CN103278267B - Spacecraft force exertion measurement mechanism - Google Patents
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Abstract
本发明提供了一种空间飞行器用力测量装置,包括:上防护罩、第一输出轴、角位置传感器、第二输出轴、涡卷弹簧、深沟球轴承、端盖和下防护罩,上防护罩和下防护罩连接,端盖与下防护罩连接;第一输出轴与上防护罩连接,角位置传感器分别与第一输出轴和下防护罩连接,第二输出轴一端与第一输出轴连接另一端穿过端盖,深沟球轴承套接至第二输出轴外侧且与端盖连接,涡卷弹簧套接至第二输出轴外侧与下防护罩连接。本发明解决了部分空间飞行器上需要精确的力及力矩测量的问题,同时该装置还具有质量轻、初始力矩可调、体积小及兼容性好等特点,有效的保证了力测量的精确性和可靠性,具有广阔的应用前景。
The invention provides a space vehicle force measuring device, comprising: an upper protective cover, a first output shaft, an angular position sensor, a second output shaft, a scroll spring, a deep groove ball bearing, an end cover and a lower protective cover, the upper protective cover The cover is connected with the lower protective cover, the end cover is connected with the lower protective cover; the first output shaft is connected with the upper protective cover, the angular position sensor is respectively connected with the first output shaft and the lower protective cover, and one end of the second output shaft is connected with the first output shaft The other end of the connection passes through the end cover, the deep groove ball bearing is sleeved to the outside of the second output shaft and connected to the end cover, and the scroll spring is sleeved to the outside of the second output shaft and connected to the lower protective cover. The invention solves the problem of accurate force and moment measurement on some space vehicles. At the same time, the device also has the characteristics of light weight, adjustable initial moment, small size and good compatibility, which effectively ensures the accuracy and stability of force measurement. Reliability and broad application prospects.
Description
技术领域technical field
本发明涉及一种力测量装置,具体地,涉及一种空间飞行器用力测量装置。The invention relates to a force measuring device, in particular to a space vehicle force measuring device.
背景技术Background technique
随着空间飞行器技术的发展,空间飞行器上采用的活动部件日趋广泛,具有力或力矩精确控制要求的机构也随之产生。但是一般国内外通用商业力传感器主要有以下问题:With the development of spacecraft technology, the moving parts used in spacecraft are becoming more and more extensive, and the mechanisms that require precise control of force or torque are also produced. However, general commercial force sensors at home and abroad mainly have the following problems:
1)力传感器大都需要较为复杂的调理电路,重量和体积都大;1) Most of the force sensors require more complex conditioning circuits, with large weight and volume;
2)一般都是作为地面使用的,在空间使用的可靠性及环境对其影响都需要专项的试验验证。2) Generally, it is used as the ground, and the reliability of space use and the influence of the environment on it need special test verification.
以上的技术问题限制了力测量技术在空间飞行器等航天器上的使用,甚至也限制了相关活动部件在空间飞行器航天器上的使用。随着航天器轻量化的发展趋势,要求航天器上各载荷的重量越来越小,而一般力测量技术使用的方式因其重量和资源都较大,无法满足航天器的使用需求。The above technical problems limit the use of force measurement technology on space vehicles such as space vehicles, and even limit the use of related moving parts on space vehicles and spacecraft. With the development trend of lightweight spacecraft, the weight of each load on the spacecraft is required to be smaller and smaller, and the method used by general force measurement technology cannot meet the needs of spacecraft due to its large weight and resources.
为此,从产品适用性、温度适应性、产品重量以及连接使用方式等角度考虑,本发明设计了一种应用于空间飞行器上的力测量装置。For this reason, the present invention designs a force measurement device applied to space vehicles from the perspectives of product applicability, temperature adaptability, product weight, and connection and use methods.
发明内容Contents of the invention
针对现有技术中的缺陷,本发明的目的是提供一种空间飞行器用力测量装置。Aiming at the defects in the prior art, the object of the present invention is to provide a space vehicle force measuring device.
