CN103264268A - Method and device for preparing lead sheet by roller through lead electrolysis water cooling - Google Patents
Method and device for preparing lead sheet by roller through lead electrolysis water cooling Download PDFInfo
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- CN103264268A CN103264268A CN2013102296725A CN201310229672A CN103264268A CN 103264268 A CN103264268 A CN 103264268A CN 2013102296725 A CN2013102296725 A CN 2013102296725A CN 201310229672 A CN201310229672 A CN 201310229672A CN 103264268 A CN103264268 A CN 103264268A
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Abstract
The invention discloses a method for preparing a lead sheet by a roller through lead electrolysis water cooling. The method comprises the following steps of: after power is input, starting to rotate the roller through a rolling shaft, continuously injecting corresponding amount of circulating water under corresponding water pressure into the roller, and controlling the surface temperature of the roller; controlling the surface of the roller to contact the liquid level of a lead solution to adhere the lead solution to the surface of the roller, and continuously cooling the lead solution on the surface to form a thin lead sheet along with slow rotation of the roller; and continuously peeling the strip-shaped thin lead sheet obtained on the roller, and reversely rotating the roll to continuously coil the thin lead sheet. The device matched with the method consists of a lead adhesion roller 1, a cooling water pipe assembly 2, a sliding frame sealing ring 3, a rolling bearing 4, a water inlet pipe assembly 5, a bearing seat pressing cover welding assembly 6, a water outlet flange assembly 7, a water inlet pipe flange assembly 8, a sealing cushion 9, a rolling bearing flange supporting seat 10, a bearing pressing cover belt wheel assembly 11, a water outlet pipe orifice sealing cushion 12 and a water outlet supporting seat 13. The surface temperature of the lead adhesion roller is ingeniously controlled by water cooling, and through continuous rotation of the lead adhesion roller, lead sheets are continuously produced according to the cooling characteristic of the lead solution. Production efficiency and automaticity are high, and the labor intensity of operators is reduced. The quality of an obtained cathode casting sheet is high; the surface of the cathode casting sheet is straight and smooth without an opening, a hole, a folded corner or slag; pole drop is avoided; and short circuit is reduced, the current efficiency is improved, and the energy consumption is reduced.
Description
Technical field
The present invention relates to the cylinder preparation method of the used water-cooled negative electrode lead flake processed of the plumbous electrolysis tech of smelting, particularly a kind of plumbous electrolysis and relevant device.
Background technology
Electrolytic refining process is mostly adopted in plumbous refining, in plumbous electrolysis process flow process, use a large amount of cathode sheets, and cathode sheets is obtained through processing and preparing by thin lead flake.Manually-operated is adopted in traditional thin lead flake preparation, lead solution is added water in the ladle, then lead solution slowly is poured on the inclined steel plate, is cooled to a thin lead flake naturally, after manual removal gets off, just becomes the base material of making cathode sheets.This method production efficiency is low, and the lead flake profile is opened regular, and labour intensity is big, can not ensure the quality of products.
Summary of the invention
The cylinder preparation method and the device thereof that the purpose of this invention is to provide a kind of plumbous electrolysis water-cooled lead flake processed, make in the lead electrolysis cathode manufacture process, can guarantee that lead electrolysis cathode base sheet quality is good, automatically cast sheet continuously guarantee is provided for realizing negative electrode, and improved efficient and the automaticity of processing, alleviated labor strength.
The cylinder preparation method of a kind of plumbous electrolysis water-cooled lead flake processed, step is as follows:
The first step adopts the course of work based on the CFD software simulation water-cooled place processed cylinder of semi-true object emulation technology, obtains temperature cloud atlas and the speed cloud atlas of water-cooled film-making cylinder, finishes the structural design of water-cooled film-making cylinder;
Second step, adopt the welding of high-quality carbon element structural alloy steel, satisfy roller frame, size design requirement;
In the 3rd step, through machining, the cylinder surface roughness reaches 0.8 grade;
In the 4th step, through surface treatment, heatproof, the corrosion-resistant alloy layer of plating 0.20mm thickness carry out surface finish through superfine milling;
In the 5th step, cylinder and drainpipe assembling seal by backbone sealing ring and specific rubber sealing ring, make sticking plumbous drum assembly.
