CN103273657A - Manufacture device and method for continuous winding structure wall thermal state pipe - Google Patents
Manufacture device and method for continuous winding structure wall thermal state pipe Download PDFInfo
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- CN103273657A CN103273657A CN2013102206521A CN201310220652A CN103273657A CN 103273657 A CN103273657 A CN 103273657A CN 2013102206521 A CN2013102206521 A CN 2013102206521A CN 201310220652 A CN201310220652 A CN 201310220652A CN 103273657 A CN103273657 A CN 103273657A
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Abstract
The invention provides a manufacture device and a method for a continuous winding structure wall thermal state pipe. The manufacture device for a structure wall thermal state pipe comprises a continuous winding device, a fixed length cutting machine and a pipe orifice thickening machine. The continuous winding device comprises a rack, a front plate, a back plate, a support cylinder, a motor, a pipe wall extruding machine and a structure pipe extruding machine. The fixed length cutting machine is located at one side of the front plate. The pipe orifice thickening machine comprises a pedestal, a first plug, a second plug and a bellmouth extruding machine. The bellmouth extruding machine is located at one side of the first plug. Continuous production of pipe bodies of structure wall thermal state pipes can be realized through formation of a pipe body mould from a plurality of roll shafts. A socket and a bellmouth at two ends of a pipe body are completed by the fixed length cutting machine and the pipe orifice thickening machine. Continuous production of structure wall thermal state pipes is realized and the processing efficiency of the manufacture device for a structure wall thermal state pipe is raised effectively.
Description
Technical field
The present invention relates to field of mechanical technique, relate in particular to the hot pipe manufacturer Apparatus and method for of a kind of continuous winding structure.
Background technology
At present, the hot pipe of structural walls (for example: carat pipe) because of its structural strength height, use material to be widely used in less in people's daily life and the industrial construction.As shown in Figure 1, the hot pipe of structural walls is made up of tube wall 101 and structural tube 102, the hot pipe manufacturer equipment of structural walls of the prior art generally includes the extruder that rotary mould and two can move along the mold axis direction, wherein an extruder is extruded the plastics of strip at mould formation tube wall 101 on mould, another extruder is extruded structural tube 102, tube wall 101 and structural tube 102 temperature on the mould are higher, rely on the heat of self that structural tube 102 is bonded on the tube wall 101 at once, thereby guarantee tube wall 101 and structural tube 102 no internal stress in the hot pipe of structural walls.As from the foregoing; because the hot pipe manufacturer equipment of structural walls of the prior art is in process; need be moved along mould by two extruders; after having made a pipe; need be with the mould dismounting down; in this process; extruder is in stopped status; load onto new mould, carry out the manufacturing of next root pipe again, this moment, extruder need reheat; also need to be equipped with a large amount of moulds simultaneously; cause the hot pipe process equipment of structural walls of the prior art to produce continuously, production efficiency is lower, the die cost height.
Summary of the invention
The invention provides the hot pipe manufacturer Apparatus and method for of a kind of continuous winding structure, can't produce continuously in order to solve in the prior art the hot pipe process equipment of structural walls, production efficiency is lower, the defective that die cost is high, realize the hot pipe of continuous production structure wall by the hot pipe manufacturer equipment of continuous winding structure, enhance productivity, and reduced die cost.
The invention provides the hot pipe manufacturer equipment of a kind of structural walls, comprise continous way Wiring apparatus, fixed length cutting machine and mouth of pipe thickening machine; Described continous way Wiring apparatus comprises frame, shroud, hub disk, support tube, motor, tube wall extruder and structural tube extruder, described support tube is fixed on the described frame, described hub disk is positioned at an end of described support tube and is installed on the described frame, described shroud is fixed on described support tube the other end, described shroud and described hub disk correspondence respectively offer a plurality of around the equally distributed installing hole of axis, be provided with many roll shafts between described shroud and the described hub disk, rotating being connected in the end of described roll shaft forms the body mould in the described installing hole, described motor is in transmission connection with described roll shaft respectively, and described tube wall extruder and described structural tube extruder are near described hub disk and be positioned at a side of described roll shaft; Described fixed length cutting machine is positioned at described shroud one side; Described mouth of pipe thickening machine comprises pedestal, first plug, second plug and bellmouth extruder, the rotating end that is connected described pedestal of described first plug, the rotating the other end that is connected described pedestal of described second plug, described first plug and the coaxial setting of described second plug, the head sizes of described first plug is less than tail dimension, and described bellmouth extruder is positioned at a side of described first plug.