根据本发明的一个方面,提供一种空间飞行器用力测量装置,包括:上防护罩、第一输出轴、角位置传感器、第二输出轴、涡卷弹簧、深沟球轴承、端盖和下防护罩,上防护罩和下防护罩连接,端盖与下防护罩连接;第一输出轴与上防护罩连接,角位置传感器分别与第一输出轴和下防护罩连接,第二输出轴一端与第一输出轴连接另一端穿过端盖,深沟球轴承套接至第二输出轴外侧且与端盖连接,涡卷弹簧套接至第二输出轴外侧与下防护罩连接。According to one aspect of the present invention, a space vehicle force measuring device is provided, comprising: an upper shield, a first output shaft, an angular position sensor, a second output shaft, a scroll spring, a deep groove ball bearing, an end cover and a lower shield Cover, the upper protective cover is connected with the lower protective cover, the end cover is connected with the lower protective cover; the first output shaft is connected with the upper protective cover, the angular position sensor is respectively connected with the first output shaft and the lower protective cover, and one end of the second output shaft is connected with the The other end of the first output shaft is connected through the end cover, the deep groove ball bearing is sleeved to the outside of the second output shaft and connected to the end cover, and the scroll spring is sleeved to the outside of the second output shaft and connected to the lower protective cover.
优选地,该空间飞行器用力测量装置还包括弹簧套管和螺钉,弹簧套管设置在涡卷弹簧外圈和下防护罩之间,下防护罩上设置有螺纹孔,螺钉穿过弹簧套筒与螺纹孔螺接连接。Preferably, the space vehicle force measuring device also includes a spring sleeve and a screw, the spring sleeve is arranged between the scroll spring outer ring and the lower protective cover, the lower protective cover is provided with a threaded hole, and the screw passes through the spring sleeve and the lower protective cover. Threaded hole screw connection.
优选地,下防护罩上设置有用以对第二输出轴进行单向限位的限位凸台。Preferably, the lower protective cover is provided with a limiting boss for one-way limiting the second output shaft.
优选地,该空间飞行器用力测量装置还包括弹性挡圈,弹性挡圈设置在深沟球轴承和端盖之间对深沟球轴承进行限位。Preferably, the spacecraft force measuring device further includes a circlip, and the circlip is arranged between the deep groove ball bearing and the end cover to limit the position of the deep groove ball bearing.
优选地,上防护罩上与角位置传感器相对应的位置设置有方孔,用以供角位置传感器的供电线和信号线引出。Preferably, a square hole is provided on the upper protective cover corresponding to the position of the angular position sensor, for leading out the power supply line and the signal line of the angular position sensor.
优选地,上防护罩与第一输出轴一体制成。Preferably, the upper protective cover is integrally made with the first output shaft.
优选地,螺钉为六角螺钉。Preferably, the screws are hexagonal screws.
优选地,涡卷弹簧采用阿基米德螺旋线绕制而成。Preferably, the scroll spring is wound by an Archimedes spiral.
优选地,涡卷弹簧采用55CrMnA弹簧钢带制成,涡卷弹簧的横截面尺寸为9mm×0.8mm,有效圈数为6圈,最大输出转矩为4N·m,最小输出转矩为0.1N·m。Preferably, the scroll spring is made of 55CrMnA spring steel strip, the cross-sectional size of the scroll spring is 9mm×0.8mm, the number of effective turns is 6 turns, the maximum output torque is 4N·m, and the minimum output torque is 0.1N m.
优选地,角位置传感器采用电阻式角位置测量传感器,重量不超过100g,总机械行程为360°。Preferably, the angular position sensor adopts a resistive angular position measuring sensor, the weight is not more than 100g, and the total mechanical stroke is 360°.
本发明的工作过程及原理如下:当第二输出轴相对于第一输出轴转动一个角度时,涡卷弹簧和角位置传感器伸出轴都转动相同的角度,根据角位置传感器测量出的角度θ和卷簧刚度K即可计算得到第二输出轴与第一输出轴之间的扭矩T=K·θ。The working process and principle of the present invention are as follows: when the second output shaft rotates an angle relative to the first output shaft, the scroll spring and the extension shaft of the angular position sensor both rotate the same angle, according to the angle θ measured by the angular position sensor and the coil spring stiffness K can be calculated to obtain the torque T=K·θ between the second output shaft and the first output shaft.
