CN103272940B - A kind of synchronized is in conjunction with processing method and the particular manufacturing craft thereof of ring gear - Google Patents
A kind of synchronized is in conjunction with processing method and the particular manufacturing craft thereof of ring gear Download PDFInfo
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- CN103272940B CN103272940B CN201310242617.XA CN201310242617A CN103272940B CN 103272940 B CN103272940 B CN 103272940B CN 201310242617 A CN201310242617 A CN 201310242617A CN 103272940 B CN103272940 B CN 103272940B
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Abstract
The invention discloses the processing method of a kind of synchronized in conjunction with ring gear, in this processing method, synchronized is all processed by Sheet Metal Forming Technology in conjunction with external tooth form, the ring cone flank of tooth and the end face angle of lock of ring gear. Use above-mentioned processing method to manufacture synchronized and only need to use stamping machine and particular manufacturing craft in conjunction with ring gear, equipment investment is less, thereby has solved production cost; Meanwhile, in punching course, without adjusting working process parameter, reduce the error of human intervention, improved production efficiency and Product Precision; Meanwhile, compared with forging, the production process of punching press is comparatively simple, and working (machining) efficiency is higher. The invention also discloses a kind of particular manufacturing craft for above-mentioned processing method.
Description
Technical field
The present invention relates to mechanical processing technique technical field, particularly a kind of synchronized is in conjunction with the processing method of ring gear. The invention still further relates to a kind of particular manufacturing craft for above-mentioned processing method.
Background technology
Synchronized is in shift process, the peripheral speed of a pair of gear to be engaged is reached synchronously, to realize the device of smooth-going gearshift. Be the core component of synchronized in conjunction with ring gear, it can reach rapidly and be consistent with the peripheral speed of the gear ring of corresponding joint with meshed gears, can also stop both reach synchronous before in conjunction with impacting preventing.
Be circular ring structure in conjunction with ring gear, be set in gear shaft by the through hole at its middle part; There are uniform some tooth-shape structures in conjunction with the periphery of ring gear, on each tooth-shape structure, there is angle of lock, and the both sides of each tooth-shape structure have cone angle.
Traditional combination ring gear processing method is generally machined and forges processing. Machine-tooled method adopts universal machine tools to join special fixture, and building-block machine is joined special tooling and simple nc machine and the production line that forms carries out, and wherein end face angle of lock uses dedicated numerical control beveler to process. Forge the process of processing method for annular blank after treatment rolling ring is carried out to spheroidizing, after peeling base and phospholeumization processing, on extruder, carry out spline tooth and increment face angle of lock once cold extrusion pressing formation through precision die, and then carry out phospholeum processing, finally on extruder, adopt precision die to bore the extrusion molding of laughing somebody to scorn.
In the processing technology of traditional combination ring gear, there is following problem:
In machine-tooled method, adopt universal machine tools to join special fixture or building-block machine is joined special tooling and simple nc machine, chamfering process will use special numerical control beveler to carry out, and equipment investment is larger; And before index feed and machining, parameter needs manually to adjust, and efficiency is lower, and easily produces human operational error, affects machining accuracy. And the operation of forging method is comparatively complicated, flow process is longer, and need to adopt large-tonnage extruder, and efficiency is lower.
Therefore,, in the situation that meeting product design requirement and manufacturing capacity, how to provide in conjunction with the working (machining) efficiency of ring gear, simplify process, save processing cost and just become those skilled in the art and need badly the problem of solution.
Summary of the invention
The object of this invention is to provide the processing method of a kind of synchronized in conjunction with ring gear, the method can, in the situation that meeting product design requirement and manufacturing capacity, improve the working (machining) efficiency in conjunction with ring gear, and process be comparatively simple, and tooling cost is lower. Another object of the present invention is to provide a kind of particular manufacturing craft for above-mentioned processing method.
For solving the problems of the technologies described above, the invention provides the processing method of a kind of synchronized in conjunction with ring gear, described synchronized is all processed by Sheet Metal Forming Technology in conjunction with external tooth form, the ring cone flank of tooth and the end face angle of lock of ring gear.
Further, described Sheet Metal Forming Technology processing method comprises the following steps:
S11 blanking: former material is put into stamping machine and punching press obtains the blank with described external tooth form;
S12 punching press end face angle of lock: punching press obtains described end face angle of lock on described blank;
The S13 punching press ring cone flank of tooth: punching press obtains the described ring cone flank of tooth on described blank.
