Background technology
Fischer-Tropsch synthesis refers to synthesis gas (H
2+ CO) under catalyst action, under uniform temperature and pressure, change into the reaction of hydrocarbon and other chemicals.In recent years, due to be becoming tight petroleum resources day and crude oil price continue soaring, F-T synthesis is subject to the extensive concern of countries in the world researcher.Usually, the available following reaction equation of reaction of F-T synthesis generation hydrocarbon represents:
mCO+(2m-1)H
2→C
mH
2m+2+mH
2O (1)
mCO+2mH
2→C
mH
2m+mH
2O (2)
2mCO+(m+1)H
2→C
mH
2m+2+mCO
2(3)
Fischer-Tropsch synthesis normally carries out in Fischer-Tropsch synthesis device, such reactor comprises the paste state bed reactor occurred fixed bed reactors, circulating fluid bed reactor, fixed fluidized-bed reactor and the nineties in last century, such as slurry bubble column reactor (SBCR).Because the reactors such as fixed bed are more expensive than paste state bed reactor, and be difficult to because Fischer-Tropsch synthesis is exothermic reaction control reaction temperature.So, paste state bed reactor more advantage more standby than other reacting appliances such as fixed beds.
The catalyst of dissimilar and different composition has different catalytic performances and the different reactor scope of application, such as, ferrum-based catalyst, especially precipitated iron catalyst or supported cobalt series catalysts are generally used in fixed bed reactors and paste state bed reactor, and fused iron catalyst is generally used in fluidized-bed reactor.
In Fischer-Tropsch synthesis and technique thereof, catalyst is one of its most important core technology, and therefore, for many years, people are devoted to the various fischer-tropsch synthetic catalysts of the excellent performance that R and D and reactor and reaction process match always.
Iron (Fe), cobalt (Co), nickel (Ni), ruthenium (Ru) are the main metal element of the active component that can be used as fischer-tropsch synthetic catalyst, and theoretical research for a long time and practical experience show: Fe and Co is the two kinds of metallic elements be worth as the most industrial applications of catalyst activity component.At present, fischer-tropsch synthetic catalyst general is in the world iron (Fe) series catalysts and the large system of cobalt (Co) series catalysts two mainly, wherein, iron (Fe) series catalysts Fischer-Tropsch synthetic distribution is wider, and cobalt (Co) series catalysts F-T synthesis is to C
5?C
25interval hydrocarbon product is selective higher.
Because cobalt (Co) metal price is expensive, so, how to improve the exploitation focus that the activity of cobalt (Co) series catalysts and stability are cobalt (Co) series catalysts always.The principal element affecting cobalt (Co) series catalysts activity has size and decentralization, the reduction degree etc. of catalyst crystal grain.And the principal element affecting cobalt (Co) series catalysts stability has mechanical strength, the water resistant thermal oxide ability and anti-poisoning capability etc. of catalyst.
In raising cobalt (Co) series catalysts is active, research shows, adds short reduction auxiliary agent in catalyst, and because of sintering, size increases in reduction activation process effectively can to avoid cobalt (Co) crystal grain, thus, the catalyst of high catalytic activity and high stability can be obtained.
In cobalt (Co) catalyst based stability, the catalyst based negative interaction by impurity toxic content of cobalt (Co) affects clearly, and especially, it can not the impurity such as sulfur-bearing and sulphur compound.Syntroleum company and Eastman Chemical company have studied the inactivation catalyst based to long-life cobalt (Co) of impurity poisonous substance in synthesis gas.First, selection impurity index is the synthesis gas of the commercialization gas purification technique process of 0, on this benchmark, carry out 10 times again and 100 times of impurity toxic content scale-ups compare, research finds: the increase of impurity toxic content causes the decline highly significant of cobalt (Co) catalyst based activity.(see Fischer Tropsch Catalyst Test on Coal ?Derived Synthesis Gas ?www.syntroleum.com ?White Paper Text Eastman), for the requirement of impurity poisonous substance sulphur minimum content in synthesis gas, the conclusion of different reactor and reaction different phase has a long way to go.Such as; Sasol requires that synthesis gas sulfur content can not, higher than 0.2ppm, and if will keep long-term steady running, also need sulfur content to be reduced to 0.02ppm (see Dry M.E. in fixed bed reactors; CatalysisToday; 2002,71,227; The F – T process:1950 – 2000); if paste state bed reactor, owing to there is not the condition of catalyst protection bed, in synthesis gas, sulfur content index should have lower restriction.