Further, described shroud and described hub disk radially offer the described installing hole of multi-turn.
Further, installing hole corresponding on the installing hole on the described shroud and the described hub disk shifts to install, and forms angle between the line on the installing hole center on the described shroud and the described hub disk between the corresponding installing hole center and the axis of described support tube.
Further, described angle is 1 degree-3 degree.
Further, slidely connect traversing carriage on the described pedestal, described second plug is rotating to be connected described traversing carriage.
Further, described mouth of pipe thickening machine also comprises the socket extruder, and described socket extruder is positioned at a side of described second plug.
Further, described first plug is boss structure, and the cross section of the pedestal of described boss structure is trapezoidal.
Further, described mouth of pipe thickening machine comprises drive motors, and described drive motors and described first plug and/or second plug are in transmission connection; Also be provided with two sanders on the described pedestal, wherein a described sander is positioned at a side of described first plug, and another described sander is positioned at a side of described second plug.
Further, described tube wall extruder and described structural tube extruder all are positioned at top or the lower position of described hub disk; Perhaps, described tube wall extruder is positioned at the upper position place of described hub disk, and described structural tube extruder is positioned at the lower position of described hub disk; Perhaps, described tube wall extruder is positioned at the lower position of described hub disk, and described structural tube extruder is positioned at the upper position place of described hub disk.
The present invention also provides a kind of structural walls hot pipe manufacturing method, adopts the processing and manufacturing of the hot pipe manufacturer equipment of said structure wall, and concrete steps comprise:
Step 1, by the continuous processing and manufacturing body of continous way Wiring apparatus: the tube wall extruder forms tube wall at the body mould, and the structural tube extruder forms structural tube at tube wall;
Step 2, by the fixed length cutting machine the continuous body that the continous way Wiring apparatus processes is carried out fixed length cutting: the fixed length cutting machine machines away a segment structure pipe that forms on the continuous body earlier, then the cutting position of continuous body is cut and obtains the fixed length body, and the fixed length body both ends form socket;
One socket of step 3, fixed length body that processing in the step 2 is obtained is enclosed within on the head of first plug of mouth of pipe thickening machine, another socket is enclosed within on second plug, the bellmouth extruder forms bellmouth at the socket at the first plug place and the afterbody place of first plug, to form the hot pipe of structural walls.
The hot pipe manufacturer equipment of structural walls provided by the invention, form the body that the body mould can be realized the hot pipe of continuous production structure wall by many roll shafts, and the socket at body both ends and bellmouth are finished by fixed length cutting machine and mouth of pipe thickening machine, the fixed length cutting machine cuts out the body of preseting length and forms socket at the body both ends, form bellmouth by mouth of pipe thickening machine in an end of body again, thereby can realize producing body continuously and need not to stop tube wall extruder and structural tube extruder, make extruder or mould need not to move along the axis of the hot pipe of structural walls, and the hot pipe of production structure wall continuously, need not to dismantle mould and carry out demoulding processing, effectively raise the working (machining) efficiency of the hot pipe manufacturer equipment of structural walls.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do one to the accompanying drawing of required use in embodiment or the description of the Prior Art below introduces simply, apparently, accompanying drawing in describing below is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the hot pipe of structural walls;
Fig. 2 is the assembling schematic diagram of continous way Wiring apparatus in the hot pipe manufacturer apparatus embodiments of structural walls of the present invention and fixed length cutting machine;
Fig. 3 is the structural representation of mouth of pipe thickening machine in the hot pipe manufacturer apparatus embodiments of structural walls of the present invention;
Fig. 4 is the local enlarged diagram of a-quadrant among Fig. 3;
Fig. 5 is the local enlarged diagram in B zone among Fig. 4.
