CN103266413B - Fiber extension creel for warp knitting machine carbon fiber yarns - Google Patents

Fiber extension creel for warp knitting machine carbon fiber yarns Download PDF

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Publication number
CN103266413B
CN103266413B CN201310212132.6A CN201310212132A CN103266413B CN 103266413 B CN103266413 B CN 103266413B CN 201310212132 A CN201310212132 A CN 201310212132A CN 103266413 B CN103266413 B CN 103266413B
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yarn
guide roller
carbon fiber
creel
evagination
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CN103266413A (en
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王占洪
李健
肖叶
束玺
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Changzhou Runyuan Warp Knitting Machinery Co Ltd
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Changzhou Runyuan Warp Knitting Machinery Co Ltd
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Abstract

The invention discloses a fiber extension creel for warp knitting machine carbon fiber yarns. The fiber extension creel for the warp knitting machine carbon fiber yarns comprises a plurality of yarn bobbins which are provided with the carbon fiber yarns in a winding mode, and the yarn bobbins are arranged on supporting bars of a creel body. The fiber extension creel further comprises yarn stabilizing mechanisms, yarn-guiding yarn-separating mechanisms, heating yarn-expansion mechanisms and roller traction mechanisms, wherein the yarn stabilizing mechanisms are used for preventing the unwound carbon fiber yarns of all the yarn bobbins from being twisted or folded, the yarn-guiding yarn-separating mechanisms are used for arranging the unwound carbon fiber yarns of all the yarn bobbins in parallel according to set distance, the heating yarn-expansion mechanisms are used for carrying out heating and width-expansion on the unwound carbon fiber yarns of all the yarn bobbins, and the roller traction mechanisms are used for carrying out traction and unwinding on the fiber carbon yarns wound on all the yarn bobbins. The fiber extension creel for the warp knitting machine carbon fiber yarns can effectively avoid the fact that accidents of twisting, fold and the like happen to the carbon fiber yarns unwound from the yarn bobbins, enables the carbon fiber yarns to enter a knitting mechanism for carrying out knitting in tidy arrangement and in a broaden and thinned mode, and improves fabric quality and production efficiency.

Description

The fine creel of warp knitting machine carbon fiber yarn exhibition
Technical field
The present invention relates to a kind of creel of warp knitting machine, particularly relate to the fine creel of exhibition that warp knitting machine carbon fiber yarn uses.
Background technology
Carbon fiber, as the composite of a kind of advanced person, is widely applied at multiple fields such as Aero-Space, nuclear energy equipment, communications and transportation and stealthy weapons.Carbon fiber not only has the performance of high specific strength and specific modulus, low thermal coefficient of expansion, high temperature resistant, corrosion-resistant, a series of excellence such as creep resistant and self-lubricating, also has the feature such as flexibility and stitchability of fiber.
The fine creel of existing warp knitting machine carbon fiber yarn exhibition, comprise the yarn cylinder that several are wound with carbon fiber yarn, yarn cylinder is arranged on the cramp bar of creel rotationally, during work, carbon fiber yarn from unwinding each yarn cylinder, and is delivered to knitting mechanism and weaves after some cylindrical guide rollers guiding.Operationally there is following shortcoming in the creel of this structure: (1) often twists when through cylindrical guide roller guiding from the carbon fiber yarn of unwinding yarn cylinder, folding accident, thus greatly have impact on weaving quality; (2) before entering knitting mechanism, often there is winding, fall into disarray phenomenon mutually from the carbon fiber yarn of unwinding yarn cylinder, thus have impact on normally carrying out of braiding; (3) often thicker narrower from the carbon fiber yarn of unwinding yarn cylinder, thus have impact on fabric quality.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind ofly can not only effectively avoid the carbon fiber yarn of unwinding from yarn cylinder to twist, folding accident, and make carbon fiber yarn energy marshalling, broadening enters knitting mechanism thinningly and weaves, thus the warp knitting machine carbon fiber yarn improving fabric quality and production efficiency opens up fine creel.
