Background technology
Atmosphere pollution is one of present outstanding problem of environmental pollution of China, industrial waste gas is the main source of atmosphere pollution, agricultural, social environment, natural environment and health of people are had serious harm, and " 12 " planning will be set up nationwide atmosphere environment supervision.Organic exhaust gas is refractory one of body of regulating the flow of vital energy in the industrial waste gas, can produce various organic compounds in the industrial production, mainly comprise various hydro carbons, alcohols, aldehydes, acids, ketone and amine etc., organic exhaust gas can enter human body by respiratory tract and skin, cause temporary and permanent pathology can for people's system such as breathing, blood, liver and organ, be detrimental to health.Organic wastewater soluble in water is adopted conventional improvement method usually, as absorption, condensation, absorption etc.; And to being insoluble in the organic wastewater of water, administer complex process, cost of investment height at present, and governance efficiency is not ideal.
Absorption method is the method that a kind of improvement commonly used contains volatile organic matter, and wherein active carbon adsorption is most widely used, but it have non-refractory, under moistening condition, can not keep good adsorption capacity, inflammable, cost is high and the shortcoming of secondary pollution etc.
Absorption process is the chemical separating operation of morning, technical maturity, applied range of a kind of development, can recycle pollutant simultaneously at the elimination gaseous contaminant, and be one of atmosphere improvement technology commonly used.The height of absorption process absorption efficiency depends primarily on absorbent.
Summary of the invention
The purpose of this invention is to provide a kind of oil-in-water is that emulsion is administered the device of organic exhaust gas and the method for administering organic exhaust gas thereof.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of oil-in-water is the device that emulsion is administered organic exhaust gas, comprises that packed absorber, oil-in-water that order is joined are emulsion circulating sprayer and oil water separator.
The applicant finds after deliberation: packed absorber and oil-in-water are that to utilize oil-in-water be that emulsion can efficiently be removed oil phase and the dust granules thing in the organic exhaust gas to the emulsion circulating sprayer, and isolate liquid phase and oil phase by oil water separator, thereby the oil-in-water in the recycling liquid phase is emulsion and reclaims oil phase, reduces resource consumptions such as water body greatly; Emulsion is as a kind of absorbent, the surface has hydrophilic group and lipophilic group, can make immiscible two-phase (as oil and water) miscible mutually, and formation homogeneous dispersion or emulsified body, thereby change original physical state, and absorbed the emulsion of oil phase in the organic exhaust gas, according to the similar principle that mixes, absorption efficiency to oil phase in the organic exhaust gas can significantly improve, and removes the oil phase in the organic exhaust gas substantially.
Above-mentioned emulsion spray equipment comprises emulsion box, fluid level controller.
In order to improve the detergence(-cy) of device, above-mentioned gas skirt and the gas gathering manifold that is cascaded that also comprise, gas gathering manifold is connected with packed absorber.
In order to guarantee the regulation effect of emulsion, comprise that also with oil-in-water be the demister that the emulsion circulating sprayer is connected.
Above-mentioned demister is mainly used in suppressing emulsion and absorbs the foam that organic exhaust gas produces, guarantee that oil-in-water is the removal efficient of emulsion, its principle is to utilize breaking-froth breaking effect, need to add in breakdown of emulsion and the froth breaking process emulsifying agent of adverse effect at some, with the balance of destruction emulsion, thus the generation of inhibition foam.
In order further to improve the detergence(-cy) of device, also comprise the absorbent charcoal adsorber that is connected with demister.
Administer the back gas purging for convenience, also comprise the air-introduced machine that links to each other with absorbent charcoal adsorber.
Above-mentioned absorbent charcoal adsorber can not established yet, and when not establishing, air-introduced machine links to each other with demister.
Above-mentioned oil-in-water is the method that emulsion is administered the device improvement organic exhaust gas of organic exhaust gas, comprises the following steps that order is joined:
A, organic exhaust gas are the emulsion circulating sprayer through packed absorber and oil-in-water successively;
The liquid of B, spray equipment gained through oil water separator separate liquid phase and oil phase;
The liquid phase of gained enters spray equipment and recycles among C, the step B;
D, the oil phase of gained among the step B reclaimed purify, directly as solvent naphtha or be used as fuel.
Oil-in-water be in the emulsion circulating sprayer used emulsion can for cationic, anionic with and nonionic.