The specific embodiment
For the purpose, technical scheme and the advantage that make the embodiment of the invention clearer, below in conjunction with the accompanying drawing in the embodiment of the invention, technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
As Fig. 2-shown in Figure 5, the hot pipe manufacturer equipment of present embodiment structural walls comprises continous way Wiring apparatus 100, fixed length cutting machine 200, mouth of pipe cutter 300 and mouth of pipe thickening machine 300; Wherein, continous way Wiring apparatus 100 is used for the body of the hot pipe of continuous production structure wall, fixed length cutting machine 200 is used for the body that continous way Wiring apparatus 100 processes is carried out fixed length cutting to obtain the body of preseting length, simultaneously, fixed length cutting machine 200 will form socket at the fixed length body both ends that cut out, and mouth of pipe thickening machine 300 spigot formation therein bellmouth, thereby form the hot pipe of final structural walls.Describe below in conjunction with concrete structure and the job step of accompanying drawing to the hot pipe manufacturer equipment of present embodiment structural walls.
The hot pipe manufacturing method of present embodiment structural walls adopts the processing and manufacturing of the hot pipe manufacturer equipment of said structure wall, and concrete steps comprise:
Step 1, by the continuous processing and manufacturing body of continous way Wiring apparatus: the tube wall extruder forms tube wall at the body mould, and the structural tube extruder forms structural tube at tube wall.Concrete, as shown in Figure 2, continous way Wiring apparatus 100 comprises frame 1, shroud 2, hub disk 3, support tube 7, motor 4, tube wall extruder 5, structural tube extruder 6, distributing means for power supply 7 and jockey, support tube 7 is fixed on the frame 1, hub disk 3 is positioned at an end of support tube 7 and is installed on the frame 1, shroud 2 is fixed on support tube 7 the other end, shroud 2 and hub disk 3 correspondence respectively offer a plurality of around the equally distributed installing hole of axis (not shown), be provided with many roll shafts 8 between shroud 2 and the hub disk 3, rotating being connected in the end of roll shaft 8 forms the body mould in the installing hole, motor 4 is in transmission connection with every roll shaft 8, rotate by motor 4 drive roller shaft 8, tube wall extruder 5 and structural tube extruder 6 are near hub disks 3 and be positioned at a side of roll shaft 8.Tube wall extruder 5 and structural tube extruder 6 maintain static, motor 4 passes to power to each roll shaft 8, tube wall extruder 5 and structural tube extruder 6 form tube wall and structural tube at the body mould that roll shaft 8 forms respectively, roll shaft 8 in the rolling can outwards be carried the body that forms automatically, thereby realization need not mobile tube wall extruder 5 and structural tube extruder 6 just can be produced body continuously.Further again, for convenience of the hot pipe of structural walls that processes different tube diameters by the hot pipe manufacturer equipment of present embodiment structural walls, shroud 2 and hub disk 3 in the present embodiment radially can offer the multi-turn installing hole.Concrete, by roll shaft 8 being installed in the installing hole of different radial positions, can make the body mould of many roll shafts 8 formation different-diameters, thus the convenient hot pipe of structural walls that processes different tube diameters by the hot pipe manufacturer equipment of present embodiment structural walls.Preferably, can outwards carry automatically smoothly in order to make the roll shaft 8 outer bodys that form, installing hole corresponding on installing hole on the shroud 2 and the hub disk 3 shifts to install, form angle between line on installing hole center on the shroud 2 and the hub disk 3 between the corresponding installing hole center and the axis of support tube 7, for example: this angle is 1 degree-3 degree.Concrete, installing hole disalignment corresponding on installing hole on the shroud 2 and the hub disk 3 arranges, make every roll shaft 8 with respect to being obliquely installed with support tube 7, can form outside thrust in roll shaft 8 rotation processes, thereby the body that forms on the body mould is moved to shroud 2 directions gradually, realize body outwards conveying automatically smoothly.And tube wall extruder 5 and structural tube extruder 6 all are positioned at top or the lower position of hub disk 3; Perhaps, tube wall extruder 5 is positioned at the upper position place of hub disk 3, and structural tube extruder 6 is positioned at the lower position of hub disk 3; Perhaps, tube wall extruder 5 is positioned at the lower position of hub disk 3, and structural tube extruder 6 is positioned at the upper position place of hub disk 3.