For solving the problems of the technologies described above, the present invention adopts the fine creel of so a kind of warp knitting machine carbon fiber yarn exhibition, comprise the yarn cylinder that several are wound with carbon fiber yarn, described yarn cylinder is arranged on the cramp bar of creel, this creel also comprises the yarn stabilizing mechanism for preventing the carbon fiber yarn of unwinding on each yarn cylinder from twisting folding, for the carbon fiber yarn of unwinding on each yarn cylinder being pressed predetermined distance guide dividing sinker mechanism arranged in parallel, for the carbon fiber yarn of unwinding on each yarn cylinder being carried out heat the heating Kuo Sha mechanism widened, and for the carbon fiber yarn be wound on each yarn cylinder being carried out the roller haulage gear drawing unwinding.
As a preferred embodiment of the present invention, described yarn stabilizing mechanism comprises the indent guide roller that two evagination guide rollers with evagination arcwall face and have indent arcwall face, described evagination guide roller and indent guide roller are fixedly mounted on guide roller bearing respectively, described guide roller bearing is fixedly mounted on base plate, described base plate is arranged on the cramp bar of creel, and described indent guide roller is between two evagination guide rollers; Described yarn stabilizing mechanism is corresponding with each yarn cylinder to be arranged, and during work, from yarn cylinder, the carbon fiber yarn of unwinding is successively through the evagination arcwall face of the evagination arcwall face of evagination guide roller, the indent arcwall face of indent guide roller and another evagination guide roller.
As another kind of preferred embodiment of the present invention, described yarn stabilizing mechanism comprises the indent guide roller that an evagination guide roller with evagination arcwall face and two have indent arcwall face, described evagination guide roller and indent guide roller are fixedly mounted on guide roller bearing respectively, described guide roller bearing is fixedly mounted on base plate, described base plate is arranged on the cramp bar of creel, and described evagination guide roller is between two indent guide rollers; Described yarn stabilizing mechanism is corresponding with each yarn cylinder to be arranged, and during work, from yarn cylinder, the carbon fiber yarn of unwinding is successively through the indent arcwall face of the indent arcwall face of indent guide roller, the evagination arcwall face of evagination guide roller and another indent guide roller.
In the present invention, described evagination guide roller and indent guide roller are the arc cylinder of circular in cross-section, described guide roller bearing is the plate taken the shape of the letter U, described evagination guide roller and indent guide roller lay respectively between two side plates of U-board, screw is respectively equipped with at the two ends of evagination guide roller and indent guide roller, described evagination guide roller and indent guide roller are fixedly mounted on guide roller bearing by screw respectively, described guide roller bearing is fixedly mounted on base plate by screw, described base plate is arranged on the cramp bar of creel by hinged with it or bolted connecting plate.
Described guide dividing sinker mechanism comprises at least two yarn dividing plates being arranged on the guide roller on creel cramp bar rotationally and being arranged between guide roller, described yarn dividing plate offers the dividing sinker hole that some spaced certain distances are arranged in parallel, described yarn dividing plate is fixedly connected with the cramp bar of creel.
Described heating Kuo Sha mechanism comprises at least one and is arranged on warm-up mill on creel cramp bar, and from yarn cylinder, the carbon fiber yarn of unwinding is through described warm-up mill, and carrying out heating by warm-up mill to carbon fiber yarn, to make it broaden thinning.
Described roller haulage gear comprises at least one roller be arranged on rotationally on creel cramp bar, and described roller is by motor-driven rotation.
Described roller preferably has three, and is connected by synchronizing wheel tape handler between roller.
After adopting said structure, the present invention has following beneficial effect:
Because the present invention adopts yarn stabilizing mechanism, described yarn stabilizing mechanism comprises the indent guide roller that two evagination guide rollers with evagination arcwall face and have indent arcwall face, and indent guide roller is between two evagination guide rollers; Or comprise the indent guide roller that an evagination guide roller with evagination arcwall face and two have indent arcwall face, evagination guide roller is between two indent guide rollers; Therefore operationally, the carbon fiber yarn of unwinding from yarn cylinder can effectively be avoided occurring swinging when evagination arcwall face and indent arcwall face guiding, wild effect, good easy motion state can be kept, thus effectively prevent carbon fiber yarn from twisting, the accident such as to fold, ensure that fabric quality.And when evagination guide roller and indent guide roller are the arc cylinder of circular in cross-section, then process, install more convenient, production cost is lower.In addition, base plate of the present invention is arranged on the cramp bar of creel by hinged with it or bolted connecting plate, adopt such structure, operationally, can rotary bottom plate as required, connection angle between regulating base board and connecting plate, thus the Tensity size that can regulate carbon fiber yarn easily.
