Rich magnalium nano paint of the heavy anticorrosion epoxy in a kind of ocean and preparation method thereof
Technical field
The present invention relates to a kind of coating technology, rich magnalium nano paint of the heavy anticorrosion epoxy in especially a kind of ocean and preparation method thereof.
Background technology
At present, metallic corrosion is a current very serious problem that faces.Guestimate, the loss of annual metal construction, equipment and the material that causes because of corrosion, be about as much as the 20%-40% of metal output then, the metal that scrap because of corrosion every year in the whole world reaches more than 100,000,000 tons, and financial loss accounts for the 1.5%-3.5% of total value of production in national economy.In China, owing to up to more than 30,000,000,000 yuan, account for 4% of gross national product financial loss every year that metallic corrosion causes.Especially the marine corrosion in ocean environment, the corrosion that members such as metal take place in ocean environment, the harm that it causes is very serious.Along with the layout of China's "Oceanic" strategy in recent years, metal equipment corrosion problems such as the oil platform in atmospheric marine environment come into one's own day by day.
Be at metallic surface coating erosion shield for one of effective, the most the most frequently used method of the hardware protection against corrosion of routine, with isolated corrosive medium and metallic matrix.Zinc-rich paint is a kind of heavy-duty coating of excellent anti-corrosion performance, and oneself is widely applied to the every field of industrial antisepsis.
Along with the mankind carry out on a large scale drive oing boldly to the ocean, marine economy and marine industries are further upgraded and to development in pluralism, people have higher requirement for epoxy zinc-enriched paint, for example permanent protective property energy, low consumption of resources and environmental ecology close friend etc.At present, the exploitation of protective system no longer is the protective of only paying attention to coating, and the scientific research personnel attempts to improve its over-all properties when improving the protective system barrier propterty always.Such as the quality of coating integral body after the coating film forming, high resistance to corrosion seawater, scratch resistance performance etc. is its important feature.
Chinese invention patent application number 201010591241 discloses the coating that a kind of marine climate resistant rotproofing that contains magnesium-nickel is used, formulation for coating material relates to the coating that a kind of marine climate resistant engineering component rotproofing is used, described formulation for coating material is with following proportioning: aluminium zinc silicon alloy powder: organic solvent: nano-oxide particles toughener: deionized water: binding agent: corrosion inhibitor: dispersion agent: thickening material=30.0-50.0g: 10.0-25.0mL: 1.0-4.0g: 15.0-30.0mL: 2.0-5.0g: 1.0-3.0g: 0.1-2.0mL: 0.1-2.0g, and wherein said aluminium zinc silicon alloy powder is by Al, Zn, Si, Mg, Ni forms.
Chinese invention patent application number 201110008770 discloses the coating that a kind of nickeliferous marine climate resistant rotproofing is used, formulation for coating material is with following proportioning: aluminium zinc silicon alloy powder: organic solvent: nano-oxide particles toughener: deionized water: binding agent: corrosion inhibitor: dispersion agent: thickening material=30.0-50.0g: 10.0-25.0mL: 1.0-4.0g: 15.0-30.0mL: 2.0-5.0g: 1.0-3.0g: 0.1-2.0mL: 0.1-2.0g, wherein said aluminium zinc silicon alloy powder is made up of Al, Zn, Si, Ni.
Chinese invention patent application number 201110008863 disclose a kind of nickeliferous-coating that the marine climate resistant rotproofing of manganese is used, formulation for coating material is with following proportioning: aluminium zinc silicon alloy powder: organic solvent: nano-oxide particles toughener: deionized water: binding agent: corrosion inhibitor: dispersion agent: thickening material=30.0-50.0g: 10.0-25.0mL: 1.0-4.0g: 15.0-30.0mL: 2.0-5.0g: 1.0-3.0g: 0.1-2.0mL: 0.1-2.0g, wherein said aluminium zinc silicon alloy powder is made up of Al, Zn, Si, Ni and Mn.
More than coating in three inventions disclosed be water-soluble aluminum zinc silicon coating, though broken through the constraint that aluminum current zinc silicon coating mainly adopts the hot-dipping method preparation.But preparation temperature is still higher.
