2016-09-23 | 2017-05-10 | 上海交通大学 | Testing machine for abrasive wear test of bearing bush |
CN107215795A (en) * | 2017-08-04 | 2017-09-29 | 广西启智电力科技有限公司 | A kind of maneuvering milling machine |
CN108663616A (en) * | 2018-03-09 | 2018-10-16 | 上海宝钢工业技术服务有限公司 | Large-size machine shaft axial displacement state analysis method |
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CN201037764Y (en) * | 2007-04-12 | 2008-03-19 | 中国矿业大学 | Displacement sensor for measuring gap of brake block |
CN201037795Y (en) * | 2007-04-26 | 2008-03-19 | 中国矿业大学 | Braking performance detecting device for disc type damper brake |
CN201251536Y (en) * | 2008-08-19 | 2009-06-03 | 东南大学 | Journal and bushing friction and wear property tester of machine tool spindle |
CN101465576A (en) * | 2008-11-28 | 2009-06-24 | 江苏大学 | High speed electric principal shaft supported by AC mixing magnetic bearing |
CN102540959A (en) * | 2011-12-28 | 2012-07-04 | 深圳市合信自动化技术有限公司 | Programmable logic controller (PLC) expansion device and PLC control system for displacement sensor |
CN102607846A (en) * | 2012-03-08 | 2012-07-25 | 江苏大学 | Comprehensive test stand for water-lubricated bearings for pumps |
CN103086295A (en) * | 2013-01-30 | 2013-05-08 | 山东海力实业集团有限公司 | Hydraulic disc brake clearance early warning device |
CN203298753U (en) * | 2013-06-21 | 2013-11-20 | 济钢集团有限公司 | Large-scale transmission motor bearing shell detection system |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2048385A1 (en) * | 2007-10-11 | 2009-04-15 | Carl Freudenberg KG | Bearing assembly |
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2013
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201037764Y (en) * | 2007-04-12 | 2008-03-19 | 中国矿业大学 | Displacement sensor for measuring gap of brake block |
CN201037795Y (en) * | 2007-04-26 | 2008-03-19 | 中国矿业大学 | Braking performance detecting device for disc type damper brake |
CN201251536Y (en) * | 2008-08-19 | 2009-06-03 | 东南大学 | Journal and bushing friction and wear property tester of machine tool spindle |
CN101465576A (en) * | 2008-11-28 | 2009-06-24 | 江苏大学 | High speed electric principal shaft supported by AC mixing magnetic bearing |
CN102540959A (en) * | 2011-12-28 | 2012-07-04 | 深圳市合信自动化技术有限公司 | Programmable logic controller (PLC) expansion device and PLC control system for displacement sensor |
CN102607846A (en) * | 2012-03-08 | 2012-07-25 | 江苏大学 | Comprehensive test stand for water-lubricated bearings for pumps |
CN103086295A (en) * | 2013-01-30 | 2013-05-08 | 山东海力实业集团有限公司 | Hydraulic disc brake clearance early warning device |
CN203298753U (en) * | 2013-06-21 | 2013-11-20 | 济钢集团有限公司 | Large-scale transmission motor bearing shell detection system |
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