Containing H in crude synthesis gas
2s, CS
2, COS sulfides, so, synthesis gas needs through desulfuration purification before entering Fischer-Tropsch synthesis device, but 100% desulfurization can not be ensured, and because cobalt (Co) is catalyst based very responsive to sulfur content, the sulfur content fluctuation range allowed is very narrow, but the operation of upstream gas gasifying device and gas cleaning plant can not ensure that sulfur content fluctuates for a long time in very narrow scope.Therefore, the Sulfur tolerance how improving cobalt (Co) catalyst based is very important to the stable operation of F-T synthesis device.
The people such as Neil J.Coville (see Nobuntu N.Madikizela ?Mnqanqeni, Neil J.Coville.The preparation and study of sol – gel synthesized Co/Zn/TiO
2fischer – Tropschcatalysts.Applied Catalysis A:General 317 (2007) 195 – 203) result of study show: Zn, as a kind of catalyst promoter, can improve the catalytic activity of cobalt metal.The people such as Dragomir B.Bukura are (see Zhendong Pan, Dragomir B.Bukur.Fischer – Tropsch synthesis onCo/ZnO catalyst-Effect of pretreatment procedure.Applied Catalysis A:General404 (2011) 74 – 80) have studied with ZnO the reducing property of the Co/ZnO catalyst being carrier, result shows: ZnO or Zn is conducive to the reduction of Co, and this perhaps can be interpreted as the catalytic activity what Zn can improve cobalt metal.
In addition, Zn is a kind of widely used gas sweetening agent, has good binding ability with sulphur.The people such as NeilJ.Coville have studied Co/Zn/TiO
2the sulfur resistive ability of catalyst (see Nobuntu N.Madikizela ?Mnqanqeni, Neil J.Coville.The effect of sulfur addition during thepreparation of Co/Zn/TiO
2fischer – Tropsch catalysts.Applied Catalysis A:General340 (2008) 7 – 15), result shows: Co ?add Zn in TiO2 catalyst catalyst can be made to have the CO conversion ratio similar with not adding Zn catalyst.。
In addition, CN1245255C discloses a kind of Fischer-Tropsch synthetic iron-based catalyst and preparation method thereof, and the key component of this catalyst is Fe-Zn-Cu-K-SiO
2, this catalyst adopts coprecipitation Kaolinite Preparation of Catalyst precursor precipitate, and it is shaping to adopt spray drying process to carry out.Although containing Zn component in the catalyst disclosed in the document, because it is ferrum-based catalyst, there is not catalyst to the hypersusceptible problem of sulphur, so its introducing is not the Sulfur tolerance in order to improve catalyst.
CN102008960B discloses a kind of oxide carrier-loaded cobalt catalyst and preparation method thereof.In the publication, catalyst is with the Al through boric acid or borate modification
2o
3or SiO
2for carrier, carrier boracic 0.01-10 % by weight after process, carrier adopts infusion process load 10-35 % by weight cobalt, then introduces one or both metals of comprising in Mg, Ca, Ba, Ru, Zr, La, Ce and Pt as catalyst promoter by rear infusion process or co-impregnation.
CN102319569A discloses a kind of low-temperature reduction type Co based Fischer-Tropsch synthesis catalyst and preparation method thereof.In the publication, catalyst take ZnO as carrier, catalyst comprises: 3-15 % by weight Co and 85-97 % by weight ZnO, and this method for preparing catalyst comprises: first obtain ZnO porous carrier by coprecipitation, then loaded on ZnO porous carrier by active component Co by infusion process.This catalyst can reduce at low temperatures.
Above-mentioned document is introduced with for referencial use in full at this.
