CN103256501B - A kind of Combined LED illumination lamp - Google Patents

A kind of Combined LED illumination lamp Download PDF

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Publication number
CN103256501B
CN103256501B CN201310131963.0A CN201310131963A CN103256501B CN 103256501 B CN103256501 B CN 103256501B CN 201310131963 A CN201310131963 A CN 201310131963A CN 103256501 B CN103256501 B CN 103256501B
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light source
electrical
electrical interconnecting
end cover
source die
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CN103256501A (en
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王鹰华
刘海波
庞锋军
王锦亮
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Shanghai Sansi Technology Co Ltd
Jiashan Sansi Photoelectric Technology Co Ltd
Pujiang Sansi Optoelectronics Technology Co Ltd
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Shanghai Sansi Technology Co Ltd
Jiashan Sansi Photoelectric Technology Co Ltd
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Abstract

本发明公开一种组合式LED照明灯,由两个以上照明单元拼接而成,所述每个照明单元包括长条形外壳以及安装在外壳内的长条形光源模条,所述两个以上的照明单元是通过分别设置在照明单元两端的第一端盖和第二端盖拼接固定的,其中,所述第一端盖上安装有电气连接外部电源和每一光源模条线路板的第一电气转接板,所述每一光源模条通过第一端盖上开设的对应通孔即能实现光源模条与外壳之间的单独插拔以及光源模条与第一端盖之间的电气连通与关断。本发明所提供的LED照明灯,根据灯具所需的功率大小,将标准化生产的照明单元通过简单的结构进行拼装组合,既方便生产安装,又便于维修拆卸。

The invention discloses a combined LED lighting lamp, which is spliced by two or more lighting units. The lighting unit is spliced and fixed by the first end cover and the second end cover respectively arranged at both ends of the lighting unit, wherein the first end cover is installed with the first end cover which is electrically connected to the external power supply and the circuit board of each light source module. An electrical adapter board, each of the light source mold strips can realize the independent plugging and unplugging between the light source mold strip and the shell and the connection between the light source mold strip and the first end cover through the corresponding through hole opened on the first end cover. Electrical connection and disconnection. According to the required power of the lamp, the LED lighting lamp provided by the present invention assembles and combines standardized production lighting units through a simple structure, which is not only convenient for production and installation, but also convenient for maintenance and disassembly.

Description

一种组合式LED照明灯A combined LED lighting lamp

技术领域technical field

本发明涉及一种LED照明灯,更具体的说,涉及一种由多单元拼接的组合式LED照明灯。The invention relates to an LED illuminating lamp, more specifically, to a combined LED illuminating lamp spliced by multiple units.

背景技术Background technique

随着LED作为新型光源越来越多的应用到照明灯上,LED照明灯进入了大规模生产的阶段。为了提高生产效率,通常将光源模块化,即将多个LED光源集成到一根光源模条上,再将多根这样的光源模条通过一定的结构拼装成整体灯具。在以往的LED灯具生产过程中,每个灯具都是由各种零件组合而成,因此,组装灯具的过程十分繁复,势必造成生产效率低下,同时,由于每个灯具具有大量零部件,也会造成灯具的工作可靠性降低。还有,在现场使用过程中出现故障需要维修时,普通的LED灯具的电极引线通常被胶体密封固定,拆卸时必须采用破坏性的方法才能将光源模条拆下来,这给现场拆装造成很大的不便。As LEDs are more and more applied to lighting lamps as a new type of light source, LED lighting lamps have entered the stage of mass production. In order to improve production efficiency, the light source is usually modularized, that is, multiple LED light sources are integrated into one light source mold strip, and then a plurality of such light source mold strips are assembled into a whole lamp through a certain structure. In the previous production process of LED lamps, each lamp was composed of various parts. Therefore, the process of assembling the lamps is very complicated, which will inevitably lead to low production efficiency. At the same time, because each lamp has a large number of parts, it will also Cause the working reliability of lamps and lanterns to reduce. In addition, when a fault occurs during on-site use and needs to be repaired, the electrode leads of ordinary LED lamps are usually sealed and fixed by colloid. When disassembling, destructive methods must be used to remove the light source mold strip, which causes great damage to the on-site disassembly and assembly. Big inconvenience.