Because the present invention adopts guide dividing sinker mechanism, described guide dividing sinker mechanism comprises guide roller and yarn dividing plate, therefore operationally, after the carbon fiber yarn of unwinding yarn cylinder passes each dividing sinker hole that on yarn dividing plate, spaced certain distance is arranged in parallel after guide roller guiding, finally enter knitting mechanism to weave, thus effectively prevent that carbon fiber yarn occurs mutually to be wound around, fall into disarray phenomenon, make carbon fiber yarn can spaced certain distance, be parallel to each other, enter knitting mechanism to marshalling and weave.
Because the present invention adopts heating Kuo Sha mechanism, described heating Kuo Sha mechanism comprises warm-up mill, therefore operationally, from yarn cylinder, the carbon fiber yarn of unwinding is through warm-up mill, by warm-up mill, carbon fiber yarn is heated, the resin on carbon fiber yarn surface is softened, thus broadens and enter knitting mechanism thinningly and weave.
Because the present invention adopts roller haulage gear, described roller haulage gear comprises at least one roller be arranged on rotationally on creel cramp bar, therefore operationally, roller is by motor-driven rotation, the carbon fiber yarn be wound on each yarn cylinder is carried out traction unwinding when rotating by roller, makes it enter knitting mechanism and weaves.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail.
Fig. 1 is a kind of structural representation of the fine creel of warp knitting machine carbon fiber yarn of the present invention exhibition.
Fig. 2 is a kind of structural representation of yarn stabilizing mechanism in the present invention.
Fig. 3 is the another kind of structural representation of yarn stabilizing mechanism in the present invention.
Fig. 4 is a kind of structural representation of evagination guide roller in the present invention.
Fig. 5 is the cross-sectional schematic of evagination guide roller in the present invention.
Fig. 6 is the schematic side view of Fig. 4.
Fig. 7 is that in the present invention, evagination guide roller is arranged on a kind of structural representation on guide roller bearing.
Fig. 8 is a kind of structural representation of indent guide roller in the present invention.
Fig. 9 is the cross-sectional schematic of indent guide roller in the present invention.
Figure 10 is the schematic side view of Fig. 8.
Figure 11 is a kind of structural representation when evagination guide roller and indent guide roller are arc cylinder in the present invention.
Figure 12 is the cross-sectional schematic of Figure 11.
Figure 13 is the schematic side view of Figure 11.
Figure 14 is that in the present invention, evagination guide roller or indent guide roller are arranged on a kind of structural representation on guide roller bearing.
Figure 15 is a kind of structural representation of guide dividing sinker mechanism in the present invention.
Figure 16 is a kind of structural representation heating Kuo Sha mechanism in the present invention.
Figure 17 is a kind of structural representation of middle roller haulage gear of the present invention.
Detailed description of the invention
See the fine creel of a kind of warp knitting machine carbon fiber yarn exhibition shown in Fig. 1 to Figure 17, comprise the yarn cylinder 1 that several are wound with carbon fiber yarn, described yarn cylinder 1 is arranged on the cramp bar 6 of creel rotationally, this creel also comprises the yarn stabilizing mechanism A for preventing the carbon fiber yarn 11 of unwinding on each yarn cylinder 1 from twisting folding, for the carbon fiber yarn 11 of unwinding on each yarn cylinder 1 being pressed predetermined distance guide dividing sinker mechanism B arranged in parallel, the heating Kuo Sha mechanism C widened is heated for being carried out by the carbon fiber yarn 11 of unwinding on each yarn cylinder 1, and for the carbon fiber yarn be wound on each yarn cylinder 1 being carried out the roller haulage gear D drawing unwinding.As shown in Figure 1, direction from right to left, creel of the present invention is provided with several yarn cylinders 1 successively, the yarn stabilizing mechanism A, the guide dividing sinker mechanism B that arrange with each yarn cylinder 1 one_to_one corresponding, heat Kuo Sha mechanism C and roller haulage gear D.