Cobalt (Co) base fischer-tropsch synthetic catalyst disclosed in above-mentioned prior art or be carrier with ZnO, specific surface area of catalyst is lower, is unfavorable for the dispersion of Co crystal grain, or not mentioned when unstripped gas sulfur content fluctuates, the change of catalyst performance.
The present invention is devoted to solve above-mentioned technical barrier, and strives developing or develop active and that Sulfur tolerance is all good cobalt (Co) base fischer-tropsch catalysts.
Detailed description of the invention
By being further explained in detail the present invention below with reference to the description of embodiment and accompanying drawing, but below describe only for enabling general technical staff of the technical field of the invention clearly understand principle of the present invention and marrow, and do not mean that any type of restriction is carried out to the present invention.
The present invention proposes a kind of containing zinc Co based Fischer-Tropsch synthesis catalyst and preparation method thereof, the activity of this catalyst and sulfur tolerance are all good.
As mentioned above; Zn and ZnO is a kind of widely used gas sweetening agent; itself and sulphur have good binding ability; if introduce a small amount of Zn and/or ZnO as catalyst aid in the Co based Fischer-Tropsch synthesis catalyst extremely responsive to sulfur content; not only can improve the reducing power of catalyst activity component Co; thus improve its catalytic activity; the more important thing is: Zn and/or ZnO is combined with sulphur; thus; protect the murder by poisoning of catalyst activity component Co from sulphur and sulfide, the most effectively improve the sulfur tolerance of catalyst.
The present invention is containing Al in zinc co-based fischer-tropsch catalyst
2o
3and/or SiO
2porous carrier can be prepared with the precipitation method or sol-gal process, or adopts the Al be purchased
2o
3and/or SiO
2porous carrier.Exemplarily property and nonrestrictive above-mentioned Al
2o
3and/or SiO
2the example of porous carrier preparation method is as described below:
A: the precipitation method prepare Al
2o
3porous carrier:
(1) first, certain density Al (NO is prepared
3)
3the aqueous solution;
(2) then, to Al (NO
3)
3ammoniacal liquor (precipitating reagent) is slowly dripped complete to precipitation in the aqueous solution, or by Al (NO
3)
3the aqueous solution adds in stillpot with ammoniacal liquor stream, and keeps pH value between 5-10;
(3) then, sedimentary solution left standstill ageing half an hour will be produced, then spend deionized water and filtration, afterwards, proceed in baking oven dry;
(4) last, in Muffle furnace or roaster at 500-900 DEG C roasting sediment 1-10 hour, obtain Al
2o
3porous carrier.
B: sol-gal process prepares Al
2o
3and/or SiO
2porous carrier:
(1) first, in container, add deionized water, aluminium isopropoxide and/or ethyl orthosilicate and absolute ethyl alcohol successively in proportion, stir simultaneously, and react 4-6 hour in 80-90 DEG C of water-bath, thus form the colloidal sol containing aluminium and/or silicon;
(2) subsequently, colloidal sol is put into drying box dry 5-6 hour at 80 DEG C, thus, form the xerogel containing aluminium and/or silicon;
(3) again by xerogel roasting 3-15 hour at 300-900 DEG C, Al is obtained
2o
3and/or SiO
2porous carrier.
C: kneading method prepares Al
2o
3and/or SiO
2porous carrier
(1) first, in proportion aluminium hydroxide dry powder and/or silicic acid dry powder are fully mixed;
(2) then, in said mixture, the mixture of acid or acid and the water accounting for said mixture 1-30 % by weight is slowly dripped, to make said mixture completely peptized;
(3) above-mentioned completely peptized mixture is carried out abundant kneading, kneading or pugging mullering, until mixture presents good plasticity;
(4) carry out extruded with extruder to said mixture, the mixture shape after shaping can be changed into granular, strip, bulk, sheet etc.;
(5) dry above-mentioned shaping mixture in 70-160 DEG C of drying baker or drying box;
(6) in roaster or Muffle furnace at 300-900 DEG C the above-mentioned drying composite 1-10 hour of roasting, obtain Al
2o
3and/or SiO
2porous carrier.