Further, in above-mentioned steps S11, described external tooth form is by the method processing of smart punching press.
Further, in above-mentioned steps S12, described end face angle of lock is by the method processing of common punching press.
Further, in above-mentioned steps S13, the described ring cone flank of tooth is by the method processing of common punching press.
The present invention also provide a kind of for above-mentioned synchronized the particular manufacturing craft in conjunction with the processing method of ring gear, comprise the first mould and the second mould, the pressing mold portion of described the first mould and the shape of end face angle of lock match, and the pressing mold portion of described the second mould matches with the shape of the ring cone flank of tooth.
Preferably, described the first mould also comprises guide part, and the outer shape of the blank with external tooth form that described guide part obtains with punching press is identical.
A kind of synchronized provided by the present invention is in conjunction with the processing method of ring gear, and in this processing method, synchronized is all processed by Sheet Metal Forming Technology in conjunction with external tooth form, the ring cone flank of tooth and the end face angle of lock of ring gear. Use above-mentioned processing method to manufacture synchronized and only need to use stamping machine and particular manufacturing craft in conjunction with ring gear, equipment investment is less, thereby has solved production cost; Meanwhile, in punching course, without adjusting working process parameter, reduce the error of human intervention, improved production efficiency and Product Precision; Meanwhile, compared with forging, the production process of punching press is comparatively simple, and working (machining) efficiency is higher.
In a kind of detailed description of the invention, synchronized provided by the present invention comprises the following steps in conjunction with the processing method of ring gear: S11 blanking: former material is put into stamping machine and punching press obtains the blank with described external tooth form; S12 punching press end face angle of lock: punching press obtains described end face angle of lock on described blank; The S13 punching press ring cone flank of tooth: punching press obtains the described ring cone flank of tooth on described blank. Like this, first stamp out the end face angle of lock punching press ring cone flank of tooth again, the material producing can avoid punching press end face angle of lock time flows to the ring cone flank of tooth, and the ring cone flank of tooth causing is filled, thereby has further improved production efficiency and Product Precision.
In another kind of detailed description of the invention, in processing method provided by the present invention, by the method processing of smart punching press, less to ensure the blank end face surface roughness that punching press obtains in conjunction with the external tooth form of ring gear, reduce the mismachining tolerance in subsequent handling.
The present invention also provide a kind of for above-mentioned synchronized the particular manufacturing craft in conjunction with the processing method of ring gear, this particular manufacturing craft is for obtaining dependency structure in above-mentioned processing method punching press, belong to the auxiliary equipment of above-mentioned processing method, its beneficial effect that can obtain is identical with processing method.
Brief description of the drawings
Fig. 1 is the flow chart of synchronized provided by the present invention in conjunction with a kind of detailed description of the invention of processing method of ring gear;
Fig. 2 is the structural representation of a kind of detailed description of the invention of the first mould provided by the present invention;
Fig. 3 is the structural representation of a kind of detailed description of the invention of the second mould provided by the present invention.
Detailed description of the invention
Core of the present invention is to provide the processing method of a kind of synchronized in conjunction with ring gear, and the method can, in the situation that meeting product design requirement and manufacturing capacity, improve the working (machining) efficiency in conjunction with ring gear, and process be comparatively simple, and tooling cost is lower. Another core of the present invention is to provide a kind of particular manufacturing craft for the above-mentioned synchronous processing method in conjunction with ring gear.
In order to make those skilled in the art person understand better the present invention program, below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Please refer to Fig. 1, Fig. 1 is the flow chart of synchronized provided by the present invention in conjunction with a kind of detailed description of the invention of processing method of ring gear.
A kind of synchronized provided by the present invention is in conjunction with the processing method of ring gear, and in this processing method, synchronized is all processed by Sheet Metal Forming Technology in conjunction with external tooth form, the ring cone flank of tooth and the end face angle of lock of ring gear. Use above-mentioned processing method to manufacture synchronized and only need to use stamping machine and particular manufacturing craft in conjunction with ring gear, equipment investment is less, thereby has solved production cost; Meanwhile, in punching course, without adjusting working process parameter, reduce the error of human intervention, improved production efficiency and Product Precision; Meanwhile, compared with forging, the production process of punching press is comparatively simple, and working (machining) efficiency is higher.