As a preferred embodiment of the present invention, as shown in Fig. 2,4 ~ 10, described yarn stabilizing mechanism A comprises the indent guide roller 3 that two evagination guide rollers 2 with evagination arcwall face 2-1 and have indent arcwall face 3-1, described evagination guide roller 2 and indent guide roller 3 are fixedly mounted on guide roller bearing 4 respectively, described guide roller bearing 4 is fixedly mounted on base plate 5, described base plate 5 is arranged on the cramp bar 6 of creel, and described indent guide roller 3 is between two evagination guide rollers 2; Described yarn stabilizing mechanism A and each yarn cylinder 1 one_to_one corresponding are arranged, during work, from the carbon fiber yarn 11 of unwinding yarn cylinder 1 successively after the evagination arcwall face 2-1 of the evagination arcwall face 2-1 of evagination guide roller 2, the indent arcwall face 3-1 of indent guide roller 3 and another evagination guide roller 2 leads, enter guide dividing sinker mechanism B.
As another kind of preferred embodiment of the present invention, as shown in Fig. 3,4 ~ 10, described yarn stabilizing mechanism A comprises the indent guide roller 3 that an evagination guide roller 2 with evagination arcwall face 2-1 and two have indent arcwall face 3-1, described evagination guide roller 2 and indent guide roller 3 are fixedly mounted on guide roller bearing 4 respectively, described guide roller bearing 4 is fixedly mounted on base plate 5, described base plate 5 is arranged on the cramp bar 6 of creel, and described evagination guide roller 2 is between two indent guide rollers 3; Described yarn stabilizing mechanism A and each yarn cylinder 1 one_to_one corresponding are arranged, during work, from the carbon fiber yarn 11 of unwinding yarn cylinder 1 successively after the indent arcwall face 3-1 of the indent arcwall face 3-1 of indent guide roller 3, the evagination arcwall face 2-1 of evagination guide roller 2 and another indent guide roller 3 leads, enter guide dividing sinker mechanism B.
As Fig. 2, 3, shown in 11 ~ 14, described evagination guide roller 2 and indent guide roller 3 are the arc cylinder of circular in cross-section, the plate of described guide roller bearing 4 for taking the shape of the letter U, described evagination guide roller 2 and indent guide roller 3 lay respectively between two side plates of U-board, screw 21 is respectively equipped with at the two ends of evagination guide roller 2 and indent guide roller 3, described evagination guide roller 2 and indent guide roller 3 are fixedly mounted on guide roller bearing 4 by screw respectively, described guide roller bearing 4 is fixedly mounted on base plate 5 by screw, described base plate 5 is arranged on the cramp bar 6 of creel by hinged with it or bolted connecting plate 7, as shown in Figure 3, base plate 5 is hinged or be spirally connected by bolt and connecting plate 7 by straight pin 14 and connecting plate 7.
Guide dividing sinker mechanism B of the present invention comprises at least two yarn dividing plates 9 being arranged on the guide roller 8 on creel cramp bar 6 rotationally and being arranged between guide roller 8, described yarn dividing plate 9 offers the dividing sinker hole 9-1 that some spaced certain distances are arranged in parallel, described yarn dividing plate 9 is fixedly connected with the cramp bar 6 of creel.As shown in Fig. 1,15, guide roller 8 is arranged on creel cramp bar 6 by bearing and rectangular slab 15 rotationally, and yarn dividing plate 9 is fixedly connected with the cramp bar 6 of creel with rectangular slab 15 by bolt.