In order to improve the efficient of improvement, oil-in-water is that used emulsion is that mass concentration is the oil-in-water emulsion of 1-10% in the emulsion circulating sprayer.
Above-mentioned emulsion refers to the solution of emulsifying agent.
The applicant finds after deliberation: adopt above-mentioned emulsion, can make oil phase solubilising in water of hydrophobicity organic exhaust gas can effectively remove the oil phase that is insoluble in water (solubility in water is less than 5%) in the organic exhaust gas more than 65%.
In order to improve the stability of emulsion, improve the efficient of administering simultaneously, described oil-in-water is that the used emulsifying agent of emulsion is NPE, the mass ratio of nonyl phenol and oxirane is 1:(1-4 in the raw material of NPE).
In order to improve the efficient of improvement, the temperature that emulsion absorbs organic exhaust gas is 15~50 ℃, and gas liquid ratio is 1000~10000Nm
3/ m
3The applicant finds that after deliberation with this understanding, it is best that regulation effect reaches, and removes efficient and reach more than 96%.
The technology that the present invention does not specify is prior art.
Oil-in-water of the present invention is that the apparatus structure of emulsion improvement organic exhaust gas is simple, easy to use, utilizing oil-in-water is that emulsion absorbs the oil phase of removing in the organic exhaust gas, remove efficient and reach high 90%-99%(according to the physicochemical property of organic exhaust gas), removal efficient to the dust granules thing reaches more than 98% simultaneously, significantly reduces the dust pollution discharging; Utilize demister to guarantee its treatment effeciency, non-secondary pollution; Adopt oil water separator that oil phase is separated with emulsion, the emulsion circulation after the separation absorb organic exhaust gas oil phase, improve recycling economy, greatly reduce resource consumption such as water body, reduce operating cost.
Embodiment 1
Oil-in-water is the device that emulsion is administered organic exhaust gas, comprises that gas skirt, gas gathering manifold, packed absorber, oil-in-water that order is joined are emulsion circulating sprayer and oil water separator; Comprise that also with oil-in-water be demister, absorbent charcoal adsorber and the air-introduced machine that the emulsion circulating sprayer links to each other in proper order.
As shown in Figure 1, be that the key step that device that emulsion is administered organic exhaust gas is administered organic exhaust gas is with oil-in-water: organic exhaust gas enters packed absorber successively after collecting, oil-in-water is the emulsion circulating sprayer, adopting oil-in-water is that emulsion carries out emulsification, absorbs and remove the oil phase in the organic exhaust gas in the mode that spray absorbs, absorbed the emulsion of oil phase according to the similar principle that mixes, can be to the absorption of oil phase in the organic exhaust gas, efficient can significantly improve, and removes the dust granules thing simultaneously; Emulsion behind the spray flows into the ditch, flow into catch pit through screen pack, enrichment the emulsion of organic exhaust gas composition, after leaving standstill, by oil water separator separation of oil is come out, water flows into another ditch, and to enter oil-in-water be that the emulsion circulating sprayer recycles, greatly the conserve water resource.Oil-in-water is that emulsion can produce small amount of foam when absorb removing in the organic exhaust gas oil phase, can utilize this moment demister to suppress the generation of small amount of foam, guarantee that oil-in-water is the removal efficient of emulsion, its principle is mainly to adopt breaking-froth breaking effect, need in the process of breakdown of emulsion and froth breaking at some, the emulsifying agent that adds adverse effect, with the balance of destruction emulsion, thus the generation of inhibition foam.Above-mentioned oil-in-water is that the operating temperature of emulsion circulating sprayer is 25 ℃.
Oil-in-water is that the emulsion in the emulsion circulating sprayer is that mass concentration is 4% NPE (nonyl phenol and oxirane mass ratio 1:2 in the raw material of NPE);
In said apparatus, feed concentration 1000mg/m
3Dimethylbenzene gas, control gas liquid ratio (Nm
3/ m
3) be 3000, continue 3h;
Dimethylbenzene discharge capacity after said apparatus is handled is about 40mg/m
3(utilizing thermal desorption sample introduction gas chromatograph (national examination criteria) to detect in real time) meets " discharge standard of air pollutants " (GB16297-1996), and the clearance of dimethylbenzene is 96%.