But above-mentioned aluminium hydroxide dry powder boehmite, pseudobochmite, boehmite or aluminum hydroxide solid elastomer powder; Above-mentioned silicic acid dry powder may also be dried Ludox, the mixture of above-mentioned acid or acid and water is actually peptizing agent, described acid can be inorganic acid or organic acid, such as, nitric acid, hydrochloric acid, glacial acetic acid and/or citric acid, different sour addition may be different, as nitric acid can be 1% ~ 30% of aluminium hydroxide weight, hydrochloric acid, glacial acetic acid and/or citric acid also can within the scope of these, as long as peptizing agent addition makes aluminium hydroxide dry powder and/or silicic acid dry powder and boric acid and/or boratory mixture completely peptized.The mixture of above-mentioned acid or acid and water can add simultaneously, also can separate or add in batches.
Above-mentioned Al
2o
3and/or SiO
2the precursor mixed solution containing zinc co-based fischer-tropsch catalyst useful catalyst auxiliary agent Zn and catalyst activity component Co of porous carrier load floods above-mentioned Al
2o
3and/or SiO
2prepared by the method for porous carrier, or use above-mentioned Al
2o
3and/or SiO
2prepared by the method that porous carrier powder adds through deposition-precipitation in the precursor mixed solution of catalyst promoter Zn and catalyst activity component Co, when adopting infusion process, the precursor of catalyst promoter Zn and catalyst activity component Co is immersed in above-mentioned Al by the mode of available total immersion stain or successively dipping
2o
3and/or SiO
2on porous carrier.Exemplarily property and the nonrestrictive above-mentioned example containing zinc co-based fischer-tropsch method for preparing catalyst is as described below:
D: infusion process (I) preparation is containing zinc co-based fischer-tropsch catalyst:
(1) Al first, will prepared by one of above-mentioned A-C method
2o
3and/or SiO
2porous carrier ZnO/Co
3o
4precursor composite solution, such as, the mixed solution dipping of zinc nitrate and cobalt nitrate, in maceration extract the water yield be the 1-3 of pore volume doubly;
(2) subsequently, by the Al after dipping
2o
3and/or SiO
2porous carrier puts into 80-140 DEG C of drying baker or the dry 4-12 hour of drying box;
(3) at above-mentioned ZnO/Co
3o
4precursors decompose temperature under or on, the such as Al of roasting after drying and impregnation at 350-450 DEG C
2o
3and/or SiO
2porous carrier 2-6 hour;
(4) above-mentioned dipping, drying and calcining step is repeated, until reach ZnO/Co
3o
4/ Al
2o
3and/or SiO
2required part by weight, thus, obtain above-mentioned containing zinc co-based fischer-tropsch catalyst.
E: infusion process (II) preparation is containing zinc co-based fischer-tropsch catalyst:
(1) Al first, will prepared by one of above-mentioned A-C method
2o
3and/or SiO
2porous carrier powder joins ZnO/Co in proportion
3o
4precursor composite solution, such as zinc nitrate and cobalt nitrate mixed solution in, and vigorous stirring, thus form uniform suspension;
(2) by after the suspension evaporating water of formation, drier 4-12 hour in 80-140 DEG C of drying baker or drying box is inserted;
(3) at above-mentioned ZnO/Co
3o
4precursor, such as zinc nitrate and/or cobalt nitrate decomposition temperature under or on, the such as dry and deposition ZnO/Co of roasting at 350-450 DEG C
3o
4the Al of precursor
2o
3and/or SiO
2porous carrier 2-6 hour, obtains above-mentioned containing zinc co-based fischer-tropsch catalyst.