Heating Kuo Sha mechanism C of the present invention comprises at least one and is arranged on warm-up mill 10 on creel cramp bar 6, described warm-up mill 10 is preferably electric heating roller, the carbon fiber yarn 11 of unwinding from yarn cylinder 1 is when described warm-up mill 10, heated by warm-up mill 10 pairs of carbon fiber yarns 11, the resin on its surface is softened, thus broadens and enter knitting mechanism thinningly and weave.As shown in Fig. 1,16, warm-up mill 10 is arranged on creel cramp bar 6 by bearing and rectangular slab 16 rotationally, warm-up mill 10 preferably has 3 ~ 5, one of them or two can adjust height by kidney ellipsoid orifice plate 17 up and down relative to other warm-up mill 10, be conducive to like this regulating carbon fiber yarn 11 tension force and and warm-up mill 10 between thermocontact area.
Roller haulage gear D of the present invention comprises at least one roller 12 be arranged on rotationally on creel cramp bar 6, roller 12 adopts the surface treatment of hard anodizing, add antifriction ability, and high abrasion, heat-resisting, good insulation preformance, described roller 12 is by motor-driven rotation.As shown in Fig. 1,17, roller 12 is arranged on creel cramp bar 6 by bearing and rectangular slab 18 rotationally, described roller 12 preferably has three, and be connected by synchronizing wheel tape handler 13 between roller 12, like this when transmission, by synchronizing wheel tape handler 13, three rollers 12 are rotated under motor drives simultaneously.
As shown in Figure 1, the present invention installs a guide rail 20 and a slide block 21 that can slide up and down along guide rail vertically on cramp bar 6, slide block 21 installs a guide roller 22, can regulate the tension force of carbon fiber yarn 11 so easily.
The preferred course of work of one of the present invention is as follows: motor drives roller 12 to rotate, when roller 12 rotates, the carbon fiber yarn be wound on each yarn cylinder 1 is carried out traction unwinding, from the carbon fiber yarn 11 of unwinding each yarn cylinder 1 first after the evagination arcwall face 2-1 of the evagination guide roller 2 in yarn stabilizing mechanism A and the indent arcwall face 3-1 of indent guide roller 3, enter the guide roller 8 in guide dividing sinker mechanism B and the yarn dividing plate 9 be arranged between guide roller 8 carries out dividing sinker, then heating Kuo Sha mechanism C is entered, heated by warm-up mill 10 pairs of carbon fiber yarns 11, make its broaden thinning after drawn by roller 12 and entered knitting mechanism after some guide rollers 19 guide and weave.

Claims (8)

1. the fine creel of warp knitting machine carbon fiber yarn exhibition, comprise the yarn cylinder (1) that several are wound with carbon fiber yarn, described yarn cylinder (1) is arranged on the cramp bar (6) of creel, it is characterized in that: this creel also comprises the yarn stabilizing mechanism (A) for preventing the carbon fiber yarn (11) of the upper unwinding of each yarn cylinder (1) from twisting folding, for by the carbon fiber yarn (11) of upper for each yarn cylinder (1) unwinding by predetermined distance guide dividing sinker mechanism (B) arranged in parallel, for the carbon fiber yarn (11) of upper for each yarn cylinder (1) unwinding is carried out heating the heating Kuo Sha mechanism (C) widened, and for the carbon fiber yarn be wound on each yarn cylinder (1) being carried out the roller haulage gear (D) drawing unwinding.
2. the fine creel of warp knitting machine carbon fiber yarn exhibition according to claim 1, it is characterized in that: described yarn stabilizing mechanism (A) comprises the indent guide roller (3) that two evagination guide rollers (2) with evagination arcwall face (2-1) and have indent arcwall face (3-1), described evagination guide roller (2) and indent guide roller (3) are fixedly mounted on guide roller bearing (4) respectively, described guide roller bearing (4) is fixedly mounted on base plate (5), described base plate (5) is arranged on the cramp bar (6) of creel, described indent guide roller (3) is positioned between two evagination guide rollers (2), described yarn stabilizing mechanism (A) is corresponding with each yarn cylinder (1) to be arranged, during work, from yarn cylinder (1), the carbon fiber yarn (11) of unwinding is successively through the evagination arcwall face (2-1) of the evagination arcwall face (2-1) of evagination guide roller (2), the indent arcwall face (3-1) of indent guide roller (3) and another evagination guide roller (2).