Synchronized provided by the present invention comprises the following steps in conjunction with the processing method of ring gear:
S11 blanking: former material is put into stamping machine and punching press obtains the blank with described external tooth form;
S12 punching press end face angle of lock: punching press obtains described end face angle of lock on described blank;
The S13 punching press ring cone flank of tooth: punching press obtains the described ring cone flank of tooth on described blank.
Like this, first stamp out the end face angle of lock punching press ring cone flank of tooth again, the material producing can avoid punching press end face angle of lock time flows to the ring cone flank of tooth, and the ring cone flank of tooth causing is filled, thereby has further improved production efficiency and Product Precision.
From theory, the processing method of punching press is also not limited to above-mentioned steps, it also can bore the flank of tooth by subpunch pressure ring, backlash pressure side face angle of lock, but, this processing sequence may cause the material producing in the time of processing end face angle of lock to fill the manufactured ring cone flank of tooth, needs the secondary operations of the ring cone flank of tooth.
In above-mentioned steps S11, external tooth form can process by the method for smart punching press, less to ensure the blank end face surface roughness that punching press obtains, and reduces the mismachining tolerance in subsequent handling.
From theory, external tooth form also can be processed by common impact style, in order to ensure its smooth surface, also can carry out the techniques such as polishing.
In above-mentioned steps S12, end face angle of lock can be by the method processing of common punching press, and because the surface roughness of end face angle of lock is less demanding, common punching press can meet its technological requirement, and common cost of stamping is relatively low, has saved production cost.
In above-mentioned steps S13, the ring cone flank of tooth can be by the method processing of common punching press, because the surface roughness of the ring cone flank of tooth is less demanding, common punching press can meet its technological requirement, and common cost of stamping is lower, thereby under the condition that meets technological requirement, save production cost.
Except above-mentioned synchronized is in conjunction with the processing method of ring gear, the present invention also provides a kind of particular manufacturing craft for above-mentioned processing method.
Please refer to Fig. 2 and Fig. 3, Fig. 2 is the structural representation of a kind of detailed description of the invention of the first mould provided by the present invention; Fig. 3 is the structural representation of a kind of detailed description of the invention of the second mould provided by the present invention.
In a kind of detailed description of the invention, particular manufacturing craft provided by the present invention comprises the first mould 1 and the second mould 2, and wherein, the pressing mold portion of the first mould 1 and the shape of end face angle of lock match, and the pressing mold portion of the second mould 2 matches with the shape of the ring cone flank of tooth; Like this, in punching course, blank is put on the first mould 1, under the punching press of stamping machine, because the pressing mold portion of the first mould 1 and the shape of end face lock support match, blank can stamp out end face angle of lock with the position that the pressing mold portion of the first mould 1 contacts; Blank is put on the second mould 2, and under the punching press of stamping machine, because pressing mold portion and the shape of the ring cone flank of tooth of the second mould 2 match, blank wants that with the pressing mold portion of the second mould 2 position contacting can stamp out the ring cone flank of tooth.
Above-mentioned the first mould 1 also comprises guide part, and the outer shape of the blank with external tooth form that guide part obtains with punching press is identical, so that feeding and guiding.
It is pointed out that ordinal numbers such as " first, second " described in literary composition is the different structure in order to distinguish same names, only for convenience, do not represent certain order, more should not be construed as any restriction.
Above a kind of synchronized provided by the present invention is described in detail in conjunction with processing method and the particular manufacturing craft thereof of ring gear. Applied specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment is just for helping to understand method of the present invention and core concept thereof. It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of the claims in the present invention.
Claims (6)
1. synchronized, in conjunction with a processing method for ring gear, is characterized in that, described synchronizedExternal tooth form, the ring cone flank of tooth and end face angle of lock in conjunction with ring gear are all processed by Sheet Metal Forming Technology,Described Sheet Metal Forming Technology processing method comprises the following steps:
S11 blanking: former material is put into stamping machine and punching press obtains the blank with described external tooth form;
S12 punching press end face angle of lock: punching press obtains described end face angle of lock on described blank;
The S13 punching press ring cone flank of tooth: punching press obtains the described ring cone flank of tooth on described blank.
2. synchronized according to claim 1 is in conjunction with the processing method of ring gear, its featureBe, in above-mentioned steps S11, described external tooth form is by the method processing of smart punching press.