发明内容Contents of the invention

本发明为解决上述技术问题,提供一种组合式LED照明灯,根据灯具所需的功率大小,将标准化生产的照明单元通过简单的结构进行拼装组合,既方便生产安装,又便于维修拆卸。In order to solve the above technical problems, the present invention provides a combined LED lighting lamp. According to the required power of the lamp, standardized production of lighting units is assembled and combined through a simple structure, which is convenient for production and installation, and is also convenient for maintenance and disassembly.

为达到上述目的,本发明所采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the present invention is as follows:

一种组合式LED照明灯,由两个以上照明单元拼接而成,所述每个照明单元包括长条形外壳以及安装在外壳内的长条形光源模条,所述两个以上的照明单元通过分别设置在照明单元两端的第一端盖和第二端盖拼接固定起来,其中,所述第一端盖上安装有电气连接外部电源和每一光源模条线路板的第一电气转接板,所述每一光源模条通过第一端盖上开设的对应通孔即能实现光源模条与外壳之间的单独插拔以及光源模条与第一端盖之间的电气连通与关断。A combined LED lighting lamp, which is spliced by two or more lighting units, each lighting unit includes a strip-shaped shell and a strip-shaped light source mold strip installed in the shell, and the two or more lighting units Splicing and fixing the first end cover and the second end cover respectively arranged at both ends of the lighting unit, wherein the first end cover is installed with a first electrical connection for electrically connecting the external power supply and the circuit board of each light source module Each of the light source mold strips can be individually plugged and pulled out between the light source mold strips and the housing through the corresponding through holes opened on the first end cover, and the electrical connection and closure between the light source mold strips and the first end cover can be realized. broken.

所述第一端盖上对应每一照明单元处均设置有一块第二电气转接板,用于将每一光源模条与所述的第一电气转接板电气连接起来,所述第二电气转接板与第一电气转接板之间导线连接。A second electrical adapter plate is provided on the first end cover corresponding to each lighting unit, for electrically connecting each light source mold strip to the first electrical adapter plate, and the second electrical adapter plate Wires are connected between the electrical adapter board and the first electrical adapter board.

所述光源模条线路板在安装第一端盖的一端设置有电气转接件,所述电气转接件上安装有金属弹片,与所述第二电气转接板上安装的金属触点位置对应,在将光源模条安装到位后,金属弹片与金属触点接触,实现光源模条与第二电气转接板的电气连接。The light source mold strip circuit board is provided with an electrical adapter at one end where the first end cover is installed, and a metal shrapnel is installed on the electrical adapter, which is in contact with the metal contact position installed on the second electrical adapter board. Correspondingly, after the light source mold strip is installed in place, the metal shrapnel contacts the metal contacts to realize the electrical connection between the light source mold strip and the second electrical adapter board.

所述第一端盖的外侧设置有端盖盖板,用于将所述的第一电气转接板、第二电气转接板以及第一端盖上用于光源模条插拔的通孔盖住。The outer side of the first end cover is provided with an end cover cover plate, which is used to connect the first electrical adapter plate, the second electrical adapter plate, and the through holes on the first end cover for plugging and unplugging the light source mold strips. cover.

所述端盖盖板通过第一端盖一侧设置的卡扣以及另一侧设置的转轴实现与第一端盖之间的固定和翻转。The cover plate of the end cover is fixed and flipped with the first end cover through the buckle provided on one side of the first end cover and the rotating shaft provided on the other side.

所述第一电气转接板、第二电气转接板分别安装在第一端盖上开设的电气槽内。The first electrical adapter board and the second electrical adapter board are respectively installed in electrical slots opened on the first end cover.

所述第一端盖上开设的通孔形状与所述光源模条一端安装的电气转接件的形状相匹配。The shape of the through hole opened on the first end cover matches the shape of the electrical adapter installed at one end of the light source mold strip.

所述照明单元的外壳所采用的第一型材与安装所述光源模条线路板所采用的第二型材之间通过插槽插入的方式配合安装。The first profile used for the shell of the lighting unit is fitted with the second profile used for installing the circuit board of the light source module through slot insertion.