F: deposition-precipitation preparation is containing zinc co-based fischer-tropsch catalyst:
(1) Al will prepared by one of above-mentioned A-C method
2o
3and/or SiO
2porous carrier powder joins ZnO/Co in proportion
3o
4precursor composite solution, such as zinc nitrate and cobalt nitrate mixed solution in, then, regulate solution pH value until form precipitated liquid by adding ammoniacal liquor;
(2) then, by solution left standstill ageing half an hour, then spend deionized water and filtration, dry, obtaining deposition sedimentation has ZnO/Co
3o
4the Al of precursor
2o
3and/or SiO
2porous carrier;
(3) deposition sedimentation there is ZnO/Co
3o
4the Al of precursor
2o
3and/or SiO
2porous carrier puts into 80-140 DEG C of drying baker or the dry 4-12 hour of drying box;
(4) under the decomposition temperature of the precursor of above-mentioned ZnO/CoO, such as zinc nitrate and/or cobalt nitrate or on, such as at 350-450 DEG C, the dry and deposition sedimentation of roasting has ZnO/Co
3o
4the Al of precursor
2o
3and/or SiO
2porous carrier, obtains above-mentioned containing zinc co-based fischer-tropsch catalyst.
Embodiment
Describe the present invention in more detail by following examples, but these specific embodiments are only demonstration and illustration purpose, they are not intended to limit the scope of the invention.
Following number or ratio are all parts by weight or part by weight, except as otherwise noted.
Embodiment 1: preparative chemistry consists of 1Zn/10Co/100SiO
2catalyst
(1) sol-gal process prepares SiO
2porous carrier
First, in container, add deionized water, ethyl orthosilicate and absolute ethyl alcohol successively, stir simultaneously, and react 6 hours in 85 DEG C of water-baths, thus form siliceous colloidal sol; Subsequently, colloidal sol is put into drying box at 80 DEG C dry 6 hours, thus, form siliceous xerogel; Again by xerogel roasting 9 hours at 650 DEG C, obtain SiO2 porous carrier, this porous carrier specific area is 200m
2/ g, pore volume is 0.8mL/g.
(2) preparation catalyst
49.5 grams of cobalt nitrate hexahydrates and 4.55 grams of zinc nitrate hexahydrates are dissolved in 68 ml deionized water, are made into the maceration extract of cobalt nitrate and zinc nitrate, take the SiO of 100 grams of preparations in above-mentioned steps (1)
2porous carrier, after maceration extract is mixed with porous carrier, drying 6 hours at 140 DEG C, obtain the intermediate of catalyst, described catalyst intermediate is put into 400 DEG C of Muffle furnace roastings 4 hours, obtained the present invention is containing zinc co-based fischer-tropsch catalyst, and this catalyst is marked as catalyst A.
Comparative example 1: preparative chemistry composition 10Co/100SiO
2catalyst
(1) sol-gal process prepares SiO
2porous carrier repeats the process of step (1) in embodiment 1.
(2) preparation catalyst
Except not adding except zinc nitrate hexahydrate, repeat the process of step (2) in embodiment 1, obtained co-based fischer-tropsch catalyst, this catalyst is marked as catalyst A-A.
Embodiment 2: preparative chemistry consists of 5Zn/20Co/100SiO
2catalyst
(1) sol-gal process prepares SiO
2porous carrier
First, in container, add deionized water, ethyl orthosilicate and absolute ethyl alcohol successively, stir simultaneously, and react 5 hours in 80 DEG C of water-baths, thus form siliceous colloidal sol; Subsequently, colloidal sol is put into drying box at 80 DEG C dry 6 hours, thus, form siliceous xerogel; Again by xerogel roasting 10 hours at 550 DEG C, obtain SiO2 porous carrier, this porous carrier specific area is 250m
2/ g, pore volume is 1.3mL/g.。
(2) preparation catalyst
99 grams of cobalt nitrate hexahydrates and 22.75 grams of zinc nitrate hexahydrates are dissolved in 241 ml deionized water, are made into the maceration extract of cobalt nitrate and zinc nitrate, take the SiO of 100 grams of preparations in above-mentioned steps (1)
2porous carrier, maceration extract is divided into two parts, make maceration extract at twice with porous carrier Homogeneous phase mixing, after each and porous carrier Homogeneous phase mixing of maceration extract, mixture all at 110 DEG C dry 8 hours, obtains catalyst intermediate, and the described catalyst intermediate obtained through twice impregnation drying is put into 425 DEG C of Muffle furnace roastings 3 hours, obtained the present invention is containing zinc co-based fischer-tropsch catalyst, and this catalyst is marked as catalyst B.
