A kind for the treatment of process of metal bearing retainer
Technical field:
The invention belongs to Machining Technology field, relate to the compounding method, particularly a kind for the treatment of process of metal bearing retainer of the retainer be made up of metallic substance that a kind of rolling bearing inside uses.
Background technology:
In rolling bearing, retainer is one of indispensable component, retainer guides at Bearing inner, separate rolling body, guide the motion of retainer, separate rolling body simultaneously, prevent from rubbing mutually between rolling body, in bearing rotary process, must produce friction between retainer and rolling body, friction can produce wearing and tearing, and the abrasive dust that wearing and tearing produce can produce serious influence to bearing.Existing rolling bearing structure is varied, and therefore the material of retainer also has a variety of, such as, have ferrous materials, nonferrous materials, engineering plastics etc.Although ferrous materials is compared with other materials, have that frictional coefficient is large, the shortcoming of the aspect such as high, not corrosion-resistant of wearing and tearing, but by many-sided restrictions such as retainer structure, material cost, environments for use, current ferrous materials remains the topmost material that retainer uses.For the shortcoming of existing iron and steel retainer, domestic and international bearing industry takes a lot of measures, such as, carry out nitriding treatment to iron and steel retainer.Patent 201110376525.1 " a kind of nitridation treatment method of mild steel bearing retainer " discloses a solution, adopt nitriding treatment can improve the hardness on steel retainer surface, reduce wear, this patent employs the principle of work of gas nitriding, overcome the shortcoming that cyanogen salt nitriding process raw material is poisonous, in nuisanceless, have improvement greatly, simultaneously quality layer and aspect of performance close to or reach the level of cyanogen salt nitriding.Although triniding makes raw material without cyanogen salt, but be not completely eliminate public hazards, such as, in the waste gas discharged at the triniding of certain endothermic atmosphere, detect hypertoxic prussic acid (HCN), also do not reached emission request even if light at gas discharge outlet; Except pollution problem, mostly there is technique instability in domestic gas nitriding, and quality does not allow manageable problem, and long-term production is easy to produce quality problems.In sum, the nitriding of cyanogen salt is prohibited from using due to pollution problem, although gas nitriding public hazards reduce, does not eliminate pollution problem completely, and the quality of production is unstable simultaneously.
Summary of the invention:
The object of the invention is to the shortcoming overcoming prior art existence, build a kind of steady quality, nuisanceless, the comprehensive steel metal cage treatment process of the corrosion-resistant poor shortcoming of ferrous materials can be overcome to a certain extent, particularly a kind of metal bearing retainer combined type treatment process.
To achieve these goals, technical scheme of the present invention comprises the following steps:
(1), nitriding treatment: salt bath steel bearings retainer being put at 350 ~ 400 DEG C of temperature the nitrogenize base salt of the commercial goods of 550 ~ 600 DEG C after preheating 30 ~ 60min stops 120 ~ 240min, wherein nitrogenize base salt is not containing prussiate, can produce cyanogen root (CN after high temperature melting
-), nitriding is carried out to retainer, forms high abrasion with the Fe of retainer surface matrix and there is the Fe of excellent toughness
3n; Cyanogen root (the CN that nitrogenize base salt high temperature melting exists
-) by supplementing adjustment salt mode, make it to return to original cyanate radical (CNO
-) state, activity recovery, prevents public hazards;
(2), oxide treatment: nitrogenize base salt, by supplementing adjustment salt, can reach harmless treatment, simultaneously can activity recovery, and micro-base salt remaining on steel bearings retainer does not then process by the mode of supplementary adjustment salt; Commercial saline oxide salt bath retainer being put into 380 ~ 420 DEG C after nitrogenize terminates stops 10 ~ 20min, then carries out cold water flush; On saline oxide and retainer trace nitrogenize base salt in cyanogen root (CN
-) there is oxidizing reaction, generate cyanate radical (CNO
-), then use cold water to rinse, cyanogen root (CN in water after rinsing
-) content lower than emission standard requirement, can not to environment;
(3), light decorations or polished finish: after nitrogenize and oxide treatment, retainer surface can generate tectorium, and the hardness of tectorium is lower, and wear resistance is poor, makes retainer surface become rough simultaneously, and roughness raises; Put into by retainer after conventional light decorations or polissoir mix with abrasive material or light exterior material, under vibration or rotating state, carry out polished finish to retainer surface, elimination tectorium is on the impact of retainer surface quality;
(4), oxide treatment again: the retainer corrosion resistance of surface carried out after polishing or the process of light decorations declines, the commercial saline oxide salt bath again retainer being put into 380 ~ 420 DEG C stops 10 ~ 20min, then cold water flush is carried out, oxide treatment rear bearing retainer surface forms fine and close zone of oxidation again, improves the corrosion resistance nature of retainer.