本发明在实现航天产品力或力矩精确测量的基础上,减轻了产品重量,提高了产品的适用范围,从而提高了产品的可靠性,达到提高航天器性能的效果。与现有技术相比,本发明具有如下的有益效果:本发明的空间飞行器用力测量装置使用阿基米德螺旋线绕制成的平面涡卷弹簧作为弹性元件,通过角位置传感器测量在外界输入力矩的作用下卷簧内圈的转动角度,并由此计算出外界力矩。与现有技术相比,本发明解决了部分空间飞行器上需要精确的力及力矩测量的问题,同时该装置还具有质量轻、初始力矩可调、体积小及兼容性好等特点,有效的保证了力测量的精确性和可靠性,具有广阔的应用前景。On the basis of realizing the precise measurement of the force or moment of aerospace products, the invention reduces the weight of the product, improves the application range of the product, thereby improving the reliability of the product and achieving the effect of improving the performance of the spacecraft. Compared with the prior art, the present invention has the following beneficial effects: the space vehicle force measuring device of the present invention uses a planar scroll spring made of Archimedes helical winding as the elastic element, and measures the external input through the angular position sensor. The rotation angle of the inner ring of the coil spring under the action of the torque, and thus calculate the external torque. Compared with the prior art, the present invention solves the problem of accurate force and moment measurement on some space vehicles. At the same time, the device also has the characteristics of light weight, adjustable initial moment, small volume and good compatibility, effectively ensuring It improves the accuracy and reliability of force measurement and has broad application prospects.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1为本发明空间飞行器用力测量装置的结构示意图;Fig. 1 is the structural representation of space vehicle force measuring device of the present invention;
图2为下防护罩与角位置传感器及涡卷弹簧的连接关系示意图;Fig. 2 is a schematic diagram of the connection relationship between the lower protective cover, the angular position sensor and the scroll spring;
图中:1为上防护罩,2为角位置传感器,3为第二输出轴,4为涡卷弹簧,5为深沟球轴承,6为端盖,7为下防护罩,8为弹簧套管,9为六角螺钉,10为限位凸台,11为第一输出轴。In the figure: 1 is the upper protective cover, 2 is the angular position sensor, 3 is the second output shaft, 4 is the scroll spring, 5 is the deep groove ball bearing, 6 is the end cover, 7 is the lower protective cover, 8 is the spring sleeve Tube, 9 is a hexagonal screw, 10 is a limiting boss, and 11 is a first output shaft.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
请同时参阅图1与图2,一种空间飞行器用力测量装置,包括:上防护罩1、第一输出轴11、角位置传感器2、第二输出轴3、涡卷弹簧4、深沟球轴承5、端盖6和下防护罩7,上防护罩1和下防护罩7连接,端盖6与下防护罩7连接;第一输出轴11与上防护罩1连接,角位置传感器2分别与第一输出轴11和下防护罩7连接,第二输出轴3的一端与第一输出轴11连接另一端穿过端盖6,深沟球轴承5套接至第二输出轴3外侧且与端盖6连接,涡卷弹簧4套接至第二输出轴3外侧与下防护罩7连接。Please refer to Figure 1 and Figure 2 at the same time, a space vehicle force measurement device, including: upper protective cover 1, first output shaft 11, angular position sensor 2, second output shaft 3, scroll spring 4, deep groove ball bearing 5. The end cover 6 is connected to the lower protective cover 7, the upper protective cover 1 is connected to the lower protective cover 7, the end cover 6 is connected to the lower protective cover 7; the first output shaft 11 is connected to the upper protective cover 1, and the angular position sensor 2 is connected to the upper protective cover 1 respectively. The first output shaft 11 is connected to the lower protective cover 7, one end of the second output shaft 3 is connected to the first output shaft 11 and the other end passes through the end cover 6, and the deep groove ball bearing 5 is sleeved to the outside of the second output shaft 3 and connected to the second output shaft 3. The end cover 6 is connected, and the scroll spring 4 is sleeved to the outside of the second output shaft 3 and connected to the lower protective cover 7 .
