CN103266139A - Production method of solid alcohol fermentation - Google Patents
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- CN103266139A CN103266139A CN2013101255376A CN201310125537A CN103266139A CN 103266139 A CN103266139 A CN 103266139A CN 2013101255376 A CN2013101255376 A CN 2013101255376A CN 201310125537 A CN201310125537 A CN 201310125537A CN 103266139 A CN103266139 A CN 103266139A
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/02—Preparation of oxygen-containing organic compounds containing a hydroxy group
- C12P7/04—Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
- C12P7/06—Ethanol, i.e. non-beverage
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/28—Anaerobic digestion processes
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P5/00—Preparation of hydrocarbons or halogenated hydrocarbons
- C12P5/02—Preparation of hydrocarbons or halogenated hydrocarbons acyclic
- C12P5/023—Methane
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/02—Preparation of oxygen-containing organic compounds containing a hydroxy group
- C12P7/04—Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
- C12P7/06—Ethanol, i.e. non-beverage
- C12P7/08—Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate
- C12P7/10—Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate substrate containing cellulosic material
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/02—Preparation of oxygen-containing organic compounds containing a hydroxy group
- C12P7/04—Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
- C12P7/06—Ethanol, i.e. non-beverage
- C12P7/14—Multiple stages of fermentation; Multiple types of microorganisms or re-use of microorganisms
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/32—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/32—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters
- C02F2103/325—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters from processes relating to the production of wine products
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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Abstract
The present invention relates to a production method of solid alcohol fermentation which includes: smashing the stored raw materials; adjusting the moisture of the smashed material by taking anaerobic wastewater as a moisture modulator; accessing well-cultivated yeast seed liquid and blending the liquid with the material for alcohol fermentation; distilling to get crude alcohol and a vinasse after fermentation; performing solid-liquid separation to the vinasse; putting the obtained wastewater (distilled wastewater) into a biogas fermentation system for fermentation to get biogas and anaerobic wastewater; adjusting the moisture of the next smashed material by taking anaerobic wastewater; accessing well-cultivated yeast seed liquid for alcohol fermentation, and perform the next steps in cycle. In the present invention, the distilled wastewater is processed by biogas fermentation technology to get biogas, and the anaerobic wastewater is used as a moisture modulator of the material in the alcohol fermentation, which can significantly reduce water consumption in solid alcohol fermentation, and can realize zero discharge of wastewater under ideal conditions to achieve significant environmental and economic benefits.
Description
Technical field
The present invention relates to a kind of solid state process zymamsis production method, belong to the biomass liquid fuel processing technique field.
Background technology
Because petrochemical industry resource non-renewable, and for the consideration of environment protection, the exploitation of renewable energy source all is devoted in countries in the world, to substitute present petrochemical industry resource.In numerous renewable energy sources, alcohol fuel is a relatively actual selection.
For the consideration of grain security, each state is all actively pushing forward non-grain production of fuel ethanol.In numerous candidate feed, saccharine material (as sweet sorghum, sugarcane, beet etc.) is the selection of tool potentiality.Utilize saccharine material, as sweet sorghum stalk and sugarcane, produce alcohol fuel and mainly contain solid state fermentation and two kinds of operational paths of liquid state fermentation.Liquid fermentation method must as sweet sorghum stalk and sugarcane, be squeezed the juice to saccharine material, utilizes juice to ferment then.The main drawback of this technology is, high, the sugared yield of squeezing energy consumption is low, produce large amount of sewage (mainly being distillation waste water), cost of sewage disposal is high etc., makes that the production cost of this technology is higher.Adopt solid-state fermentation process can significantly reduce the squeezing energy consumption, avoid the sugar in the process of squeezing the juice to lose, significantly cut down the waste water growing amount, and then significantly reduce saccharine material production of fuel ethanol cost.Solid state fermentation often adopts the traditional brewed spirit technology of China at present, and fermentation period prolongs, and the production cost height has limited its industrial applications in saccharine material alcohol fuel industry.For this technology can be turned round in technical scale, this laboratory Li Shizhong professor slave unit and technological angle (Chinese patent application number: 200710080388.0) traditional solid-state fermentation process is improved, realized its industrialization operation in saccharine material alcohol fuel industry.In this technology, distillation waste water growing amount descends 50%～70% than liquid fermentation method, but still has a large amount of distillation waste water.These distillation waste water still need to handle through the technology of anaerobic-aerobic-advanced treatment, and processing cost is higher, and are difficult to thoroughly administer.
