CN103247478B - Contact totally enclosed contactor - Google Patents
Contact totally enclosed contactor Download PDFInfo
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- CN103247478B CN103247478B CN201310133609.1A CN201310133609A CN103247478B CN 103247478 B CN103247478 B CN 103247478B CN 201310133609 A CN201310133609 A CN 201310133609A CN 103247478 B CN103247478 B CN 103247478B
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- iron core
- contact
- armature
- static
- movable contact
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 51
- 230000003068 static effect Effects 0.000 claims abstract description 42
- 230000007704 transition Effects 0.000 claims abstract description 24
- 239000007789 gas Substances 0.000 abstract description 8
- 239000000428 dust Substances 0.000 abstract description 6
- 239000002360 explosive Substances 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 abstract description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Electromagnets (AREA)
Abstract
Description
技术领域 technical field
本发明涉及电气设备技术领域,具体涉及一种应用于电力、配电与用电领域的起开关作用的接触器。 The invention relates to the technical field of electrical equipment, in particular to a contactor which functions as a switch and is applied in the fields of electric power, power distribution and power consumption.
背景技术 Background technique
接触器是指工业电中利用电磁线圈流过电流产生磁场,使触头闭合,以达到控制负载的电器。传统的接触器通常由电磁系统(衔铁、静铁芯、电磁线圈)、触头系统(动触头和静触头)及灭弧装置组成。因可快速切断交流与直流主回路和可频繁地接通与大电流控制电路的装置,所以经常应用于电动机做为控制对象,也可用作控制工厂设备﹑电热器﹑工作母机和各样电力机组等电力负载。 A contactor refers to an electrical appliance that uses an electromagnetic coil to flow through an electric current to generate a magnetic field to close the contacts in industrial electricity to control the load. A traditional contactor usually consists of an electromagnetic system (armature, static iron core, electromagnetic coil), a contact system (moving contact and static contact) and an arc extinguishing device. Because it can quickly cut off the AC and DC main circuits and can frequently connect to the high-current control circuit, it is often used as a control object for motors, and can also be used to control factory equipment, electric heaters, working machines and various electric power Units and other electrical loads.
传统接触器由于存在动静磁铁结构的影响,触点无法进行全封闭,因此其技术缺陷是开放式的,即前述电磁系统和触头系统是没有封闭的,这种结构存在的缺点是:第一、灰尘等外界杂质易进入附着在触点上,经长时间使用后会导致触点上累积一层灰尘,不仅可能造成接触不良,还会增大触点间的电阻,导致接触器工作时温度升高超过规定值,影响正常工作甚至损坏接触器,如要清理这些灰尘则要拆开接触器,其操作相当麻烦;第二、触点在相互接触的一瞬间有时会产生火花,即使设置了灭弧装置,也不能完全消除火花点燃瓦斯等易燃易爆气体的风险,存在一定的安全隐患。因此,传统的接触器不能直接应用于存在易燃易爆气体的场所,需加装防护装置才能使用,这不仅会增加额外的使用成本,且防护效果不够理想。 Due to the influence of the dynamic and static magnet structure of the traditional contactor, the contacts cannot be fully enclosed, so its technical defect is open, that is, the aforementioned electromagnetic system and contact system are not closed. The disadvantages of this structure are: first External impurities such as dust and dust are easy to enter and attach to the contacts. After a long period of use, a layer of dust will accumulate on the contacts, which may not only cause poor contact, but also increase the resistance between the contacts, resulting in a high If the rise exceeds the specified value, it will affect the normal work and even damage the contactor. If you want to clean the dust, you need to disassemble the contactor. The operation is quite troublesome; The arc extinguishing device cannot completely eliminate the risk of sparks igniting flammable and explosive gases such as gas, and there are certain safety hazards. Therefore, traditional contactors cannot be directly applied to places where flammable and explosive gases exist, and need to be installed with protective devices before they can be used. This will not only increase the additional cost of use, but also the protective effect is not ideal.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种结构设计合理、安全可靠的触点全封闭式接触器。 The technical problem to be solved by the present invention is to provide a fully enclosed contactor with reasonable structure design, safety and reliability.
