CN103274189A - Truck loading package counter and control method thereof - Google Patents

Truck loading package counter and control method thereof Download PDF

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Publication number
CN103274189A
CN103274189A CN2013101927439A CN201310192743A CN103274189A CN 103274189 A CN103274189 A CN 103274189A CN 2013101927439 A CN2013101927439 A CN 2013101927439A CN 201310192743 A CN201310192743 A CN 201310192743A CN 103274189 A CN103274189 A CN 103274189A
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plc
programmable logic
logic controller
entrucking
human
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CN2013101927439A
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CN103274189B (en
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覃兆典
邓加尊
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Weihai Aoyang International Outdoor Products Co.,Ltd.
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GUANGXI NANNING DABI ELECTRICAL TECHNOLOGY Co Ltd
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Abstract

The invention relates to a truck loading package counter and a control method of the truck loading package counter. The truck loading package counter comprises an automatic counting controller (1) and a photoelectric sensor (6), wherein the automatic counting controller (1) is provided with a human-computer interaction interface (2), and the photoelectric sensor (6) is installed at an outlet of a belt conveyor (4). The automatic counting controller (1) comprises a programmable logic controller (8), a voltage-stabilized source (10) and an alternating current contactor, wherein the signal input end of the programmable logic controller (8) is connected with the photoelectric sensor, the signal output end of the programmable logic controller (8) is connected with the alternating current contactor, a communication interface (9) is connected with the human-computer interaction interface (2) through a communication cable, the control end of the alternating current contactor is connected with a conveyor motor (3), and the voltage-stabilized source (10) is connected with the programmable logic controller (8) and the human-computer interaction interface (2). The truck loading package counter is simple in structure, accurate in counting, high in degree of automation and low in cost.