本发明带来的有益效果如下:The beneficial effects brought by the present invention are as follows:

照明单元采用标准化生产,各个照明单元之间仅需通过设置在其两端的端盖固定,从而拼接成不同功率大小的LED照明灯。通过在端盖上设置一定的结构,实现照明单元与端盖之间的机械和电气连接。同时,在灯具的安装和拆卸时,不需要复杂的过程和工具,只需通过简单的插拔,即可对需要安装和拆卸的照明单元中的光源模条进行操作。The lighting units are produced in a standardized manner, and each lighting unit only needs to be fixed by the end caps arranged at both ends, so as to be spliced into LED lighting lamps of different power sizes. By setting a certain structure on the end cover, the mechanical and electrical connection between the lighting unit and the end cover is realized. At the same time, when installing and dismounting the lamp, no complicated process and tools are required, and the light source mold strip in the lighting unit to be installed and disassembled can be operated by simply plugging and unplugging.

附图说明Description of drawings

图1是本发明所提供的一实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment provided by the present invention;

图2是图1中照明单元的横截面图;Fig. 2 is a cross-sectional view of the lighting unit in Fig. 1;

图3是图1中照明单元与第一端盖连接的一端与第二转接线路板装配的示意图;Fig. 3 is a schematic diagram of the assembly of one end of the lighting unit connected to the first end cover and the second transfer circuit board in Fig. 1;

图4是图1中照明单元与第一端盖连接的一端的部分分解图;Fig. 4 is a partially exploded view of one end of the lighting unit connected to the first end cover in Fig. 1;

图5是图1中第一端盖内侧结构示意图;Fig. 5 is a schematic diagram of the inner structure of the first end cover in Fig. 1;

图6是图1中第一端盖外侧结构示意图;Fig. 6 is a schematic diagram of the outer structure of the first end cover in Fig. 1;

图7是图1中第二电气转接板与电气转接件之间配合的结构示意图。FIG. 7 is a schematic diagram of the structure of cooperation between the second electrical adapter board and the electrical adapter in FIG. 1 .

具体实施方式detailed description

以下通过附图和具体实施例对本发明技术方案做一详细描述:The technical solution of the present invention is described in detail below by means of the accompanying drawings and specific embodiments:

图1所示,本发明所提供的组合式LED照明灯的一实施例,是由两个照明单元3拼接而成。两个照明单元3通过螺丝连接的方式分别固定在其两端设置的第一端盖1和第二端盖2上。外接电源通过线缆连接在第一端盖1上,为照明单元3提供工作电压。As shown in FIG. 1 , an embodiment of the combined LED lighting provided by the present invention is formed by splicing two lighting units 3 . The two lighting units 3 are respectively fixed on the first end cover 1 and the second end cover 2 provided at both ends thereof by means of screw connection. The external power supply is connected to the first end cover 1 through cables to provide working voltage for the lighting unit 3 .

图2所示,照明单元3的横截面示意图,本实施例的LED照明灯为反射式,LED光源上方罩设反光罩。外壳所采用的第一型材5为长条形。LED光源焊接在光源模条线路板6上,光源模条线路板6通过高导热胶粘贴在第二型材7上,第二型材7插入第一型材5上开设的插槽内固定。照明单元3的出光口安装玻璃面罩8,玻璃面罩8与第一型材5之间安装密封条9。在第一型材5外侧通过第三型材10将第一型材5与玻璃面罩8密封固定。As shown in FIG. 2 , a schematic cross-sectional view of the lighting unit 3 , the LED lighting lamp in this embodiment is reflective, and a reflector is placed above the LED light source. The first profile 5 used in the shell is in the shape of a long strip. The LED light source is welded on the light source mold strip circuit board 6, and the light source mold strip circuit board 6 is pasted on the second profile 7 by high thermal conductivity glue, and the second profile 7 is inserted into the slot provided on the first profile 5 to fix. A glass cover 8 is installed at the light outlet of the lighting unit 3 , and a sealing strip 9 is installed between the glass cover 8 and the first profile 5 . The first profile 5 and the glass cover 8 are sealed and fixed by the third profile 10 outside the first profile 5 .