为解决上述技术问题,本发明采用如下技术方案:一种触点全封闭式接触器,其特征在于:包括动触点、动触点支架、动触点弹簧、静触点、衔铁、底座、缓冲弹簧、静铁芯及电磁线圈,静铁芯安装在底座上,电磁线圈安装在静铁芯上,衔铁设于静铁芯上方,缓冲弹簧固定在衔铁底面,动触点支架固定在衔铁上面,动触点固定在动触点支架上,静触点分别对应固定在动触点的上下方,两动触点之间由动触点弹簧连接;动触点支架与衔铁之间、静铁芯底面与底座之间均设有衬垫;该接触器还包括一封闭式的壳体,壳体固定在底座上,壳体将动触点、动触点支架、动触点弹簧、衔铁及缓冲弹簧密封在内,静触点的触点一端伸入在壳体内,另一端伸出于壳体外;壳体与底座之间设有磁力过渡铁芯,磁力过渡铁芯下端穿过壳体与静铁芯接触,上端穿过壳体凸露于衔铁下方。静触点和磁力过渡铁芯均可采用注塑等方式与壳体结合在一起,其结合部为密封结构。 In order to solve the above technical problems, the present invention adopts the following technical solution: a fully enclosed contactor, characterized in that it includes a moving contact, a moving contact bracket, a moving contact spring, a static contact, an armature, a base, Buffer spring, static iron core and electromagnetic coil, the static iron core is installed on the base, the electromagnetic coil is installed on the static iron core, the armature is set above the static iron core, the buffer spring is fixed on the bottom of the armature, and the movable contact bracket is fixed on the armature. The moving contact is fixed on the moving contact bracket, and the static contacts are respectively fixed on the upper and lower sides of the moving contact, and the two moving contacts are connected by a moving contact spring; between the moving contact bracket and the armature, the static iron core There is a gasket between the bottom surface and the base; the contactor also includes a closed shell, which is fixed on the base, and the shell holds the movable contact, the movable contact bracket, the movable contact spring, the armature and the buffer The spring is sealed inside, one end of the static contact extends into the housing, and the other end protrudes out of the housing; a magnetic transition iron core is provided between the housing and the base, and the lower end of the magnetic transition iron core passes through the housing and the static The iron core is in contact, and the upper end protrudes below the armature through the shell. Both the static contact and the magnetic transition iron core can be combined with the housing by injection molding, and the joint is a sealed structure.
进一步地,所述磁力过渡铁芯为与静铁芯上部结构对应的若干块,每一块磁力过渡铁芯相互独立且下端均与静铁芯的凸起部分相接触。磁力过渡铁芯可将电磁线圈通电产生的磁场传导到壳体内部,并作用于衔铁。 Further, the magnetic transition iron cores are several pieces corresponding to the upper structure of the static iron core, and each magnetic transition iron core is independent of each other and the lower ends are in contact with the convex part of the static iron core. The magnetic transition iron core can conduct the magnetic field generated by the electromagnetic coil to the inside of the housing and act on the armature.
本发明通过采用全封闭式的壳体将动触点、动触点支架、动触点弹簧、衔铁及缓冲弹簧密封在内,并采用磁力过渡铁芯作为磁场传导机构,其解决了将触点封闭后磁场的传导问题,从而可以将接触器的内部与外界隔绝开来,避免灰尘等杂质进入,保证其能长期正常工作;因将外界可能存在的瓦斯等易燃易爆气体隔绝开来,可保证触点接触时产生的火花不会将气体引燃或引爆,因此本发明不用加装任何额外防护装置而可直接应用于存在易燃易爆气体的环境中,消除了安全隐患,更为安全可靠,还可大大降低使用成本。 The present invention seals the movable contact, the movable contact bracket, the movable contact spring, the armature and the buffer spring by adopting a fully enclosed shell, and adopts the magnetic transition iron core as the magnetic field transmission mechanism, which solves the problem of the contact The conduction of the magnetic field after sealing can isolate the inside of the contactor from the outside world, avoid dust and other impurities from entering, and ensure that it can work normally for a long time; because it isolates the flammable and explosive gases that may exist in the outside world, It can ensure that the sparks generated when the contacts are in contact will not ignite or detonate the gas. Therefore, the present invention can be directly applied in the environment where there are flammable and explosive gases without installing any additional protective devices, eliminating potential safety hazards, and more It is safe and reliable, and can also greatly reduce the cost of use.
附图说明 Description of drawings
图1为本发明平面结构图。 Fig. 1 is the plane structural diagram of the present invention.
图中,1为壳体,2为动触点支架,3为动触点,4为动触点弹簧,5为静触点,6为衬垫,7为衔铁,8为底座,9为缓冲弹簧,10为磁力过渡铁芯,11为静铁芯,12为电磁线圈。 In the figure, 1 is the housing, 2 is the moving contact bracket, 3 is the moving contact, 4 is the moving contact spring, 5 is the static contact, 6 is the liner, 7 is the armature, 8 is the base, and 9 is the buffer Spring, 10 is a magnetic transition iron core, 11 is a static iron core, and 12 is an electromagnetic coil.