Summary of the invention
For solving solid-state zymamsis cost for wastewater treatment problem of higher, the invention provides a kind of solid state process zymamsis production method, technical scheme is as follows:
(1) material moisture control: reduce or keep moisture content in the saccharic material;
(2) pulverize: the saccharic material in the step (1) is pulverized;
(3) moisture is regulated: according to the needs of zymamsis, the anaerobism waste water that utilizes step (5) to produce carries out moisture to the material after pulverizing to be regulated;
(4) zymamsis: the material that cultured yeast starter liquid and step (3) are obtained mixes the smart fermentation of serving a round of liquor to the guests of going forward side by side;
(5) acquisition of anaerobism waste water and use: after zymamsis finishes, obtain alcohol and vinasse through distillation, vinasse are carried out solid-liquid separation obtain lower vinasse and the slops of moisture content, slops is carried out biogas fermentation produce biogas and anaerobism waste water, anaerobism waste water returns step (3) material after pulverizing is carried out the moisture adjusting.
Described saccharine material can be mixture any or multiple in sweet sorghum, sugarcane, beet or the jerusalem artichoke.
Moisture controlled in step (3) material is 20%～70%.
Anaerobism waste water can be mixed the moisture of the material after the back is used for pulverizing in the step (3) regulates with fresh water.
Step (3) does not produce anaerobism waste water when fermenting first, replace anaerobism waste water with fresh water, behind the anaerobism waste water to be generated, carries out moisture with anaerobism waste water and regulates.
Anaerobism waste water adds to zymamsis in raw material moisture control back.
After step (4) the inoculation yeast seed liquor, the water ratio of material is between 60%～85%.
Solid state fermentation is adopted in zymamsis, and the leavening temperature scope is 28～40 ℃, and fermentation time is 16～30 hours.
After distillation finished, the water content of the vinasse that obtain through solid-liquid separation was between 50%～75%.Described yeast preferably saccharomyces cerevisiae.
The present invention has the following advantages:
1, adopt anaerobism waste water as the moisture adjuster of fermentation substrate, the consumption of fresh water in the time of can reducing the material moisture adjusting.
2, with the moisture adjuster of anaerobism waste water as part or reuse, avoided the further processing to this part anaerobism waste water, reduced cost for wastewater treatment, the first mate cuts down or has avoided the generation of waste water.
Description of drawings
Fig. 1 is process flow sheet of the present invention
Embodiment
The following examples can make those skilled in the art more fully understand the present invention, but do not limit the present invention in any way.Be further described (annotate: the percentage ratio of following examples is weight percentage if no special instructions) below in conjunction with the present invention of the embodiment in the accompanying drawing:
Embodiment 1
A kind of solid state process zymamsis production method, concrete steps are as follows:
(1) material moisture control: get the 16t sweet sorghum stalk, by natural air drying, controlling its moisture is 20%;
(2) pulverize: be that 20% sweet sorghum stalk is pulverized to the water ratio in (1);
(3) moisture is regulated: obtain adding 10 tons of anaerobism waste water in the comminuting matter in (2), regulate the moisture to 70% of comminuting matter;
(4) ratio zymamsis: in 15%(v/m) is mixed the smart fermentation of serving a round of liquor to the guests of going forward side by side with the material that obtains in cultured yeast starter liquid and (3); The moisture content of fermentation material is 74%, and leavening temperature is 30 ℃, fermentation time 16 hours;
(5) acquisition of anaerobism waste water and use: after zymamsis finishes, after distillation, rectifying, obtain ethanol content 99.5%(v/v) industrial spirit 1t and the vinasse 16t of water content 84%.Vinasse are carried out vinasse 5t and the 11t slops that solid-liquid separation obtains water content 50%.Slops is sent into the biogas fermentation operation, obtain biogas and anaerobism waste water 11t.The moisture that anaerobism waste water is used for the next batch material is regulated (anaerobism waste water account for moisture adjuster 100%), and inserted seed liquor and carry out zymamsis.