Step 2, by the fixed length cutting machine the continuous body that the continous way Wiring apparatus processes is carried out fixed length cutting: the fixed length cutting machine machines away a segment structure pipe that forms on the continuous body earlier, then the cutting position of continuous body is cut and obtain the fixed length body, and the both ends of fixed length body form socket.Concrete, as shown in Figure 2, the body that continous way Wiring apparatus 100 processes cuts out the fixed length body of preseting length by fixed length cutting machine 200, fixed length cutting machine 200 will machine away body the preceding paragraph structural tube layer earlier, then, acquisition fixed length body is cut at the cutting position, and fixed length body both ends will form socket.
One socket of step 3, fixed length body that processing in the step 2 is obtained is enclosed within on the head of first plug of mouth of pipe thickening machine, another socket is enclosed within on second plug, the bellmouth extruder forms bellmouth at the socket at the first plug place and the afterbody place of first plug, to form the hot pipe of structural walls.Concrete, as shown in Figure 3-Figure 5, mouth of pipe thickening machine 300 comprises pedestal 1, first plug 21, second plug 22 and bellmouth extruder 31, first plug, 21 rotating ends that are connected pedestal 1, second plug, 22 rotating the other end that are connected pedestal 1, first plug 21 and the 22 coaxial settings of second plug, the head sizes of first plug 21 is less than tail dimension, and bellmouth extruder 31 is positioned at a side of first plug 21.Concrete, the fixed length body that step 3 processing obtains is assembled on the pedestal 1 by first plug 21 and second plug 22, and wherein, the cross section of first plug 21 can be boss structure, and the cross section of the pedestal of boss structure is trapezoidal.Just can form bellmouth 52 at the spigot of first plug 21 and first plug, 21 correspondences by bellmouth extruder 31, to form the hot pipe 5 of final structural walls.Wherein, mouth of pipe thickening machine 300 comprises drive motors 10, and drive motors 10 and first plug 21 and/or second plug 22 are in transmission connection, and rotates to drive the fixed length body.In addition, assemble the fixed length body for convenience, slidely connect traversing carriage 11 on the pedestal 1, described second plug 22 is rotating to be connected described traversing carriage 11, just can load and unload the fixed length body easily by slip traversing carriage 11.Preferably, in order to strengthen the structural strength at hot pipe 5 sockets of structural walls 51 positions, mouth of pipe thickening machine 300 also comprises socket extruder 32, socket extruder 32 is positioned at a side of second plug 22, increase one deck enhancement layer by socket extruder 32 at socket 51 places of fixed length body one end, guarantee that socket 51 has higher structural strength.And the hot pipe 5 of two root architecture walls is plugged on together for convenience, also is provided with two sanders 4 on the pedestal 1, and wherein a sander 4 is positioned at a side of first plug 21, and another sander 4 is positioned at a side of second plug 22.Polishing in outer ring by 4 pairs of sockets 51 of sander and bellmouth 52, is inserted in the bellmouth 52 to make things convenient for socket 51, also makes things convenient for sheathed tight loop on the bellmouth 52 simultaneously.