该装置的弹性元件即涡卷弹簧4采用阿基米德螺旋线绕制的卷簧。平面涡卷弹簧根据机械行业相关标准进行其尺寸参数选择和性能计算,其材料选择为55CrMnA弹簧钢带,得到卷簧的设计数据:横截面尺寸为9mm×0.8mm,有效圈数为6圈,最大输出转矩为4N·m,最小输出转矩为0.1N·m。卷簧的内圈与第二输出轴3相连,可由第二输出轴3带着转动,外圈固定在下防护罩7上。The elastic element of the device, that is, the scroll spring 4, adopts a coil spring wound by an Archimedes helix. According to the relevant standards of the machinery industry, the size parameter selection and performance calculation of the planar scroll spring are carried out. The material selection is 55CrMnA spring steel strip, and the design data of the coil spring is obtained: the cross-sectional size is 9mm×0.8mm, and the number of effective turns is 6 turns. The maximum output torque is 4N·m, and the minimum output torque is 0.1N·m. The inner ring of the coil spring is connected with the second output shaft 3 and can be rotated by the second output shaft 3 , and the outer ring is fixed on the lower protective cover 7 .
角位置传感器2选用可应用于空间环境电阻式角位置测量传感器,其重量不超过100g,总的机械行程为360°,绝缘电阻及耐电压值均满足空间飞行器上使用的要求。The angular position sensor 2 is a resistive angular position measuring sensor that can be used in the space environment. Its weight does not exceed 100g, the total mechanical stroke is 360°, and the insulation resistance and withstand voltage values meet the requirements for use on space vehicles.
下防护罩7为角位置传感器2和端盖6安装提供接口,为涡卷弹簧4外圈的固定提供接口,涡卷弹簧4外圈是由弹簧套管8进行定位,六角螺钉9穿过弹簧套管8,端部旋入下防护罩7的螺孔。同时下防护罩7加工有一个限位凸台10,可以对第二输出轴3进行单向限位,使第二输出轴3在初始位置不会带动涡卷弹簧4反方向转动。The lower protective cover 7 provides an interface for the installation of the angular position sensor 2 and the end cover 6, and provides an interface for fixing the outer ring of the scroll spring 4. The outer ring of the scroll spring 4 is positioned by the spring sleeve 8, and the hexagonal screw 9 passes through the spring. The sleeve pipe 8 is screwed into the screw hole of the lower protective cover 7 at the end. At the same time, the lower protective cover 7 is processed with a limit boss 10, which can carry out one-way limit to the second output shaft 3, so that the second output shaft 3 can not drive the scroll spring 4 to rotate in the opposite direction at the initial position.
端盖6对第二输出轴3一侧提供封装,其上安装深沟球轴承5对第二输出轴3进行支撑,轴承的两端用弹性挡圈进行限位。上防护罩1也具有封装作用,并与第一输出轴11做成一体。上防护罩1上加工有方形孔以供角位置传感器2的信号线和供电线伸出。The end cover 6 provides packaging for one side of the second output shaft 3, on which a deep groove ball bearing 5 is installed to support the second output shaft 3, and the two ends of the bearing are limited by elastic circlips. The upper protective cover 1 also has a sealing function, and is integrated with the first output shaft 11 . A square hole is processed on the upper protective cover 1 for the signal line and power supply line of the angular position sensor 2 to protrude.
本发明的设计思想即工作过程及原理是:当第二输出轴3相对于第一输出轴11转动一个角度时,涡卷弹簧4和角位置传感器2伸出轴都转动相同的角度,根据角位置传感器2测量出的角度θ和卷簧刚度K即可计算得到输出轴2与输出轴1之间的扭矩T=K·θ。The design concept of the present invention, that is, the working process and principle are: when the second output shaft 3 rotates an angle relative to the first output shaft 11, the scroll spring 4 and the angular position sensor 2 extension shafts all rotate the same angle, according to the angle The angle θ measured by the position sensor 2 and the coil spring stiffness K can be calculated to obtain the torque T=K·θ between the output shaft 2 and the output shaft 1 .
目前,该力测量装置已经应用于某空间飞行器上的增频机构,其功能满足使用要求,达到设计指标。At present, the force measuring device has been applied to the frequency-increasing mechanism of a space vehicle, and its function meets the requirements of use and reaches the design index.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention.
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