Chinese invention patent application number 201210254110 discloses a kind of water-based epoxy zinc-rich primer and preparation method thereof
,Described water soluble acrylic acid polyurethane finish comprises A component, B component and C component, according to the weight part proportioning, described A component comprises: aqueous epoxy resins 17-20 part, deionized water 0.3-0.5 part, defoamer 0.1-0.2 part, base material wetting agent 0.02-0.03 part; Described B group comprises: modified multicomponent amine hardener 5-6 part, defoamer 0.04-0.07 part, anti-heavy thixotropic agent 0.2-0.4 part, deionized water 4-6 part, water-based coupling agent 0.03-0.08 part; Described C component comprises: nano level zinc powder 68-70 part.
Chinese invention patent application number 201210374279 discloses a kind of water-based epoxy zinc-rich primer and preparation method thereof
,Water-based epoxy zinc-rich primer is made up of host and solidifying agent, and the quality proportioning of host and solidifying agent is 4:1; Consisting of of host: film coalescence aid, anti-settling agent one, anti-settling agent two, amine epoxy hardener, dispersion agent, defoamer, filler and zinc powder; Consisting of of solidifying agent: epoxy emulsion, anti-settling agent three, anti-rust agent and the deionized water of dodging.The preparation method comprises the steps: that the preparation of host and solidifying agent and host and solidifying agent join lacquer according to the ratio of quality proportioning=4/1.
The preparation method that Chinese invention patent application number 201210486877 discloses the epoxy zinc-rich heavy-duty coating may further comprise the steps: the main lacquer of preparation, take by weighing aqueous epoxy resins 500-550 kilogram to reactor, start high speed dispersor, the control rotating speed is at 700-800r/min; Take by weighing deionization 10-12 kilogram, urethane flow agent (PUR-40) 3-4 kilogram; Defoamer (T4505) 2-3 kilogram; Base material wetting agent (BYK346) 1-2 kilogram drops in the reactor successively, and the control rotating speed stirs 30-40min at 800-1000r/min, takes out.
More than three patents of invention be mainly water-based anticorrosive paint; market value is higher at home at present for water-based anticorrosive paint; practical application market is at present still well below two component solvent-borne type protective systems; anticorrosion chief component is zinc powder in above three disclosed coating of patent of invention in addition; because the electropotential of zinc is lower than the electropotential of iron; so the zinc in the epoxy zinc-enriched paint can play the sacrificial protection effect; on the other hand; the epoxy zinc-rich coating has also hindered the infiltration of corrosive medium; make epoxy zinc-enriched paint have extraordinary corrosion-resisting function; obtained widespread use at home and abroad; simultaneously because the electropotential of aluminium is lower than the electropotential of iron equally; so aluminium can play the sacrificial protection effect equally; when playing a protective role, because the theoretical density of aluminium when room temperature is 2.69 grams/cubic centimetre, zinc density is 7.14 grams/cubic centimetre; adopt aluminium lower as the cost of galvanic anode protection protective material under the situation of same volume, and its effect is equal to.
Summary of the invention
The objective of the invention is for overcoming above-mentioned the deficiencies in the prior art, rich magnalium nano paint of the heavy anticorrosion epoxy in a kind of ocean and preparation method thereof is provided, this coating can significantly improve the resistance to corrosion of coating in atmospheric marine environment.
For achieving the above object, the present invention adopts following technical proposals:
The rich magnalium nano paint of the heavy anticorrosion epoxy in a kind of ocean, it is that 18:1 constitutes by the first and second two kinds of components according to the quality proportioning, according to the mass fraction, the first component comprises following component and content:
Resins, epoxy 14-18 part;
Hydroxylated acrylic resin 3-6 part;
Nanometer aluminium powder 100-115 part;
Nanometer Mg powder 25-30 part;
Talcum powder 3-6 part;
Barium sulfate 2-4 part;
Anti-heavy auxiliary agent 3-5 part;
Dispersing auxiliary 1-2 part;
Solvent 10-13 part;
By ratio of quality and the number of copies, the second component comprises following component and content:
Solidifying agent 50-60 part;
Solvent 40-50 part.
Described Resins, epoxy is E44 Resins, epoxy.
Described nanometer aluminium powder particle diameter is 100 nanometers.
Described nanometer Mg powder particle diameter is 200 nanometers.
Described anti-heavy auxiliary agent is the organobentonite powder.
Described dispersing auxiliary is soybean lecithin.