Description

A kind of entrucking meter bag device and control method thereof
Technical field
The present invention relates to a kind of counting assembly, be specifically related to a kind of simple in structure, counting accurately, entrucking meter bag device that degree of automation is high.
Background technology
The place of production and the market of a lot of products or to make land used all be not in same region in the market, some in addition be separated by more than the hundreds of kilometer, also just need be transported to various places by logistics company; And because the situation of various places consumption, use is inconsistent, therefore, we also have nothing in common with each other in the carrying capacity that transports various places to; Common product all is artificial counting when entrucking.Along with development of market economy, the continuous increase of product sales volume, the outbound quantity of product is also in continuous increase, and is inaccurate through regular meeting's occurrence count in the entrucking process if still continue to continue to use the mode of former artificial counting, causes the situation of loading and unloading repeatedly; So not only waste time and energy, and cause the damage of product to a certain extent.And more existing counting assembly complex structures or expensive on the market, using these devices is a bigger cost burden concerning medium-sized and small enterprises.Therefore, be badly in need of on the market a kind of simple in structure, low price, count counting assembly accurately.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, provide a kind of simple in structure, counting accurately, degree of automation is high and cost is low entrucking meter bag device and control method thereof.
To achieve these goals, the present invention has adopted following technical scheme:
A kind of entrucking meter bag device comprises automatic counter controller and opto-electronic pickup, and described automatic counter controller is provided with human-computer interaction interface; Described opto-electronic pickup is installed in the exit of band conveyor; Wherein, described automatic counter controller comprises programmable logic controller (PLC), constant voltage power suspply and AC contactor; The signal input part of described programmable logic controller (PLC) is connected with opto-electronic pickup, and signal output part is connected with AC contactor, and communication interface is connected by the communications cable with human-computer interaction interface; The control end of described AC contactor is connected with the conveyer motor; Described constant voltage power suspply is connected with programmable logic controller (PLC), human-computer interaction interface respectively.
Adopt PLC as core controller, can count automatically, and can send control signal according to count value the mode of operation of conveyer motor is controlled, realize functions such as counting is accurate, degree of automation is high, time saving and energy saving.
Further specify as the present invention, this entrucking meter bag device also comprises annunciator and is arranged on the interior intermediate relay of automatic counter controller; Described annunciator is connected with the control end of intermediate relay; The input end of described intermediate relay is connected with the signal output part of programmable logic controller (PLC).
Further specify as the present invention, above-described programmable logic controller (PLC) adopts pulse and clock to carry out the entrucking counting in conjunction with counting mode.When conveyer was carried opto-electronic pickup to each bag, can produce a time period from the beginning to the end, through measuring, as cover a bag with 0.5 second, when Lian Bao, little stacked package occurring, during 0.5s<time period<0.8s, wrap and remember when 2; During 1s<time period<1.2s, when 3 bags are remembered; This finishes at coding.
Further specify as the present invention, the signal input part of above-described programmable logic controller (PLC) connects the opto-electronic pickup of two above travel lines respectively, simultaneously two above travel lines is carried out separate counts.
Further specify as the present invention, above-described human-computer interaction interface is touch-screen.
The control principle (workflow) of entrucking meter bag device of the present invention:
Connect constant voltage power suspply 1. for automatic counter controller, treat the stable back of human-computer interaction interface picture displayed (about 1 minute), at picture relevant entrucking parameter is set; Described entrucking parameter comprises shuts down bag numerical value and early warning bag numerical value;
2. click starter button at picture, instruction is passed to programmable logic controller (PLC) (PLC) through communication cable, control signal mouth (Y0) the some action of PLC, AC contactor (CM1) gets electrical contacts closed, connect the power supply of conveyer motor, the operation of conveyer driven by motor band conveyor;
3. wrapping the shape article carries from band conveyor top terminad, when each bag article process opto-electronic pickup, the opto-electronic pickup contact is closed thereupon, have signal to give the count signal input end (X0) of PLC, PLC counts and numerical value is delivered to human-computer interaction interface by communication cable after the computing and show;
4. when count value approached the early warning bag numerical value of setting, control signal mouth (Y4) point of PLC moved, and intermediate relay (K3) gets electrical contacts closed, connected the annunciator power supply, alarm;
5. when shutdown bag numerical value that count value equals to set, the action of control signal mouth (Y0) point of PLC, AC contactor (CM1) dead electricity contact disconnects, and the conveyer motor is out of service, and band conveyor stops to transport article;
6. finish entrucking counting.
Entrucking meter bag device of the present invention be applicable to packed, the case dress of manufacturing enterprises such as cement, flour, chemical fertilizer, feed, sugar, grain and oil, pharmacy, box-packed product go out, process control and countings (Dian Bao, some case, some box) such as warehouse-in and entrucking.
Compared with prior art, the advantage that possesses of the present invention:
Simple in structure, be convenient to safeguard, use cost is low, mechanical automation degree height, counting are accurately, and be time saving and energy saving.