With the device that the cylinder preparation method of a kind of plumbous electrolysis water-cooled lead flake processed matches, be to be constituted by sticking plumbous drum assembly, cooling water pipe assembly, backbone sealing ring, rolling bearing, water inlet pipe assembly, bearing block gland group welding piece, delivery port flange assembly, water inlet pipe flange assembly, sealing gasket, rolling bearing flange bearing, bearing gland pulley assemblies, effluent pipe mouth sealing gasket and delivery port supporting base.Wherein, sealing gasket and rolling bearing are equipped with in sticking plumbous drum assembly two ends; The cooling water pipe assembly is formed by the steel plate welding processing, and connects with bolting, is processed with a plurality of apopores on every side, puts into conduit assembly in two and uses seal with elastometic washer; Bearing block gland group welding piece is formed by the steel plate welding processing, and is screwed with the rolling bearing flange bearing that is processed by steel plate and connects; Rolling bearing flange bearing connects with bolting with sticking plumbous cylinder; The bearing gland pulley assemblies is formed by the steel plate welding processing, is fixedly connected and realizes movable sealing by the balladeur train sealing ring with screw and rolling bearing flange bearing, realizes the high speed rotary motion of sticking plumbous cylinder by rolling bearing; The delivery port flange assembly is formed with the delivery port supporting base by stainless steel tube and stainless steel welding processing and is fixedly connected; The water inlet pipe flange assembly is formed to be screwed with the water inlet pipe assembly by the stainless steel welding processing and connects, and the effluent pipe mouth sealing gasket also is housed; Steel plate processes the delivery port supporting base and is fixedly connected by screw and unit frame.
The present invention is ingenious to utilize but characteristic of plumbous liquid cooling by the sticking plumbous cylinder surface temperature of water-cool control, sticking plumbous cylinder and the device thereof made by special method, continuous output lead flake, compare production efficiency height of the present invention, automaticity height with traditional artificial film-making technology; Adopt the control of PLC control system, alleviated labor strength greatly, and realize electrolytic lead refining equipment enlarging, automation, integrated, cleaner production, improved the technical merit of electrolytic lead refining equipment; The negative electrode casting tablet quality that obtains is good, the straight smooth imperforation in surface, no hole, nothing volume angle, and slag is not with on the surface, does not fall the utmost point, reduces short circuit and has improved current efficiency, cuts down the consumption of energy.
Description of drawings
Fig. 1 is drum apparatus structural representation of the present invention.
The specific embodiment
At first, the cylinder preparation method of a kind of plumbous electrolysis water-cooled lead flake processed prepares sticking plumbous drum assembly, and step is as follows:
The first step adopts the course of work based on the CFD software simulation water-cooled place processed cylinder of semi-true object emulation technology, obtains temperature cloud atlas and the speed cloud atlas of water-cooled film-making cylinder, finishes the structural design of water-cooled film-making cylinder;
Second step, adopt the welding of high-quality carbon element structural alloy steel, satisfy roller frame, size design requirement;
In the 3rd step, through machining, the cylinder surface roughness reaches 0.8 grade;
In the 4th step, through surface treatment, heatproof, the corrosion-resistant alloy layer of plating 0.20mm thickness carry out surface finish through superfine milling;
In the 5th step, sticking plumbous drum assembly is made in cylinder and drainpipe assembling, and seals by backbone sealing ring and specific rubber sealing ring.
The device that matches is to be made of sticking plumbous drum assembly 1, cooling water pipe assembly 2, backbone sealing ring 3, rolling bearing 4, water inlet pipe assembly 5, bearing block gland group welding piece 6, delivery port flange assembly 7, water inlet pipe flange assembly 8, sealing gasket 9, rolling bearing flange bearing 10, bearing gland pulley assemblies 11, effluent pipe mouth sealing gasket 12 and delivery port supporting base 13.
Wherein, sealing gasket 9 and rolling bearing 4 are equipped with in sticking plumbous drum assembly 1 two ends; Cooling water pipe assembly 2 is formed by the steel plate welding processing, and connects with bolting, is processed with a plurality of apopores on every side, puts into conduit assembly 5 in two and uses seal with elastometic washer; Bearing block gland group welding piece 6 is formed by the steel plate welding processing, and is screwed with the rolling bearing flange bearing 10 that is processed by steel plate and connects; Rolling bearing flange bearing 10 connects with sticking plumbous cylinder 1 usefulness bolting; Bearing gland pulley assemblies 11 is formed by the steel plate welding processing, is fixedly connected with screw and rolling bearing flange bearing 10, and balladeur train sealing ring 3 also is housed; Delivery port flange assembly 7 is formed with delivery port supporting base 13 by stainless steel tube and stainless steel welding processing and is fixedly connected; Water inlet pipe flange assembly 8 is formed to be screwed with water inlet pipe assembly 5 by the stainless steel welding processing and connects, and effluent pipe mouth sealing gasket 12 also is housed; Steel plate processes delivery port supporting base 13 and is fixedly connected by screw and unit frame.
Claims (2)
1. the cylinder preparation method of a plumbous electrolysis water-cooled lead flake processed, it is characterized in that: method step is as follows:
The first step adopts the course of work based on the CFD software simulation water-cooled place processed cylinder of semi-true object emulation technology, obtains temperature cloud atlas and the speed cloud atlas of water-cooled film-making cylinder, finishes the structural design of water-cooled film-making cylinder;
Second step, adopt the welding of high-quality carbon element structural alloy steel, satisfy roller frame, size design requirement;
In the 3rd step, through machining, the cylinder surface roughness reaches 0.8 grade;
In the 4th step, through surface treatment, heatproof, the corrosion-resistant alloy layer of plating 0.20mm thickness carry out surface finish through superfine milling;
In the 5th step, sticking plumbous drum assembly is made in cylinder and drainpipe assembling, and seals by backbone sealing ring and specific rubber sealing ring.