3. the fine creel of warp knitting machine carbon fiber yarn exhibition according to claim 1, it is characterized in that: described yarn stabilizing mechanism (A) comprises the indent guide roller (3) that an evagination guide roller (2) with evagination arcwall face (2-1) and two have indent arcwall face (3-1), described evagination guide roller (2) and indent guide roller (3) are fixedly mounted on guide roller bearing (4) respectively, described guide roller bearing (4) is fixedly mounted on base plate (5), described base plate (5) is arranged on the cramp bar (6) of creel, described evagination guide roller (2) is positioned between two indent guide rollers (3), described yarn stabilizing mechanism (A) is corresponding with each yarn cylinder (1) to be arranged, during work, from yarn cylinder (1), the carbon fiber yarn (11) of unwinding is successively through the indent arcwall face (3-1) of the indent arcwall face (3-1) of indent guide roller (3), the evagination arcwall face (2-1) of evagination guide roller (2) and another indent guide roller (3).
4. the fine creel of warp knitting machine carbon fiber yarn exhibition according to Claims 2 or 3, it is characterized in that: described evagination guide roller (2) and indent guide roller (3) are the arc cylinder of circular in cross-section, the plate of described guide roller bearing (4) for taking the shape of the letter U, described evagination guide roller (2) and indent guide roller (3) lay respectively between two side plates of U-board, screw (21) is respectively equipped with at the two ends of evagination guide roller (2) and indent guide roller (3), described evagination guide roller (2) and indent guide roller (3) are fixedly mounted on guide roller bearing (4) by screw respectively, described guide roller bearing (4) is fixedly mounted on base plate (5) by screw, described base plate (5) is arranged on the cramp bar (6) of creel by hinged with it or bolted connecting plate (7).
5. the fine creel of warp knitting machine carbon fiber yarn exhibition according to claim 1, it is characterized in that: described guide dividing sinker mechanism (B) comprises at least two yarn dividing plates (9) being arranged on the guide roller (8) on creel cramp bar (6) rotationally and being arranged between guide roller (8), described yarn dividing plate (9) offers the dividing sinker hole (9-1) that some spaced certain distances are arranged in parallel, described yarn dividing plate (9) is fixedly connected with the cramp bar (6) of creel.
6. the fine creel of warp knitting machine carbon fiber yarn exhibition according to claim 1, it is characterized in that: described heating Kuo Sha mechanism (C) comprises at least one and is arranged on warm-up mill (10) on creel cramp bar (6), the carbon fiber yarn (11) of unwinding from yarn cylinder (1) is when described warm-up mill (10), and carrying out heating by warm-up mill (10) to carbon fiber yarn (11), to make it broaden thinning.
7. the fine creel of warp knitting machine carbon fiber yarn exhibition according to claim 1, it is characterized in that: described roller haulage gear (D) comprises at least one roller (12) be arranged on rotationally on creel cramp bar (6), and described roller (12) is by motor-driven rotation.
8. the fine creel of warp knitting machine carbon fiber yarn exhibition according to claim 7, be is characterized in that: described roller (12) has three, and is connected by synchronizing wheel tape handler (13) between roller (12).
CN201310212132.6A 2013-05-31 2013-05-31 Fiber extension creel for warp knitting machine carbon fiber yarns Active CN103266413B (en)

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CN106637642A (en) * 2016-11-15 2017-05-10 江南大学 On-line pretreatment device for flat knitting and weaving of high strength and high modulus fibers
CN109230870B (en) * 2018-10-12 2023-07-07 常州市新创智能科技有限公司 Grouping moment control device and method for carbon fiber spreading creel
CN113550064B (en) * 2021-06-11 2022-11-08 海宁市依晟纺织有限公司 Weaving equipment for industrial conveying belt base cloth
CN116080117B (en) * 2023-01-31 2023-09-15 东莞市兆恒机械有限公司 Vertical water hose production equipment, production control system and production process

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