Do not produce anaerobism waste water when fermenting first, replace anaerobism waste water with fresh water.
Embodiment 2
A kind of solid state process zymamsis production method, concrete steps are as follows:
(1) material moisture control: get 8t sweet sorghum stalk and 8t sugarcane, it is constant to control its moisture content;
(2) pulverize: the water ratio in (1) is to add each 7.25 tons of anaerobism waste water and fresh waters in 70% the sweet sorghum stalk, regulates the moisture to 84.3% of comminuting matter, pulverizes;
(3) zymamsis: the material that obtains in 1.5 tons of cultured yeast starter liquid and (3) is mixed the smart fermentation of serving a round of liquor to the guests of going forward side by side; The moisture content of fermentation materials is 85%, and leavening temperature is 40 ℃, fermentation time 24 hours;
(4) acquisition of anaerobism waste water and use: after zymamsis finishes, after distillation, rectifying, obtain ethanol content 99.5%(v/v) industrial spirit 1t and the vinasse 30t of water content 91%.Vinasse are carried out 10.2 tons and 19.5 tons slopss of vinasse that solid-liquid separation obtains water content 75%.Slops is sent into the biogas fermentation operation, obtain 19.5 tons of biogas and anaerobism waste water.The moisture that 7.25 tons of anaerobism waste water are used for the next batch material is regulated (the anaerobism wastewater quality account for moisture regulate water consumption 50%), and insert seed liquor and carry out zymamsis.
Do not produce anaerobism waste water when fermenting first, replace anaerobism waste water with fresh water.
Embodiment 3
A kind of solid state process zymamsis of the present invention production method, concrete steps are as follows:
(1) material moisture control: get the 16t sugarcane, reduce its water content to 50%;
(2) pulverize: be that 50% cane stalk stalk is pulverized to the water ratio in (1);
(3) moisture is regulated: 1 ton of cultured yeast starter liquid and anaerobism waste water are mixed for 1.4 tons, again with pulverize after material mix, regulating fermentation bed material moisture is 60%;
(4) zymamsis: mixed material is sent into fermentor tank carry out zymamsis; Leavening temperature is 28 ℃, fermentation time 30 hours;
(5) acquisition of anaerobism waste water and use: after zymamsis finishes, after distillation, rectifying, obtain ethanol content 99.5%(v/v) 1 ton of industrial spirit and 9.8 tons in the vinasse of water content 74%.Vinasse are carried out 6.4 tons and 3.4 tons slopss of vinasse that solid-liquid separation obtains water content 60%.Slops is sent into the biogas fermentation operation, obtain 3.4 tons of biogas and anaerobism waste water.The moisture that 1.4 tons of anaerobism waste water are used for the next batch material is regulated (the anaerobism wastewater quality account for moisture regulate water consumption 100%), and insert seed liquor and carry out zymamsis.Do not produce anaerobism waste water when fermenting first, replace anaerobism waste water with fresh water.
Claims (10)
1. solid state process zymamsis production method, it is characterized in that, moisture content is pulverized and regulated to the saccharic material of storing, insert cultured yeast starter liquid and carry out zymamsis, zymamsis obtains alcohol and vinasse through distillation after finishing, and vinasse are carried out solid-liquid separation, obtain lower vinasse and the slops of moisture content, slops is carried out biogas fermentation produce biogas and anaerobism waste water.
2. a solid state process zymamsis production method is characterized in that, may further comprise the steps:
(1) material moisture control: reduce or keep moisture content in the saccharic material;
(2) pulverize: the saccharic material in the step (1) is pulverized;
(3) moisture is regulated: according to the needs of zymamsis, the anaerobism waste water and/or the fresh water that utilize step (5) to produce carry out the moisture adjusting to the material after pulverizing;
(4) zymamsis: the material that cultured yeast starter liquid and step (3) are obtained mixes the smart fermentation of serving a round of liquor to the guests of going forward side by side;
(5) acquisition of anaerobism waste water and use: after zymamsis finishes, obtain alcohol and vinasse through distillation, vinasse are carried out solid-liquid separation, obtain lower vinasse and the slops of moisture content, slops is carried out biogas fermentation produce biogas and anaerobism waste water, anaerobism waste water returns step (3) material after pulverizing is carried out the moisture adjusting.