Embodiment 3: preparative chemistry consists of 9Zn/30Co/100SiO
2catalyst
(1) sol-gal process prepares SiO
2porous carrier
First, in container, add deionized water, ethyl orthosilicate and absolute ethyl alcohol successively, stir simultaneously, and react 4 hours in 85 DEG C of water-baths, thus form siliceous colloidal sol; Subsequently, colloidal sol is put into drying box at 80 DEG C dry 6 hours, thus, form siliceous xerogel; Again by xerogel roasting 10 hours at 500 DEG C, obtain SiO2 porous carrier, this porous carrier specific area is 300m
2/ g, pore volume is 1.8mL/g.
(2) preparation catalyst
148.5 grams of cobalt nitrate hexahydrates and 41 grams of zinc nitrate hexahydrates are dissolved in 524 ml deionized water, are made into the maceration extract of cobalt nitrate and zinc nitrate, take the SiO of 100 grams of preparations in above-mentioned steps (1)
2porous carrier, maceration extract is divided into three parts, maceration extract is divided three times and porous carrier Homogeneous phase mixing, after each and porous carrier Homogeneous phase mixing of maceration extract, mixture all at 80 DEG C dry 10 hours, obtains catalyst intermediate, and the described catalyst intermediate obtained through three impregnation dryings is put into 450 DEG C of Muffle furnace roastings 2 hours, obtained the present invention is containing zinc co-based fischer-tropsch catalyst, and this catalyst is marked as catalyst C.
Embodiment 4: preparative chemistry consists of 1Zn/10Co/100Al
2o
3catalyst
(1) sol-gal process prepares Al
2o
3porous carrier
First, in container, add deionized water, aluminium isopropoxide and absolute ethyl alcohol successively, stir simultaneously, and react 6 hours in 85 DEG C of water-baths, form the colloidal sol containing aluminium; Subsequently, colloidal sol is put into drying box at 80 DEG C dry 5 hours, form the xerogel containing aluminium; Again by xerogel roasting 8 hours at 650 DEG C, obtain Al
2o
3porous carrier, this porous carrier specific area is 150m
2/ g, pore volume is 0.5mL/g.
(2) preparation catalyst
49.5 grams of cobalt nitrate hexahydrates and 4.55 grams of zinc nitrate hexahydrates are dissolved in 35 ml deionized water, are made into the maceration extract of cobalt nitrate and zinc nitrate, take the Al of 100 grams of preparations in above-mentioned steps (1)
2o
3porous carrier, after maceration extract is mixed with porous carrier, drying 6 hours at 140 DEG C, obtain the intermediate of catalyst, described catalyst intermediate is put into 350 DEG C of Muffle furnace roastings 6 hours, obtained the present invention is containing zinc co-based fischer-tropsch catalyst, and this catalyst is marked as catalyst D.
Comparative example 4: preparative chemistry consists of the catalyst of 10Co/100ZnO
(1) preparation catalyst
49.5 grams of cobalt nitrate hexahydrates and 4.55 grams of zinc nitrate hexahydrates are dissolved in 35 ml deionized water, are made into the maceration extract of cobalt nitrate and zinc nitrate.Take ZnO (the Alfa Aesar that 100g is purchased, 99.99%), ZnO is joined in maceration extract, stir, make uniform suspension, then at 120 DEG C dry 15 hours, at 500 DEG C, roasting is obtained after 5 hours took ZnO as the co-based fischer-tropsch catalyst of carrier, and this catalyst is marked as catalyst D-D.
Embodiment 5: preparative chemistry consists of 5Zn/20Co/100Al
2o
3catalyst
(1) sol-gal process prepares Al
2o
3porous carrier
First, in container, add deionized water, aluminium isopropoxide and absolute ethyl alcohol successively, stir simultaneously, and react 4 hours in 80 DEG C of water-baths, form the colloidal sol containing aluminium; Subsequently, colloidal sol is put into drying box at 80 DEG C dry 5 hours, form the xerogel containing aluminium; Again by xerogel roasting 6 hours at 550 DEG C, obtain Al
2o
3porous carrier, this porous carrier specific area is 170m
2/ g, pore volume is 0.8mL/g.