Use with a kind of solvent in described first and second components, in first and second components, described solvent is dimethylbenzene and propyl carbinol is formulated according to volume ratio 5:1.
Described solidifying agent is the modified by cardanol polyamide resin.
The preparation in accordance with the following methods of the rich magnalium nano paint of the heavy anticorrosion epoxy in ocean, step comprises:
(1) pressing formula ratio adds Resins, epoxy and Hydroxylated acrylic resin in the agitator, under the stirring of the speed of 300r/min, add solvent, talcum powder, barium sulfate, anti-heavy auxiliary agent, dispersing auxiliary in order successively, speed with 1500r/min stirs down slowly adding nanometer aluminium powder and nanometer Mg powder again, churning time is 30 minutes, obtains the first component;
(2) by formula ratio solidifying agent modified by cardanol polyamide resin is added in the pot of getting the raw materials ready, under the stirring of the speed of 1000r/min, add solvent, high speed dispersion 10 minutes obtains the second component;
Needing described first component, second component when (3) constructing be 18:1 by formula ratio quality proportioning, mixes, and evenly stirs, and leaves standstill after 10 minutes and can use.
Among the present invention, Resins, epoxy and Hydroxylated acrylic resin are as the main film forming substance of the rich magnalium nano paint of epoxy, utilize two kinds of resin synergies, can play no matter steel substrate is well completely cut off sealing process, stop and isolate corrosive medium, improve the steel substrate resistance to corrosion, Resins, epoxy and Hydroxylated acrylic resin can be blocked cathodic reaction as main film forming substance in the coating that the steel substrate surface forms, improve paint coatings corrosion resistant effect.
Nanometer aluminium powder adds as antirust main body composition; because the current potential of aluminium is relative and steel substrate is more negative; the effect that we add nanometer aluminium powder is exactly to play the sacrificial anode effect; because along with constantly flowing of electric current; anode material constantly consumes. and aluminium powder can effectively exempt from galvanic corrosion by electrochemical action protection steel substrate as sacrificial anode material.The aluminium powder zinc powder of comparing in addition, though all play the sacrificial protection effect, the aluminium powder volume is bigger under the equal quality situation, that is to say that relative cost can be lower.Aluminium powder in the coating that forms is nano material, has small-size effect and surface effects, can form fine and close paint film, can be simultaneously effectively intercepts air etc. from the physical action to the erosion of steel surface.
Talcum powder and barium sulfate add as paint filler, and both collaborative addings can effectively improve the thickness that coating once sprays, and effectively improve the injury resistant ability of coatingsurface, effectively reduce whole coating cost.
It is to prevent these the main solids component sedimentations in coating of metal powder, talcum powder and barium sulfate that the adding of organobentonite powder mainly acts on, and can improve stability and the consistency of metal powder, talcum powder and barium sulfate.
The adding of soybean lecithin makes metal powder, talcum powder and the easier dispersion of barium sulfate molecule and stir, soybean lecithin can improve the hydrophile-lipophile balance value of metal powder, talcum powder and barium sulfate, effectively wadding appears coagulating in control, and effectively improve opacifying power after aluminium powder, talcum powder and barium sulfate form coating and the stability in the coating slurries and viscosity.
The modified by cardanol polyamide resin adds at last as solidifying agent, main film forming substance is Resins, epoxy and Hydroxylated acrylic resin in main this coating of consideration, modified by cardanol polyamide resin surface energy is low, good to the ground wettability, coating and steel substrate sticking power excellence that the coating after it adds as solidifying agent forms.
Above all substances mix together coating with mass ratio in order, wherein synergistic effect can take place in each material to greatest extent, the coating that forms at steel substrate has stronger anticorrosion ability.
Case effect, the anti-neutral salt spray time of carrying out the neutral salt spray test according to ISO 9227-2006 salt-fog test standard
Example | Example 1 | Example 2 | Example 3 | Example 4 |
The anti-neutral salt spray time | 1034 hours | 1052 hours | 1067 hours | 1031 hours |
The invention has the beneficial effects as follows:
The usage percentage of each raw material is that the contriver draws in a large amount of experimental basis among the present invention, has good effect in above-mentioned amount ranges.
The present invention; metal powder efficiently disperses in coating; can effectively fill the pin hole of coating; significantly reduce the formation of the various defectives in the coating; nanometer aluminium powder content height wherein; in atmospheric marine environment, effectively play surperficial electro-chemical protection effect, be specially adapted to the atmospheric marine environment steel construction surface anticorrosion of extreme high humidity, high heat.