The hot pipe manufacturer equipment of present embodiment structural walls, form the body that the body mould can be realized the hot pipe of continuous production structure wall by many roll shafts, and the socket at body both ends and bellmouth are finished by fixed length cutting machine and mouth of pipe thickening machine, the fixed length cutting machine cuts out the body of preseting length and forms socket at the body both ends, form bellmouth by mouth of pipe thickening machine in an end of body again, thereby can realize producing body continuously and need not to stop tube wall extruder and structural tube extruder, make extruder or mould need not to move along the axis of the hot pipe of structural walls, and the hot pipe of production structure wall continuously, need not to dismantle mould and carry out demoulding processing, effectively raise the working (machining) efficiency of the hot pipe manufacturer equipment of structural walls.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment puts down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (10)
1. the hot pipe manufacturer equipment of structural walls is characterized in that, comprises continous way Wiring apparatus, fixed length cutting machine and mouth of pipe thickening machine; Described continous way Wiring apparatus comprises frame, shroud, hub disk, support tube, motor, tube wall extruder and structural tube extruder, described support tube is fixed on the described frame, described hub disk is positioned at an end of described support tube and is installed on the described frame, described shroud is fixed on described support tube the other end, described shroud and described hub disk correspondence respectively offer a plurality of around the equally distributed installing hole of axis, be provided with many roll shafts between described shroud and the described hub disk, rotating being connected in the end of described roll shaft forms the body mould in the described installing hole, described motor is in transmission connection with described roll shaft respectively, and described tube wall extruder and described structural tube extruder are near described hub disk and be positioned at a side of described roll shaft; Described fixed length cutting machine is positioned at described shroud one side; Described mouth of pipe thickening machine comprises pedestal, first plug, second plug and bellmouth extruder, the rotating end that is connected described pedestal of described first plug, the rotating the other end that is connected described pedestal of described second plug, described first plug and the coaxial setting of described second plug, the head sizes of described first plug is less than tail dimension, and described bellmouth extruder is positioned at a side of described first plug.
2. the hot pipe manufacturer equipment of structural walls according to claim 1 is characterized in that, described shroud and described hub disk radially offer the described installing hole of multi-turn.
3. the hot pipe manufacturer equipment of structural walls according to claim 1, it is characterized in that, installing hole corresponding on installing hole on the described shroud and the described hub disk shifts to install, and forms angle between the line on the installing hole center on the described shroud and the described hub disk between the corresponding installing hole center and the axis of described support tube.
4. the hot pipe manufacturer equipment of structural walls according to claim 3 is characterized in that, described angle is 1 degree-3 degree.
5. the hot pipe manufacturer equipment of structural walls according to claim 1 is characterized in that, slidely connects traversing carriage on the described pedestal, and described second plug is rotating to be connected described traversing carriage.
6. the hot pipe manufacturer equipment of structural walls according to claim 1 is characterized in that, described mouth of pipe thickening machine also comprises the socket extruder, and described socket extruder is positioned at a side of described second plug.
7. the hot pipe manufacturer equipment of structural walls according to claim 1 is characterized in that, described first plug is boss structure, and the cross section of the pedestal of described boss structure is trapezoidal.
8. the hot pipe manufacturer equipment of structural walls according to claim 1 is characterized in that, described mouth of pipe thickening machine comprises drive motors, and described drive motors and described first plug and/or second plug are in transmission connection; Also be provided with two sanders on the described pedestal, wherein a described sander is positioned at a side of described first plug, and another described sander is positioned at a side of described second plug.
9. the hot pipe manufacturer equipment of structural walls according to claim 1 is characterized in that, described tube wall extruder and described structural tube extruder all are positioned at top or the lower position of described hub disk; Perhaps, described tube wall extruder is positioned at the upper position place of described hub disk, and described structural tube extruder is positioned at the lower position of described hub disk; Perhaps, described tube wall extruder is positioned at the lower position of described hub disk, and described structural tube extruder is positioned at the upper position place of described hub disk.