2. strong interference immunity wraps but Intelligent Recognition connects.It is core that this device has adopted the industrial PLC controller, again with pulse and clock in conjunction with counting mode, fly over foreign matter or accident at the sensor place when blocking, the not understanding outer addend of counting machine, and can the little stacked package phenomenon of Intelligent Recognition (at most accurately identification 4 connects bag).When conveyer was carried opto-electronic pickup to each bag, can produce a time period from the beginning to the end, through measuring, as cover a bag with 0.5 second, when Lian Bao, little stacked package occurring, during 0.5s<time period<0.8s, wrap and remember when 2; During 1s<time period<1.2s, when 3 bags are remembered; This finishes at coding.
3. hommization setting.By human-computer interaction interface, can import the parameters needed value arbitrarily, finish the operation of conveyer according to the counting predetermined value and control and sufficient number pre-alarm, realize the counting of the different loadings of freight waggon.
4. number, multichannel control are not lost in power down.Can preserve the preceding state of power down automatically, the back that powers on is recovered the state before the power down automatically; And a controller can be counted many strip transmission lines simultaneously.
Description of drawings
Fig. 1 is artwork of the present invention.
Fig. 2 is the schematic circuit diagram of automatic counter controller among the present invention.
The automatic counter controller of Reference numeral: 1-, 2-human-computer interaction interface, 3-conveyer motor, 4-band conveyor, 5-article, 6-opto-electronic pickup, 7-annunciator, 8-programmable logic controller (PLC), 9-communication interface, 10-constant voltage power suspply, 11-photoelectric switch; CM1, CM2, CM3 represent AC contactor in Fig. 2, and K1, K2, K3 represent intermediate relay.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples.
Embodiment 1:
As shown in Figure 1, 2, a kind of entrucking meter bag device comprises automatic counter controller 1, opto-electronic pickup 6 and annunciator 7, and described automatic counter controller 1 is provided with human-computer interaction interface 2; Described opto-electronic pickup 6 is installed in the exit of band conveyor 4; Wherein, described automatic counter controller 1 comprises programmable logic controller (PLC) 8, constant voltage power suspply 10, AC contactor (CM) and intermediate relay (K); The signal input part of described programmable logic controller (PLC) 8 is connected with opto-electronic pickup, and signal output part is connected with AC contactor (CM), intermediate relay (K), and communication interface 9 and human-computer interaction interface 2 are connected by the communications cable; The control end of described AC contactor is connected with conveyer motor 3; The control end of described intermediate relay is connected with annunciator 7; Described constant voltage power suspply 10 is connected with programmable logic controller (PLC) 8, human-computer interaction interface 2 respectively.Described human-computer interaction interface 2 is touch-screen.Described programmable logic controller (PLC) 8 adopts pulse and clock to carry out the entrucking counting in conjunction with counting mode.The signal input part of described programmable logic controller (PLC) 8 connects the opto-electronic pickup 6 of two above travel lines respectively, simultaneously two strip transmission lines is carried out separate counts.
Embodiment 2:
A kind of entrucking meter bag device comprises automatic counter controller 1 and opto-electronic pickup 6, and described automatic counter controller 1 is provided with human-computer interaction interface 2; Described opto-electronic pickup 6 is installed in the exit of band conveyor 4; Wherein, described automatic counter controller 1 comprises programmable logic controller (PLC) 8, constant voltage power suspply 10 and AC contactor (CM); The signal input part of described programmable logic controller (PLC) 8 is connected with opto-electronic pickup, and signal output part is connected with AC contactor (CM), and communication interface 9 and human-computer interaction interface 2 are connected by the communications cable; The control end of described AC contactor is connected with conveyer motor 3; Described constant voltage power suspply 10 is connected with programmable logic controller (PLC) 8, human-computer interaction interface 2 respectively.Described programmable logic controller (PLC) 8 adopts pulse and clock to carry out the entrucking counting in conjunction with counting mode.The signal input part of described programmable logic controller (PLC) 8 connects the opto-electronic pickup 6 of two above travel lines respectively, simultaneously two strip transmission lines is carried out separate counts.
Embodiment 3:
The difference of present embodiment and embodiment 2 is: described human-computer interaction interface 2 is touch-screen.
Use the control flow of the entrucking meter bag device of above-described embodiment 1-3:
1. connect power supply to counter controller, treat the stable back of human-computer interaction interface picture displayed (about 1 minute), at picture relevant entrucking parameter is set; Described entrucking parameter comprises shuts down bag numerical value and early warning bag numerical value;
2. click starter button at picture, instruction is passed to programmable logic controller (PLC) (PLC) through communication cable, control signal mouth (Y0) the some action of PLC, AC contactor (CM1) gets electrical contacts closed, connect the power supply of conveyer motor, the operation of conveyer driven by motor band conveyor;
3. wrapping the shape article carries from band conveyor top terminad, when each bag article process opto-electronic pickup, the opto-electronic pickup contact is closed thereupon, have signal to give the count signal input end (X0) of PLC, PLC counts and numerical value is delivered to human-computer interaction interface by communication cable after the computing and show;
4. when count value approached the early warning bag numerical value of setting, control signal mouth (Y4) point of PLC moved, and intermediate relay (K3) gets electrical contacts closed, connected the alarm bell power supply, alarm;
5. when shutdown bag numerical value that count value equals to set, the action of control signal mouth (Y0) point of PLC, AC contactor (CM1) dead electricity contact disconnects, and the conveyer motor is out of service, and band conveyor stops to transport article;
6. finish entrucking counting.