具体实施方式 Detailed ways
本实施例中,参照图1,所述触点全封闭式接触器,包括动触点3、动触点支架2、动触点弹簧4、静触点5、衔铁7、底座8、缓冲弹簧9、静铁芯11及电磁线圈12,静铁芯11安装在底座8上,电磁线圈12安装在静铁芯11上,衔铁7设于静铁芯11上方,缓冲弹簧9固定在衔铁7底面,动触点支架2固定在衔铁7上面,动触点3固定在动触点支架2上,静触点5分别对应固定在动触点3的上下方,两动触点3之间由动触点弹簧4连接;动触点支架2与衔铁7之间、静铁芯11底面与底座8之间均设有衬垫6;该接触器还包括一封闭式的壳体1,壳体1固定在底座8上,壳体1将动触点3、动触点支架2、动触点弹簧4、衔铁7及缓冲弹簧9密封在内,静触点5的触点一端伸入在壳体1内,另一端伸出于壳体1外;壳体1与底座8之间设有磁力过渡铁芯10,磁力过渡铁芯10下端穿过壳体1与静铁芯11接触,上端穿过壳体1凸露于衔铁7下方。静触点5和磁力过渡铁芯10均可采用注塑等方式与壳体1结合在一起,其结合部为密封结构。 In this embodiment, referring to Fig. 1, the contact fully enclosed contactor includes a movable contact 3, a movable contact bracket 2, a movable contact spring 4, a static contact 5, an armature 7, a base 8, and a buffer spring 9. The static iron core 11 and the electromagnetic coil 12, the static iron core 11 is installed on the base 8, the electromagnetic coil 12 is installed on the static iron core 11, the armature 7 is arranged above the static iron core 11, and the buffer spring 9 is fixed on the bottom surface of the armature 7, The movable contact bracket 2 is fixed on the armature 7, the movable contact 3 is fixed on the movable contact bracket 2, and the static contacts 5 are respectively fixed on the upper and lower sides of the movable contact 3. The point spring 4 is connected; a gasket 6 is provided between the movable contact bracket 2 and the armature 7, and between the bottom surface of the static iron core 11 and the base 8; the contactor also includes a closed shell 1, and the shell 1 is fixed On the base 8, the housing 1 seals the movable contact 3, the movable contact bracket 2, the movable contact spring 4, the armature 7 and the buffer spring 9, and one end of the static contact 5 extends into the housing 1. The other end protrudes from the shell 1; a magnetic transition iron core 10 is provided between the shell 1 and the base 8, the lower end of the magnetic transition iron core 10 passes through the shell 1 and contacts the static iron core 11, and the upper end passes through the shell The body 1 protrudes below the armature 7 . Both the static contact 5 and the magnetic transition iron core 10 can be combined with the housing 1 by means of injection molding, etc., and the joint is a sealed structure.
所述磁力过渡铁芯10为与静铁芯11上部结构对应的若干块,每一块磁力过渡铁芯10相互独立且下端均与静铁芯11的凸起部分相接触。磁力过渡铁芯10可将电磁线圈12通电产生的磁场传导到壳体1内部,并作用于衔铁7。 The magnetic transition iron core 10 is a plurality of blocks corresponding to the upper structure of the static iron core 11 , each magnetic transition iron core 10 is independent of each other and the lower end is in contact with the raised portion of the static iron core 11 . The magnetic transition iron core 10 can conduct the magnetic field generated by the electromagnetic coil 12 to the inside of the housing 1 and act on the armature 7 .
经测试,在经过长时间使用的情况下,触点的接触导通性能始终保持良好。 After testing, after a long time of use, the contact conduction performance of the contacts is always good.
以上已将本发明做一详细说明,以上所述,仅为本发明之较佳实施例而已,当不能限定本发明实施范围,即凡依本申请范围所作均等变化与修饰,皆应仍属本发明涵盖范围内。 The present invention has been described in detail above. The foregoing description is only a preferred embodiment of the present invention, and should not limit the implementation scope of the present invention. within the scope of the invention.
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DE102013222495A1 (en) * | 2013-11-06 | 2015-05-07 | Robert Bosch Gmbh | protective arrangement |
CN105149042B (en) * | 2015-07-03 | 2017-12-19 | 广西鱼峰水泥股份有限公司 | A kind of method for reducing the cement grinding roller press failure frequency |
US10236136B1 (en) * | 2018-02-24 | 2019-03-19 | Carling Technologies, Inc. | Arrangement for double break contact with electro-magnetic arc-blow |
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CN203260534U (en) * | 2013-04-17 | 2013-10-30 | 田春 | A contact fully enclosed contactor |
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CN1136593C (en) * | 2001-06-08 | 2004-01-28 | 刘英来 | Contact structure and non-arc AC contactor |
JP5385877B2 (en) * | 2010-08-31 | 2014-01-08 | 富士電機機器制御株式会社 | electromagnetic switch |
KR101190853B1 (en) * | 2010-10-15 | 2012-10-15 | 엘에스산전 주식회사 | Manufacturing method of Sealed contactor |
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