(2) preparation catalyst
99 grams of cobalt nitrate hexahydrates and 22.75 grams of zinc nitrate hexahydrates are dissolved in 131 ml deionized water, are made into the maceration extract of cobalt nitrate and zinc nitrate, take the Al of 100 grams of preparations in above-mentioned steps (1)
2o
3porous carrier, maceration extract is divided into two parts, make maceration extract at twice with porous carrier Homogeneous phase mixing, after each and porous carrier Homogeneous phase mixing of maceration extract, mixture all at 110 DEG C dry 8 hours, obtains the intermediate of catalyst, and the described catalyst intermediate obtained through twice impregnation drying is put into 375 DEG C of Muffle furnace roastings 5 hours, obtained the present invention is containing zinc co-based fischer-tropsch catalyst, and this catalyst is marked as catalyst E.
Embodiment 6: preparative chemistry consists of 9Zn/30Co/100Al
2o
3catalyst
(1) sol-gal process prepares Al
2o
3porous carrier
First, in container, add deionized water, aluminium isopropoxide and absolute ethyl alcohol successively, stir simultaneously, and react 4 hours in 80 DEG C of water-baths, form the colloidal sol containing aluminium; Subsequently, colloidal sol is put into drying box at 80 DEG C dry 6 hours, form the xerogel containing aluminium; Again by xerogel roasting 6 hours at 450 DEG C, obtain Al
2o
3porous carrier, this porous carrier specific area is 200m
2/ g, pore volume is 1.0mL/g.
(2) preparation catalyst
148.5 grams of cobalt nitrate hexahydrates and 41 grams of zinc nitrate hexahydrates are dissolved in 260 ml deionized water, are made into the maceration extract of cobalt nitrate and zinc nitrate, take the Al of 100 grams of preparations in above-mentioned steps (1)
2o
3porous carrier, maceration extract is divided into three parts, maceration extract is divided three times and porous carrier Homogeneous phase mixing, after each and porous carrier Homogeneous phase mixing of maceration extract, mixture all at 80 DEG C dry 10 hours, obtains catalyst intermediate, and the described catalyst intermediate obtained through three impregnation dryings is put into 400 DEG C of Muffle furnace roastings 3 hours, obtained the present invention is containing zinc co-based fischer-tropsch catalyst, and this catalyst is marked as catalyst F.
Comparative example 6: preparative chemistry consists of 1Zn/10Co/100TiO
2catalyst
(1) sol-gal process prepares TiO
2porous carrier
First, in container, add deionized water, butyl titanate and absolute ethyl alcohol successively, stir simultaneously, and react 4 hours in 80 DEG C of water-baths, form the colloidal sol of titaniferous; Subsequently, colloidal sol is put into drying box at 80 DEG C dry 6 hours, form the xerogel of titaniferous; Again by xerogel roasting 6 hours at 450 DEG C, obtain TiO
2porous carrier, this porous carrier specific area is 40m
2/ g, pore volume is 0.5mL/g.
(2) preparation catalyst
49.5 grams of cobalt nitrate hexahydrates and 4.55 grams of zinc nitrate hexahydrates are dissolved in 105 ml deionized water, are made into the maceration extract of cobalt nitrate and zinc nitrate, take the TiO of 100 grams of preparations in above-mentioned steps (1)
2porous carrier, maceration extract is divided into three parts, maceration extract is divided three times and porous carrier Homogeneous phase mixing, after each and porous carrier Homogeneous phase mixing of maceration extract, mixture all at 80 DEG C dry 10 hours, obtain catalyst intermediate, the described catalyst intermediate obtained through three impregnation dryings is put into 400 DEG C of Muffle furnace roastings 3 hours, obtained with TiO
2for carrier containing zinc co-based fischer-tropsch catalyst, this catalyst is marked as catalyst F-F.
Test case 1
The sulfur tolerance of the catalyst in testing example 1-6, comparative example 1, comparative example 4 and comparative example 6.