Adopt the present invention, the nanometer aluminium powder content height in the paint film, with low cost, technology is simple, need not specific installation.The present invention is strong by coatings prepared of the present invention and basal body binding force, have also with other various additional coatings simultaneously that bonding force corrosion resistant performance in atmospheric marine environment is outstanding preferably, long service life can be applicable to the heavy-duty coating of the iron and steel structure such as drilling unit, bridge of atmospheric marine environment.
In addition since the density of aluminium far below the density of zinc, the aluminium powder consumption zinc-rich paint consumption with traditional relatively is low, cost significantly reduces, thereby reaches the purpose that significantly improves the rich aluminum paint over-all properties of epoxy.Solved current domestic in the New Equipment Engineering of various oceans the pressing for of marine corrosion problem, in oil drilling platform and island, the South Sea, in equipment such as steel construction surfacecti proteon and the engineering important application prospects is arranged.
Adopt coating of the present invention to apply to form 100 μ m thick coatings, through accelerated corrosion analog reslt neutral salt spray corrosion life: greater than 1000 hours.
Embodiment
The present invention is further described below in conjunction with embodiment.
Embodiment 1:
The rich magnalium nano paint of the heavy anticorrosion epoxy in a kind of ocean, it is that 18:1 constitutes by the first and second two kinds of components according to the quality proportioning, according to the mass fraction, the first component comprises following component and content:
16 parts of E44 Resins, epoxy;
4 parts of Hydroxylated acrylic resins;
140 parts of nanometer aluminium powders;
25 parts of nanometer Mg powder;
4 parts of talcum powder;
2 parts in barium sulfate;
5 parts in organobentonite powder;
1 part of soybean lecithin;
12 parts of solvents, solvent are that dimethylbenzene and propyl carbinol are formulated according to volume ratio 5:1;
By ratio of quality and the number of copies, the second component comprises following component and content:
60 parts of modified by cardanol polyamide resins;
40 parts of solvents, solvent are that dimethylbenzene and propyl carbinol are formulated according to volume ratio 5:1.
The preparation in accordance with the following methods of the rich magnalium nano paint of the heavy anticorrosion epoxy in ocean, step comprises:
(1) pressing formula ratio adds Resins, epoxy and Hydroxylated acrylic resin in the agitator, under the stirring of the speed of 300r/min, add solvent, talcum powder, barium sulfate, organobentonite powder, soybean lecithin in order successively, speed with 1500r/min stirs down slowly adding nanometer aluminium powder and nanometer Mg powder again, churning time is 30 minutes, obtains the first component;
(2) by formula ratio the modified by cardanol polyamide resin is added in the pot of getting the raw materials ready, under the stirring of the speed of 1000r/min, add solvent, high speed dispersion 10 minutes obtains the second component;
Needing described first component, second component when (3) constructing be 18:1 by formula ratio quality proportioning, mixes, and evenly stirs, and leaves standstill after 10 minutes and can use.
Embodiment 2:
The rich magnalium nano paint of the heavy anticorrosion epoxy in a kind of ocean, it is that 18:1 constitutes by the first and second two kinds of components according to the quality proportioning, according to the mass fraction, the first component comprises following component and content:
14 parts of E44 Resins, epoxy;
3 parts of Hydroxylated acrylic resins;
125 parts of nanometer aluminium powders;
28 parts of nanometer Mg powder;
3 parts of talcum powder;
2 parts in barium sulfate;
3 parts in organobentonite powder;
1 part of soybean lecithin;
10 parts of solvents, solvent are that dimethylbenzene and propyl carbinol are formulated according to volume ratio 5:1;
By ratio of quality and the number of copies, the second component comprises following component and content:
50 parts of modified by cardanol polyamide resins;
50 parts of solvents, solvent are that dimethylbenzene and propyl carbinol are formulated according to volume ratio 5:1.