Claims (6)

1. an entrucking meter bag device comprises automatic counter controller (1) and opto-electronic pickup (6), and described automatic counter controller (1) is provided with human-computer interaction interface (2); Described opto-electronic pickup (6) is installed in the exit of band conveyor (4); It is characterized in that: described automatic counter controller (1) comprises programmable logic controller (PLC) (8), constant voltage power suspply (10) and AC contactor; The signal input part of described programmable logic controller (PLC) (8) is connected with opto-electronic pickup (6), and signal output part is connected with AC contactor, and communication interface (9) is connected by the communications cable with human-computer interaction interface (2); The control end of described AC contactor is connected with conveyer motor (3); Described constant voltage power suspply (10) is connected with programmable logic controller (PLC) (8), human-computer interaction interface (2) respectively.
2. entrucking meter bag device according to claim 1 is characterized in that: this entrucking meter bag device also comprises annunciator (7) and is arranged on intermediate relay in the automatic counter controller (1); Described annunciator (7) is connected with the control end of intermediate relay; The input end of described intermediate relay is connected with the signal output part of programmable logic controller (PLC) (8).
3. according to claim 1 or 2 arbitrary described entrucking meter bag devices, it is characterized in that: described programmable logic controller (PLC) (8) adopts pulse and clock to carry out the entrucking counting in conjunction with counting mode.
4. entrucking meter bag device according to claim 3, it is characterized in that: the signal input part of described programmable logic controller (PLC) (8) connects the opto-electronic pickup (6) of two above travel lines respectively, simultaneously two strip transmission lines is carried out separate counts.
5. according to the arbitrary described entrucking meter bag device of claim 1,2 or 4, it is characterized in that: described human-computer interaction interface (2) is touch-screen.
One kind arbitrary as claim 1-5 as described in the control method of entrucking meter bag device, it is characterized in that: this control method may further comprise the steps:
Connect constant voltage power suspply (10) 1. for automatic counter controller (1), treat that human-computer interaction interface (2) picture displayed is stable after, at picture relevant entrucking parameter is set; Described entrucking parameter comprises shuts down bag numerical value and early warning bag numerical value;
2. click starter button at picture, instruction is passed to programmable logic controller (PLC) (8) through communication cable, the control signal exit point action of programmable logic controller (PLC) (8), AC contactor gets electrical contacts closed, connect the power supply of conveyer motor (3), conveyer motor (3) drives band conveyor (4) operation;
3. wrapping shape article (5) carries from band conveyor (4) top terminad, when each bag article process opto-electronic pickup (6), opto-electronic pickup (6) contact is closed thereupon, have signal to give the count signal input end of programmable logic controller (PLC) (8), programmable logic controller (PLC) (8) is counted and numerical value is delivered to human-computer interaction interface (2) by communication cable after the computing and show;
4. when count value approached the early warning bag numerical value of setting, the control signal exit point of programmable logic controller (PLC) (8) moved, and intermediate relay gets electrical contacts closed, connected annunciator (7) power supply, alarm;
5. when shutdown bag numerical value that count value equals to set, the action of the control signal exit point of programmable logic controller (PLC) (8), AC contactor dead electricity contact disconnects, and conveyer motor (3) is out of service, and band conveyor (4) stops to transport article;
6. finish entrucking counting.
CN201310192743.9A 2013-05-23 2013-05-23 A kind of entrucking meter bag device and control method thereof Active CN103274189B (en)

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Cited By (7)

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CN103738703A (en) * 2013-12-28 2014-04-23 吴俊娟 Trigger device
CN104020708A (en) * 2013-11-30 2014-09-03 广西鱼峰水泥股份有限公司 Control device for bag-distributing device
CN106516649A (en) * 2016-12-27 2017-03-22 江苏宜达新材料科技股份有限公司 Glass product counter for production line
CN106768984A (en) * 2017-02-17 2017-05-31 安图实验仪器(郑州)有限公司 The method of testing of bulk type reaction cup automatic sequencing device
CN107161731A (en) * 2017-06-16 2017-09-15 马虚新 The method of charging appliance and loaded material
CN111459200A (en) * 2020-03-27 2020-07-28 中信重工机械股份有限公司 Bagged cement automatic loading robot servo control system
CN113093642A (en) * 2021-04-09 2021-07-09 江西九二盐业有限责任公司 Intelligent loading counting centralized operation system

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104020708A (en) * 2013-11-30 2014-09-03 广西鱼峰水泥股份有限公司 Control device for bag-distributing device
CN103738703A (en) * 2013-12-28 2014-04-23 吴俊娟 Trigger device
CN106516649A (en) * 2016-12-27 2017-03-22 江苏宜达新材料科技股份有限公司 Glass product counter for production line
CN106768984A (en) * 2017-02-17 2017-05-31 安图实验仪器(郑州)有限公司 The method of testing of bulk type reaction cup automatic sequencing device
CN106768984B (en) * 2017-02-17 2019-02-22 安图实验仪器(郑州)有限公司 The test method of bulk type reaction cup automatic sequencing device
CN107161731A (en) * 2017-06-16 2017-09-15 马虚新 The method of charging appliance and loaded material
CN107161731B (en) * 2017-06-16 2018-06-19 马虚新 The method of charging appliance and loaded material
CN111459200A (en) * 2020-03-27 2020-07-28 中信重工机械股份有限公司 Bagged cement automatic loading robot servo control system
CN111459200B (en) * 2020-03-27 2021-10-22 中信重工机械股份有限公司 Bagged cement automatic loading robot servo control system
CN113093642A (en) * 2021-04-09 2021-07-09 江西九二盐业有限责任公司 Intelligent loading counting centralized operation system
CN113093642B (en) * 2021-04-09 2022-08-26 江西九二盐业有限责任公司 Intelligent loading counting centralized operation system

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