图3所示,在照明单元3与第一端盖1内侧连接的一端设置电气转接件11。电气转接件11焊接在光源模条线路板6上。第一端盖1内侧安装第二电气转接板13。第二电气转接板13上设置有两个金属触点14,电气转接件11上对应金属触点14的位置设置有金属弹片15。As shown in FIG. 3 , an electrical adapter 11 is provided at the end where the lighting unit 3 is connected to the inner side of the first end cover 1 . The electrical adapter 11 is welded on the circuit board 6 of the light source mold strip. A second electrical adapter board 13 is installed inside the first end cover 1 . Two metal contacts 14 are provided on the second electrical adapter board 13 , and metal elastic pieces 15 are provided on the electrical adapter 11 at positions corresponding to the metal contacts 14 .

图4是图1中照明单元3与第一端盖1连接的一端的部分分解图。图中第二电气转接板13与安装在光源模条线路板6上的电气转接件11连接。FIG. 4 is a partially exploded view of one end of the lighting unit 3 connected to the first end cover 1 in FIG. 1 . In the figure, the second electrical adapter board 13 is connected with the electrical adapter 11 installed on the circuit board 6 of the light source module.

图5所示的第一端盖1的内侧结构示意图,第一端盖1内侧开设有电气槽用于安装第二电气转接板13。第二电气转接板13为两块,分别对应两个照明单元3。第二电气转接板13上设置有两个金属触点14,电气转接件11上设置有金属弹片15,如图7所示,在光源模条插入外壳后,金属弹片15与金属触点14接触实现电气连通。从而使光源模条线路板6与第二电气转接板13电气连接起来,当光源模条从外壳内拔出时,金属触点14与金属弹片15分离,光源模条的电路断开。FIG. 5 shows a schematic diagram of the inner structure of the first end cover 1 , an electrical groove is opened inside the first end cover 1 for installing the second electrical adapter board 13 . There are two second electrical adapter boards 13 corresponding to two lighting units 3 respectively. Two metal contacts 14 are arranged on the second electrical adapter plate 13, and metal domes 15 are arranged on the electrical adapter 11. As shown in FIG. 14 contacts for electrical communication. Therefore, the light source mold strip circuit board 6 is electrically connected with the second electrical adapter board 13. When the light source mold strip is pulled out from the housing, the metal contact 14 is separated from the metal shrapnel 15, and the circuit of the light source mold strip is disconnected.

图6所示,第一端盖1的外侧结构示意图,第一端盖1外侧开设有电气槽用于安装第一电气转接板12。第一电气转接板12用于连接外部电源。第一电气转接板12与第二电气转接板13之间用导线连接。端盖盖板16通过转轴17实现与第一端盖1之间的翻转。第一端盖1的上端设置卡扣18,实现端盖盖板16与第一端盖1的固定。第一端盖1上对应每一照明单元3的光源模条的位置均开设有通孔19,该通孔19的形状与电气转接件11的形状相匹配,以方便光源模条通过该通孔19进行插拔。As shown in FIG. 6 , a schematic diagram of the outer structure of the first end cover 1 , an electrical groove is opened on the outer side of the first end cover 1 for installing the first electrical adapter board 12 . The first electrical adapter board 12 is used for connecting an external power source. The first electrical adapter board 12 and the second electrical adapter board 13 are connected by wires. The cover plate 16 of the end cover realizes turning over with the first end cover 1 through the rotating shaft 17 . The upper end of the first end cover 1 is provided with buckles 18 to realize the fixing of the end cover plate 16 and the first end cover 1 . On the first end cover 1, a through hole 19 is opened at the position corresponding to the light source mold strip of each lighting unit 3, and the shape of the through hole 19 matches the shape of the electrical adapter 11 to facilitate the light source mold strip to pass through Hole 19 is plugged in.

正常使用时,端盖盖板16通过卡扣18将第一电气转接板12和第二电气转接板13以及通孔19盖住。During normal use, the end cover plate 16 covers the first electrical adapter plate 12 , the second electrical adapter plate 13 and the through hole 19 through the buckle 18 .