The preparation in accordance with the following methods of the rich magnalium nano paint of the heavy anticorrosion epoxy in ocean, step comprises:
(1) pressing formula ratio adds Resins, epoxy and Hydroxylated acrylic resin in the agitator, under the stirring of the speed of 300r/min, add solvent, talcum powder, barium sulfate, organobentonite powder, soybean lecithin in order successively, speed with 1500r/min stirs down slowly adding nanometer aluminium powder and nanometer Mg powder again, churning time is 30 minutes, obtains the first component;
(2) by formula ratio the modified by cardanol polyamide resin is added in the pot of getting the raw materials ready, under the stirring of the speed of 1000r/min, add solvent, high speed dispersion 10 minutes obtains the second component;
Needing described first component, second component when (3) constructing be 18:1 by formula ratio quality proportioning, mixes, and evenly stirs, and leaves standstill after 10 minutes and can use.
Embodiment 3
The rich magnalium nano paint of the heavy anticorrosion epoxy in a kind of ocean, it is that 18:1 constitutes by the first and second two kinds of components according to the quality proportioning, according to the mass fraction, the first component comprises following component and content:
18 parts of E44 Resins, epoxy;
6 parts of Hydroxylated acrylic resins;
145 parts of nanometer aluminium powders;
30 parts of nanometer Mg powder;
6 parts of talcum powder;
4 parts in barium sulfate;
5 parts in organobentonite powder;
2 parts of soybean lecithins;
13 parts of solvents, solvent are that dimethylbenzene and propyl carbinol are formulated according to volume ratio 5:1;
By ratio of quality and the number of copies, the second component comprises following component and content:
60 parts of modified by cardanol polyamide resins;
40 parts of solvents, solvent are that dimethylbenzene and propyl carbinol are formulated according to volume ratio 5:1.
The preparation in accordance with the following methods of the rich magnalium nano paint of the heavy anticorrosion epoxy in ocean, step comprises:
(1) pressing formula ratio adds Resins, epoxy and Hydroxylated acrylic resin in the agitator, under the stirring of the speed of 300r/min, add solvent, talcum powder, barium sulfate, organobentonite powder, soybean lecithin in order successively, speed with 1500r/min stirs down slowly adding nanometer aluminium powder and nanometer Mg powder again, churning time is 30 minutes, obtains the first component;
(2) by formula ratio the modified by cardanol polyamide resin is added in the pot of getting the raw materials ready, under the stirring of the speed of 1000r/min, add solvent, high speed dispersion 10 minutes obtains the second component;
Needing described first component, second component when (3) constructing be 18:1 by formula ratio quality proportioning, mixes, and evenly stirs, and leaves standstill after 10 minutes and can use.
Embodiment 4:
The rich magnalium nano paint of the heavy anticorrosion epoxy in a kind of ocean, it is that 18:1 constitutes by the first and second two kinds of components according to the quality proportioning, according to the mass fraction, the first component comprises following component and content:
15 parts of E44 Resins, epoxy;
5 parts of Hydroxylated acrylic resins;
130 parts of nanometer aluminium powders;
30 parts of nanometer Mg powder;
6 parts of talcum powder;
2 parts in barium sulfate;
4 parts in organobentonite powder;
1 part of soybean lecithin;
10 parts of solvents, solvent are that dimethylbenzene and propyl carbinol are formulated according to volume ratio 5:1;
By ratio of quality and the number of copies, the second component comprises following component and content:
55 parts of modified by cardanol polyamide resins;
45 parts of solvents, solvent are that dimethylbenzene and propyl carbinol are formulated according to volume ratio 5:1.
The preparation in accordance with the following methods of the rich magnalium nano paint of the heavy anticorrosion epoxy in ocean, step comprises:
(1) pressing formula ratio adds Resins, epoxy and Hydroxylated acrylic resin in the agitator, under the stirring of the speed of 300r/min, add solvent, talcum powder, barium sulfate, organobentonite powder, soybean lecithin in order successively, speed with 1500r/min stirs down slowly adding nanometer aluminium powder and nanometer Mg powder again, churning time is 30 minutes, obtains the first component;
(2) by formula ratio the modified by cardanol polyamide resin is added in the pot of getting the raw materials ready, under the stirring of the speed of 1000r/min, add solvent, high speed dispersion 10 minutes obtains the second component;
Needing described first component, second component when (3) constructing be 18:1 by formula ratio quality proportioning, mixes, and evenly stirs, and leaves standstill after 10 minutes and can use.
Though above-mentioned the specific embodiment of the present invention is described; but be not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various modifications that creative work can make or distortion still in protection scope of the present invention.