2. the device that matches according to the cylinder preparation method of the described a kind of plumbous electrolysis water-cooled of claim 1 lead flake processed, it is characterized in that: device is to be made of sticking plumbous drum assembly 1, cooling water pipe assembly 2, backbone sealing ring 3, rolling bearing 4, water inlet pipe assembly 5, bearing block gland group welding piece 6, delivery port flange assembly 7, water inlet pipe flange assembly 8, sealing gasket 9, rolling bearing flange bearing 10, bearing gland pulley assemblies 11, effluent pipe mouth sealing gasket 12 and delivery port supporting base 13, wherein, sealing gasket 9 and rolling bearing 4 are equipped with in sticking plumbous drum assembly 1 two ends; Cooling water pipe assembly 2 is formed by the steel plate welding processing, and connects with bolting, is processed with a plurality of apopores on every side, puts into conduit assembly 5 in two and uses seal with elastometic washer; Bearing block gland group welding piece 6 is formed by the steel plate welding processing, and is screwed with the rolling bearing flange bearing 10 that is processed by steel plate and connects; Rolling bearing flange bearing 10 connects with sticking plumbous cylinder 1 usefulness bolting; Bearing gland pulley assemblies 11 is formed by the steel plate welding processing, is fixedly connected with screw and rolling bearing flange bearing 10, and balladeur train sealing ring 3 also is housed; Delivery port flange assembly 7 is formed with delivery port supporting base 13 by stainless steel tube and stainless steel welding processing and is fixedly connected; Water inlet pipe flange assembly 8 is formed to be screwed with water inlet pipe assembly 5 by the stainless steel welding processing and connects, and effluent pipe mouth sealing gasket 12 also is housed; Steel plate processes delivery port supporting base 13 and is fixedly connected by screw and unit frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102296725A CN103264268A (en) | 2013-06-09 | 2013-06-09 | Method and device for preparing lead sheet by roller through lead electrolysis water cooling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102296725A CN103264268A (en) | 2013-06-09 | 2013-06-09 | Method and device for preparing lead sheet by roller through lead electrolysis water cooling |
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| CN103264268A true CN103264268A (en) | 2013-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013102296725A Pending CN103264268A (en) | 2013-06-09 | 2013-06-09 | Method and device for preparing lead sheet by roller through lead electrolysis water cooling |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108749257A (en) * | 2018-07-13 | 2018-11-06 | 浙江柏益科技有限公司 | A kind of water-cooling circulating device of plastic floor |
| CN111500956A (en) * | 2020-04-24 | 2020-08-07 | 重庆科技学院 | Stepless speed change cathode thin plate machine |
| CN112088845A (en) * | 2020-09-03 | 2020-12-18 | 张万容 | Automatic unloading formula lead skin preparation equipment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH10286651A (en) * | 1997-04-15 | 1998-10-27 | Mitsubishi Materials Corp | Mold for continuous casting |
| CN1597186A (en) * | 2004-07-22 | 2005-03-23 | 东南大学 | Water cooling roller for preparing rapid hardening metal thin band |
| CN102049489A (en) * | 2010-11-27 | 2011-05-11 | 江苏理士电池有限公司 | High-precision quick-cooling type double interlayer drum of lead strip die casting machine |
-
2013
- 2013-06-09 CN CN2013102296725A patent/CN103264268A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10286651A (en) * | 1997-04-15 | 1998-10-27 | Mitsubishi Materials Corp | Mold for continuous casting |
| CN1597186A (en) * | 2004-07-22 | 2005-03-23 | 东南大学 | Water cooling roller for preparing rapid hardening metal thin band |
| CN102049489A (en) * | 2010-11-27 | 2011-05-11 | 江苏理士电池有限公司 | High-precision quick-cooling type double interlayer drum of lead strip die casting machine |
Non-Patent Citations (3)
| Title |
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| 左时伦等: "DM机主要零部件的设计与制造", 《机床与液压》 * |
| 左时伦等: "水冷滚筒的关键零部件研制", 《机床与液压》 * |
| 张鹏等: "基于Fluent的水冷滚筒流场数值模拟与设计", 《重庆科技学院学报（自然科学版）》 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108749257A (en) * | 2018-07-13 | 2018-11-06 | 浙江柏益科技有限公司 | A kind of water-cooling circulating device of plastic floor |
| CN111500956A (en) * | 2020-04-24 | 2020-08-07 | 重庆科技学院 | Stepless speed change cathode thin plate machine |
| CN111500956B (en) * | 2020-04-24 | 2023-11-24 | 重庆科技学院 | Stepless speed change cathode Bao Banji |
| CN112088845A (en) * | 2020-09-03 | 2020-12-18 | 张万容 | Automatic unloading formula lead skin preparation equipment |
| CN112088845B (en) * | 2020-09-03 | 2022-08-19 | 张万容 | Automatic unloading formula lead skin preparation equipment |
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Application publication date: 20130828 |