Evaluation method: get 1.5g Catalyst packing and enter in fixed bed reactors, with the pure H of 10L/ (g-catalyst .h) flow
2in 400 DEG C, reduction after 10 hours under condition of normal pressure, at H
2: CO=2:1, gas flow is 5L/ (g-catalyst .h), pressure 2.0MPa, reacts under temperature 210 DEG C of conditions.When catalyst reaches stable state, and after the reaction time arrives 50 hours, the instantaneous carbon disulfide hexane solution adding different volumes in reaction gas, the instantaneous concentration of sulphur in reactor is made to reach 0.05ppm-5ppm respectively, and investigate the change of reaction time 50-80 hour inner catalyst performance, to investigate catalyst to the tolerance in synthesis gas during sulfur content fluctuation.
Evaluating catalyst under different sulfur content condition the results are shown in Table 1.The catalyst selected is: the catalyst in embodiment 1-6, comparative example 1, comparative example 4 and comparative example 6, its particle diameter is between 40 ~ 100 microns, and average grain diameter is about 80 microns.The Macroscopic physical architectural feature of catalyst is in table 2.
Adopt CO conversion ratio and the C of conventional method measurement or calculating fischer-tropsch reaction
5 +hydrocarbon-selective.Namely CO conversion ratio is determined by CO content in mensurated gas composition product; By measuring C
5 +the calculation of yield C of hydrocarbon
5 +hydrocarbon-selective.Experimental results represents in table 3 below.
Table 1
Embodiment |
Catalyst is numbered |
Chemical composition (weight ratio) |
1 |
A |
1Zn/10Co/100SiO
2 |
Contrast 1 |
A-A |
10Co/100SiO
2 |
2 |
B |
5Zn/20Co/100SiO
2 |
3 |
C |
9Zn/30Co/100SiO
2 |
4 |
D |
1Zn/10Co/100Al
2O
3 |
Contrast 4 |
D-D |
10Co/100ZnO |
5 |
E |
5Zn/20Co/100Al
2O
3 |
6 |
F |
9Zn/30Co/100Al
2O
3 |
Contrast 6 |
F-F |
1Zn/10Co/100TiO
2 |
Table 2
Table 3
As can be known from Table 2: the present invention shows excellent sulfur tolerance containing zinc co-based fischer-tropsch catalyst A-F, when the sulfur content in synthesis gas is up to 5ppm, its CO conversion ratio and C
5 +hydrocarbon-selective is not affected, and this illustrates: the sulphur in synthesis gas does not poison catalyst of the present invention when 0.5-5ppm fluctuates.
The sulfur tolerance of the catalyst in comparing embodiment 1 and comparative example 1, comparative example 4, acquired results represents in the following Table 4.
Table 4
As can be seen from Table 4: catalyst A of the present invention (embodiment 1) is compared with existing catalyst A-A (comparative example 1), and Sulfur tolerance obtains great improvement; Catalyst A of the present invention is compared with existing catalyst C-C (comparative example 3), CO conversion ratio is extremely excellent, although existing catalyst C-C (comparative example 3) also has good Sulfur tolerance, but because the specific area of ZnO carrier is lower, make catalyst activity surface lower.So, the sulfur tolerance of comprehensive consideration catalyst and catalytic performance, Al of the present invention
2o
3and/or SiO
2the combination property containing zinc co-based fischer-tropsch catalyst of porous carrier load is best beyond doubt.
Therefore, in the balance of catalyst sulfur tolerance and catalytic performance, the present invention achieves beyond thought technique effect containing zinc co-based fischer-tropsch catalyst.
The term that this description is used and form of presentation are only used as descriptive and nonrestrictive term and form of presentation, are not intended to by any equivalents thereof exclude of the feature that represents and describe or its part outside when using these terms and form of presentation.
Although show and described several embodiment of the present invention, the present invention has not been restricted to described embodiment.On the contrary; those skilled in the art should recognize can carry out any accommodation and improvement to these embodiments when not departing from principle of the present invention and spirit, and protection scope of the present invention determined by appended claim and equivalent thereof.