3. method according to claim 2 is characterized in that, described saccharine material is mixture any or multiple in sweet sorghum stalk, sugarcane, beet or the jerusalem artichoke.
4. method according to claim 3 is characterized in that, described saccharine material is sweet sorghum stalk and/or sugarcane.
5. method according to claim 2 is characterized in that, the moisture controlled in step (1) material is 20%～70%.
6. method according to claim 2 is characterized in that, in the step (3) anaerobism waste water is mixed the back with fresh water and regulates for the moisture of crushing rear material.
7. method according to claim 2 is characterized in that, anaerobism waste water adds to zymamsis in raw material moisture control back.
8. method according to claim 2 is characterized in that, after step (4) the inoculation yeast seed liquor, the water ratio of material is between 60%～85%.
9. method according to claim 2 is characterized in that, the zymamsis temperature range is 28～40 ℃, and fermentation time is 16～30 hours.
10. method according to claim 2 is characterized in that, described yeast is yeast saccharomyces cerevisiae.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101255376A CN103266139A (en) | 2013-04-11 | 2013-04-11 | Production method of solid alcohol fermentation |
| PCT/CN2014/075218 WO2014166430A2 (en) | 2013-04-11 | 2014-04-11 | Solid-state alcohol fermentation production method |
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| CN2013101255376A CN103266139A (en) | 2013-04-11 | 2013-04-11 | Production method of solid alcohol fermentation |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014166430A2 (en) * | 2013-04-11 | 2014-10-16 | 清华大学 | Solid-state alcohol fermentation production method |
| WO2017161477A1 (en) * | 2016-03-21 | 2017-09-28 | 清华大学 | Low-carbon and environmentally friendly sugar manufacturing method based on cane sugar alcohol co-production |
| CN104152495B (en) * | 2014-08-25 | 2017-10-31 | 德州齐耀新能源有限公司 | A kind of method using jerusalem artichoke stalk as raw material anaerobic methane production gas |
| CN114149884A (en) * | 2021-12-10 | 2022-03-08 | 清华大学 | Method for producing fen-flavor liquor |
| CN114853163A (en) * | 2022-05-17 | 2022-08-05 | 中节能工程技术研究院有限公司 | Method for cooperatively treating white spirit vinasse with high rice hull content and high-concentration brewing wastewater |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113695020A (en) * | 2021-09-22 | 2021-11-26 | 中节能绿碳环保有限公司 | Rice husk separator |
| CN115094006B (en) * | 2022-07-08 | 2024-04-16 | 贵州茅台酒股份有限公司 | Resource utilization method of vinasse percolate |
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- 2013-04-11 CN CN2013101255376A patent/CN103266139A/en active Pending
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2014
- 2014-04-11 WO PCT/CN2014/075218 patent/WO2014166430A2/en active Application Filing
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014166430A2 (en) * | 2013-04-11 | 2014-10-16 | 清华大学 | Solid-state alcohol fermentation production method |
| WO2014166430A3 (en) * | 2013-04-11 | 2014-12-04 | 清华大学 | Solid-state alcohol fermentation production method |
| CN104152495B (en) * | 2014-08-25 | 2017-10-31 | 德州齐耀新能源有限公司 | A kind of method using jerusalem artichoke stalk as raw material anaerobic methane production gas |
| WO2017161477A1 (en) * | 2016-03-21 | 2017-09-28 | 清华大学 | Low-carbon and environmentally friendly sugar manufacturing method based on cane sugar alcohol co-production |
| CN114149884A (en) * | 2021-12-10 | 2022-03-08 | 清华大学 | Method for producing fen-flavor liquor |
| CN114853163A (en) * | 2022-05-17 | 2022-08-05 | 中节能工程技术研究院有限公司 | Method for cooperatively treating white spirit vinasse with high rice hull content and high-concentration brewing wastewater |
| CN114853163B (en) * | 2022-05-17 | 2024-01-09 | 中节能工程技术研究院有限公司 | Synergistic treatment method for distilled spirit vinasse with high rice hull content and high-concentration brewing wastewater |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2014166430A3 (en) | 2014-12-04 |
| WO2014166430A2 (en) | 2014-10-16 |
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