Compared with prior art, its technological principle is simple in the present invention, and operating process is flexible, and processing treatment cost is low, and quality is good, the surface soundness of its product and wear resistance good, environmental friendliness.Accompanying drawing illustrates:
Fig. 1 is compounding method process structure principle schematic of the present invention.
Embodiment:
Below in conjunction with accompanying drawing, also by embodiment, the present invention is described in further detail.
Embodiment:
The technical scheme of the present embodiment comprises the following steps:
(1), nitriding treatment: by the preheating in air furnace of steel bearings retainer, oxygen generation oxidizing reaction at 350 ~ 400 DEG C of temperature in its metallic surface and air, generate the oxide compound of iron, oxidation can promote the infiltration of nitrogen in subsequent disposal, is conducive to the formation of nitride; Retainer surface ratio through oxide treatment is darker without the degree of depth of the surfaces nitrided infiltration layer of process; Warm up time is 30 ~ 60min, and long warm up time can form thicker zone of oxidation, unfavorable to subsequent disposal, and preheating also can make retainer appearance uniform consistent, does not produce surface imperfection; Then nitrogenize base salt salt bath steel bearings retainer being put into 550 ~ 600 DEG C stops 150 ~ 240min, adopts the commercialization nitrogenize base salt of J-2U, comprises Li
2cO
3multiple carbonate and the mixture of urea, under high temperature, both synthesis make the cyanate radical (CNO forming more than 30% in its salt bath
-), cyanate radical (CNO at the working temperature
-) decompose, produce activated nitrogen atom and infiltrate metallic surface, form compound layer and diffusion layer, wherein compound layer is Fe
3n or Fe
4n, the CO that cyanate radical decomposition simultaneously produces decomposite carbon atom and infiltrate retainer surface, form carbide or sosoloid; Cyanogen root (the CN that nitrogenize base salt high temperature melting exists
-) by supplementing adjustment salt mode, adjustment salt adopts the commercialization regenerant salt of Z-1, and its main component is organic condensation thing, by CO
3 -2change CNO into
-, make it to return to original cyanate radical (CNO
-) state, activity recovery, prevents public hazards; It is the same that forming process and the common element of retainer infiltration layer in salt bath infiltrate rule, comprises the processes such as decomposition, absorption, diffusion; First be decompose, cyanate radical (CNO
-) under the working temperature of nitrogenize base salt, decomposite active atom N and carbon atom, the height of activated nitrogen atom concentration depends on cyanate radical (CNO in nitrogenize base salt salt bath
-) height of content and the height of nitriding temperature; Next is absorption, and be that activated nitrogen atom and carbon atom adsorb to metallic surface, the concentration of metallic surface nitrogen raises gradually, forms concentration difference with metallic surface, and this concentration difference can impel nitrogen-atoms and carbon atom to spread to metal inside; Be finally diffusion, the radius of the radius ratio iron atom of nitrogen-atoms and carbon atom is little, and nitrogen-atoms and carbon atom spread in the dot matrix gap of iron atom;
(2), oxide treatment: nitrogenize base salt is by supplementing adjustment salt, harmless treatment can be reached, simultaneously can activity recovery, micro-base salt remaining on retainer does not then process by the mode of supplementary adjustment salt, saline oxide salt bath retainer being put into 380 ~ 420 DEG C after nitrogenize terminates stops 10 ~ 20min, adopt the commercialization saline oxide of Y-1, then carry out cold water flush; On saline oxide and retainer trace nitrogenize base salt in cyanogen root (CN
-) there is oxidizing reaction, generate cyanate radical (CNO
-), then use cold water to rinse, cyanogen root (CN in water after rinsing