3. synchronized according to claim 1 is in conjunction with the processing method of ring gear, its featureBe, in above-mentioned steps S12, described end face angle of lock is by the method processing of common punching press.
4. synchronized according to claim 1 is in conjunction with the processing method of ring gear, its featureBe, in above-mentioned steps S13, the described ring cone flank of tooth is by the method processing of common punching press.
5. one kind for synchronized the adding in conjunction with ring gear described in claim 1 to 4 any oneThe particular manufacturing craft of work method, is characterized in that, comprises the first mould (1) and the second mould (2),The pressing mold portion of described the first mould (1) and the shape of end face angle of lock match, described the second mouldThe pressing mold portion of tool (2) matches with the shape of the ring cone flank of tooth.
6. particular manufacturing craft according to claim 5, is characterized in that, described the first mouldTool (1) also comprises guide part, the blank with external tooth form that described guide part and punching press obtainOuter shape is identical.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310242617.XA CN103272940B (en) | 2013-06-18 | 2013-06-18 | A kind of synchronized is in conjunction with processing method and the particular manufacturing craft thereof of ring gear |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310242617.XA CN103272940B (en) | 2013-06-18 | 2013-06-18 | A kind of synchronized is in conjunction with processing method and the particular manufacturing craft thereof of ring gear |
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| CN103272940A CN103272940A (en) | 2013-09-04 |
| CN103272940B true CN103272940B (en) | 2016-05-18 |
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Citations (6)
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| US3752003A (en) * | 1970-12-04 | 1973-08-14 | Federal Mogul Corp | Composite heavy-duty machine element and method of making the same |
| US4698889A (en) * | 1985-06-03 | 1987-10-13 | Borg-Warner Automotive, Inc. | Synchronizer blocker ring core of low material thickness with coined lugs |
| CN1381318A (en) * | 2002-06-06 | 2002-11-27 | 武汉华夏精冲技术有限公司 | Precise punch technology for manufacturing circular or sectorial gear |
| EP1389694A1 (en) * | 2002-08-14 | 2004-02-18 | AISIN AI Co., Ltd. | Synchronizer sleeve used in power transmission and press-forming apparatus for the same |
| CN101362181A (en) * | 2007-08-10 | 2009-02-11 | 爱知机械工业株式会社 | Clutch gear manufacturing apparatus and clutch gear manufacturing method |
| CN101658888A (en) * | 2009-05-26 | 2010-03-03 | 成都豪能科技股份有限公司 | Method for manufacturing alligatoring ring matrix with novel structure |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62227544A (en) * | 1986-03-31 | 1987-10-06 | Mitsubishi Metal Corp | Production of iron-base block ring |
| JP2975926B1 (en) * | 1998-06-04 | 1999-11-10 | 株式会社メタルアート | Forming device for annular internal gear with chamfer |
| DE102009021307A1 (en) * | 2009-05-14 | 2011-01-05 | Diehl Metall Stiftung & Co. Kg | Method for producing a component of a synchronization device for a manual transmission |
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2013
- 2013-06-18 CN CN201310242617.XA patent/CN103272940B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3752003A (en) * | 1970-12-04 | 1973-08-14 | Federal Mogul Corp | Composite heavy-duty machine element and method of making the same |
| US4698889A (en) * | 1985-06-03 | 1987-10-13 | Borg-Warner Automotive, Inc. | Synchronizer blocker ring core of low material thickness with coined lugs |
| CN1381318A (en) * | 2002-06-06 | 2002-11-27 | 武汉华夏精冲技术有限公司 | Precise punch technology for manufacturing circular or sectorial gear |
| EP1389694A1 (en) * | 2002-08-14 | 2004-02-18 | AISIN AI Co., Ltd. | Synchronizer sleeve used in power transmission and press-forming apparatus for the same |
| CN101362181A (en) * | 2007-08-10 | 2009-02-11 | 爱知机械工业株式会社 | Clutch gear manufacturing apparatus and clutch gear manufacturing method |
| CN101658888A (en) * | 2009-05-26 | 2010-03-03 | 成都豪能科技股份有限公司 | Method for manufacturing alligatoring ring matrix with novel structure |
Non-Patent Citations (1)
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| 钢质同步器齿环精锻成形工艺研究;陈飞等;《模具技术》;20061125(第06期);39-41 * |
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| CN103272940A (en) | 2013-09-04 |
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