安装和拆卸时,将卡扣18打开,翻开端盖盖板16,将光源模条通过通孔19整体抽出。因此当灯具的其中一个光源模条出现故障时,只需打开端盖盖板16,即可对光源模条上的LED光源及其线路板进行维修和更换。During installation and disassembly, the buckle 18 is opened, the end cover cover plate 16 is turned over, and the light source mold strip is pulled out through the through hole 19 as a whole. Therefore, when one of the light source mold strips of the light fixture breaks down, the LED light source on the light source mold strip and its circuit board can be repaired and replaced only by opening the end cover cover plate 16 .

本实施例的LED照明灯是由两个照明单元3拼接而成。在实际应用中,可根据所需要的功率大小,选择照明单元3的个数,同时配合具有相应电气转接件11以及相应第二电气转接板13和通孔19的第一端盖1装配即可。The LED lighting lamp of this embodiment is formed by splicing two lighting units 3 . In practical applications, the number of lighting units 3 can be selected according to the required power, and at the same time, it can be assembled with the first end cover 1 having corresponding electrical adapters 11 and corresponding second electrical adapter plates 13 and through holes 19 That's it.

Claims (8)

1. a kind of Combined LED illumination lamp, is spliced by two or more lighting unit, and each described lighting unit includes strip Shape shell and the strip light source die strip installed in inside the shell, it is characterised in that the lighting unit more than described two is logical Cross the first end cap for being separately positioned on lighting unit two ends and the second end cap splicing is fixed, wherein, lighting unit and first end One end of lid inner side connection is provided with electrical interconnecting part, and electrical connection external power source and each light are provided with the first end lid First electrical interconnecting plate of source mould bar wiring board, is provided with the second electrical interconnecting plate, the welding of electrical interconnecting part on the inside of the first end cap On light source die strip wiring board, the second electrical interconnecting plate is connected with the electrical interconnecting part on light source die strip wiring board, institute The number for stating the second electrical interconnecting plate is corresponding with the number of lighting unit, and each light source die strip is by opening up on first end lid Corresponding through hole can realize the independent plug between light source die strip and shell and the electricity between light source die strip and the first end cap Gas is connected and shut-off.
2. Combined LED illumination lamp according to claim 1, it is characterised in that each photograph of correspondence on the first end lid One block of the second electrical interconnecting plate is provided with bright unit, for by each light source die strip and the first described electrical interconnecting Plate electrical connection is got up, wire connection between the second electrical interconnecting plate and the first electrical interconnecting plate.
3. Combined LED illumination lamp according to claim 2, it is characterised in that the light source die strip wiring board is being installed One end of first end cap is provided with the electrical interconnecting part, is provided with metal clips on the electrical interconnecting part, with described second The hard contact position correspondence installed on electrical interconnecting plate, after light source die strip is installed in place, metal clips and hard contact Contact, realizes the electrical connection of light source die strip and the second electrical interconnecting plate.
4. Combined LED illumination lamp according to claim 3, it is characterised in that be provided with the outside of first end cap End cap cover plate, for light source die strip will be used on the first described electrical interconnecting plate, the second electrical interconnecting plate and first end lid The through hole of plug is covered.
5. Combined LED illumination lamp according to claim 4, it is characterised in that the end cap cover plate passes through the first end cap The rotating shaft that the buckle and opposite side that side is arranged is arranged is realized and fixation and upset between the first end cap.
6. Combined LED illumination lamp according to claim 4, it is characterised in that the first electrical interconnecting plate, second electric Gas pinboard is separately mounted in the electrical groove open up on first end lid.
7. Combined LED illumination lamp according to claim 4, it is characterised in that the through hole opened up on the first end lid The mating shapes of the electrical interconnecting part that shape is installed with described light source die strip one end.
8. Combined LED illumination lamp according to claim 1, it is characterised in that the shell of the lighting unit is adopted The first section bar and install the light source die strip wiring board using the second section bar between coordinated by way of slot insertion Install.
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