10. the hot pipe manufacturing method of structural walls is characterized in that, adopts as the processing and manufacturing of the hot pipe manufacturer equipment of the arbitrary described structural walls of claim 1-9, and concrete steps comprise:
Step 1, by the continuous processing and manufacturing body of continous way Wiring apparatus: the tube wall extruder forms tube wall at the body mould, and the structural tube extruder forms structural tube at tube wall;
Step 2, by the fixed length cutting machine the continuous body that the continous way Wiring apparatus processes is carried out fixed length cutting: the fixed length cutting machine machines away a segment structure pipe that forms on the continuous body earlier, then the cutting position of continuous body is cut and obtain the fixed length body, and the both ends of fixed length body form socket;
One socket of step 3, fixed length body that processing in the step 2 is obtained is enclosed within on the head of first plug of mouth of pipe thickening machine, another socket is enclosed within on second plug, the bellmouth extruder forms bellmouth at the socket at the first plug place and the afterbody place of first plug, to form the hot pipe of structural walls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310220652.1A CN103273657B (en) | 2013-06-05 | 2013-06-05 | The hot pipe manufacturer Apparatus and method for of continuous winding structural walls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310220652.1A CN103273657B (en) | 2013-06-05 | 2013-06-05 | The hot pipe manufacturer Apparatus and method for of continuous winding structural walls |
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| Publication Number | Publication Date |
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| CN103273657A true CN103273657A (en) | 2013-09-04 |
| CN103273657B CN103273657B (en) | 2015-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310220652.1A Expired - Fee Related CN103273657B (en) | 2013-06-05 | 2013-06-05 | The hot pipe manufacturer Apparatus and method for of continuous winding structural walls |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109571921A (en) * | 2018-11-06 | 2019-04-05 | 夏敏月 | A kind of plastic pipe manufacture mold |
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| JPH03251435A (en) * | 1989-04-26 | 1991-11-08 | Nkk Corp | Frp pipe and its manufacture |
| CN102320134A (en) * | 2011-05-20 | 2012-01-18 | 赵炳泉 | Structured wall popes manufacturing equipment, method and structured wall popes |
| CN202302370U (en) * | 2011-10-24 | 2012-07-04 | 韩路平 | Pipe with walls wound with reinforced polyethylene and production device thereof |
| CN102529100A (en) * | 2012-01-31 | 2012-07-04 | 何军 | Composite molding equipment for polythene winding structure wall pipe |
| CN102555199A (en) * | 2012-01-31 | 2012-07-11 | 何军 | Composite molding twisting feed mechanism for polyethylene winding structure wall pipe |
| CN203317756U (en) * | 2013-06-05 | 2013-12-04 | 赵炳泉 | Continuously winding structured wall thermal-state tube manufacture equipment |
-
2013
- 2013-06-05 CN CN201310220652.1A patent/CN103273657B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03251435A (en) * | 1989-04-26 | 1991-11-08 | Nkk Corp | Frp pipe and its manufacture |
| CN102320134A (en) * | 2011-05-20 | 2012-01-18 | 赵炳泉 | Structured wall popes manufacturing equipment, method and structured wall popes |
| CN202302370U (en) * | 2011-10-24 | 2012-07-04 | 韩路平 | Pipe with walls wound with reinforced polyethylene and production device thereof |
| CN102529100A (en) * | 2012-01-31 | 2012-07-04 | 何军 | Composite molding equipment for polythene winding structure wall pipe |
| CN102555199A (en) * | 2012-01-31 | 2012-07-11 | 何军 | Composite molding twisting feed mechanism for polyethylene winding structure wall pipe |
| CN203317756U (en) * | 2013-06-05 | 2013-12-04 | 赵炳泉 | Continuously winding structured wall thermal-state tube manufacture equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109571921A (en) * | 2018-11-06 | 2019-04-05 | 夏敏月 | A kind of plastic pipe manufacture mold |
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| CN103273657B (en) | 2015-08-26 |
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Granted publication date: 20150826 Termination date: 20160605 |