-) content lower than emission standard requirement, can not to environment, retainer seasoning or dry up after flowing water cleaning; Retainer can form oxide film on surface when being incubated in saline oxide salt bath after the process of nitrogenize operation, and oxide film is the oxide compound (Fe of iron
3o
4), be a kind of black oxide of densification, effectively can improve the erosion resistance of ferrous materials;
(3), light decorations or polished finish: after nitrogenize and oxide treatment, retainer surface can generate tectorium, and the hardness of tectorium is lower, and wear resistance is poor, makes retainer surface become rough simultaneously, and roughness raises; Retainer is put into light decorations or polissoir, after mixing with abrasive material or light exterior material, under vibration or rotating state, polished finish is carried out to retainer surface, eliminate tectorium to the impact of retainer surface quality; Retainer level is put into the container that machining medium is housed, by the turning motion of main shaft and the to-and-fro movement of container, make to produce certain relative movement and interaction force between abrading block and retainer surface, free abrading block produces the micro cutting effect of collision, roll extrusion, swiping and delineation to workpiece surface, realize the deburring to retainer and surface finishing, improve surface quality, improve physical and mechanical property; The nano level ore powder composition powder body material be made up of hydroxy silicate complex component is added between abrading block and retainer, such as trade name is the powder body material of ART, this powder body material is the mixture of multiple natural crystal superfine powder catalyst for additives, have no side effect, Chemical Composition is stablized at normal temperatures; By variety carrier such as oil, grease, water, gas and chemical conversion films by the ART powder conveying of trace to metal friction surface, under the effect of frictional force, carry out hyperfine abrasive while cleaning friction surface, utilize fricative TRANSIENT HIGH TEMPERATURE high pressure and ultra-fine metal worn particle that micro-metallurgical process occurs; Form metalloid pottery at metal friction surface and breed layer, with the continuous expansion of mill spot, final formation metalloid micro-crystalline ceramic protective layer; Whole process be at metal friction surface dynamically, self-regulated saves land, repair constantly, selectively and the frictional wear of conmpensatory psyment metal surface; Along with the continuous formation of metalloid micro-crystalline ceramic layer, wearing and tearing are constantly compensated, friction surface roughness value reduces, the energy that friction is discharged reduces, finally losing selfreparing stopping under thermokinetics condition, metallic rubbing pairs now, by the friction of metal-Metal, changes over the friction of metalloid micro-crystalline ceramic layer-metalloid micro-crystalline ceramic layer; Or adopt conventional surface finishing technology, such as: the novel polishing processing methods such as honing, polishing, superfinishing, barreling, magnetically grinding, extruding, vortical flow processing and injection processing;
(4), oxide treatment again: the retainer surface of carrying out polishing or the process of light decorations, solidity to corrosion declines; Again retainer is put into the saline oxide salt bath identical with step (2) of 380 ~ 420 DEG C, saline oxide adopts Y-1 commodity salt, stops 10 ~ 20min, then carries out cold water flush, retainer seasoning or dry up after flowing water cleaning; Oxide treatment rear bearing retainer surface forms fine and close zone of oxidation again, and zone of oxidation is the oxide compound (Fe of iron
3o
4), be a kind of black oxide of densification, effectively can improve the erosion resistance of ferrous materials; Oxide treatment not only forms zone of oxidation on the surface of workpiece again, but also some Sauerstoffatom dissolves in compound lattice with gap form, makes surface passivation, improves the solidity to corrosion on surface.