CN103240600A - Numerical control equipment special for cutting off and deburring shell covers - Google Patents
Numerical control equipment special for cutting off and deburring shell covers Download PDFInfo
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- CN103240600A CN103240600A CN 201210285733 CN201210285733A CN103240600A CN 103240600 A CN103240600 A CN 103240600A CN 201210285733 CN201210285733 CN 201210285733 CN 201210285733 A CN201210285733 A CN 201210285733A CN 103240600 A CN103240600 A CN 103240600A
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- hangnail
- numerical control
- end socket
- cuts
- assembly
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Abstract
The invention relates to solar water heaters, electric water heaters, heat-pump water heaters and gas water heaters, in particular to numerical control equipment special for cutting off and deburring shell covers of heat waters. Currently, cutting-off and deburring processes of the shell covers are basically processed and completed on a lathe, and the processing mode is high in operating difficulty, large in equipment and space occupancy, different in size of the shell covers, low in uniformity leading to poor appearance quality, high in single-tool maintenance ratio and low in efficiency. The invention aims at providing a novel processing mode of cutting-off and deburring of the shell covers, the novel processing mode is realized by the special numerical control equipment which has a numerical control operating system, and by operating through the numerical control system, operating difficulty in cutting-off and deburring is lowered, uniformity of the size of the shell covers after being cut off and deburred is guaranteed, product uniformity is guaranteed, maintenance ratio is low, efficiency can be greatly improved, appearance quality can be improved, defective rata is lowered, and production cost for enterprises is lowered.
Description
Technical field
Outer cover of water heater end socket of the present invention cuts off hangnail numerical control special equipment and relates to solar water heater, electric heater, Teat pump boiler and gas heater, specifically is that a kind of outer cover of water heater end socket cuts off hangnail numerical control special equipment.
Background technology
Outer cover of water heater end socket cut-out at present, hangnail operation are to machine at lathe basically, and every kind of model, size all will be done a cover lathe hangnail frock, this processing mode operation easier is bigger, take equipment and the space is bigger, along with wearing and tearing of lathe frock etc., it is different to process the end socket size, uniformity is poor, assembling and welding have been influenced, cause presentation quality poor, and single frock maintenance rate height, efficient is lower, therefore the water heater defect rate of producing at present is higher, and production cost is high.
Summary of the invention
The purpose that outer cover of water heater end socket of the present invention cuts off hangnail numerical control special equipment is to provide a kind of new end socket cut-out, hangnail processing mode, it is a kind of numerical control special equipment, have the numerical control operating system, reduced the operation easier of cut-out, hangnail, guaranteed the unification of cut-out, hangnail rear head size, improved machining accuracy, guaranteed consistency of product, and maintenance rate is low, can raise the efficiency greatly, improve the presentation quality of water heater, reduce the defect rate of water heater, reduce the production cost of enterprise.
Description of drawings
Fig. 1 is motor drive assembly structural representation of the present invention; Fig. 2 is hangnail assembly structure schematic diagram of the present invention; Fig. 3 is that retainer of the present invention compresses the assembly structure schematic diagram; Fig. 4 is cut-out of the present invention, flange assembly structure schematic diagram; Fig. 5 is guidance panel fixation assembly structural representation of the present invention; Fig. 6 is general assembly drawing schematic diagram of the present invention.
The specific embodiment
Outer cover of water heater end socket of the present invention cuts off hangnail numerical control special equipment for achieving the above object, is achieved through the following technical solutions: the outer cover of water heater end socket cut off hangnail numerical control special equipment by 1. motor drive assemblies, 2. the hangnail assembly, 3. retainer compress assembly, 4. cut off the flange assembly, 5. the guidance panel fixed mechanism is formed.
Motor transmission of the present invention is preferentially selected and adopted following structure: described motor (6) and electric clutch-brake (1) are used, and preferentially select electric clutch-brake for use (1), in order to control rotary speed and control stops.This preferred structure has simple in structure, and stability is strong, advantage such as very easily control rotary speed and promptly stop.Certainly the present invention also can select gearbox for use, and just the gearbox speed change is rigid speed change, and wayward, installs complicatedly, can not in time control and stops etc.
Hangnail assembly of the present invention preferentially selects and adopts following structure: described for guaranteeing to cut off and the servomotor of four or three usefulness that hangnail speed and quality are preferentially selected for use or stepper motor (20), (29), preferentially select the hangnail wheel (43) of this structure for use, cutoff tool (50) is processed.Handwheel (17), the range of work is adjusted according to the model of end socket product spare in leading screw, mother (2), (3).This preferred structure is fairly simple, and especially stability is strong, machining accuracy height, very easily control.Certainly the present invention can select oil cylinder or cylinder control hangnail wheel (43) for use, cutoff tool (50), but oil cylinder also needs to connect Hydraulic Station, cylinder also needs to connect source of the gas, mainly be their wayward stroke and speed, more wayward precision, the product size after causing easily processing differs, and the maintenance rate height.
Retainer of the present invention compresses assembly and preferentially selects and adopt following structure: described hold down gag is preferentially selected buffer type cylinder (38) for use, is used for guaranteeing to compress speed and vigor; Preferentially select last platen (16) and the following pallet (14) of this structure for use, can guarantee to compress the weight that has alleviated self with retainer again, add that in addition metal (upper (12) can also guarantee effective rotation of this assembly, since guarantee uniformity and the efficient of processing; The cantilever of this structure (37) also guarantees support force, and has alleviated the deadweight of itself, controls platen with this and compresses end socket spare.Certainly we also can select for use oil cylinder to compress, but oil cylinder strength is bigger, and speed is slow, and more complicated is installed; Cantilever, pallet and platen also can be selected whole processing for use, but process is complicated like that, and cost was adjusted than higher also being difficult for, and because model is many, and bad replacing is with preferred version gap to some extent.
Cut-out flange assembly of the present invention preferentially selects and adopts following structure: the servomotor of described four or three usefulness or stepper motor (53), (58), and the cutoff tool combination (22) of preferentially selecting this structure for use, flange cutter (29) is processed.This preferred structure is fairly simple, and especially stability is strong, machining accuracy height, very easily control.Certainly the present invention can select oil cylinder or cylinder control cutoff tool combination (22) for use, flange cutter (29), but oil cylinder also needs to connect Hydraulic Station, cylinder also needs to connect source of the gas, mainly be their wayward stroke and speed, the precision of more wayward cut-out and flange size, the product size after causing easily processing differs, and the maintenance rate height.
Guidance panel fixation assembly of the present invention preferentially selects and adopts following structure: the guidance panel fixed axis can make guidance panel arbitrarily rotate by swinging by pivoted housing (6) like this, and is simple to operate.Also can select switch board for use to right the present invention, but like that cost is than higher, and it is bigger to take up room, and process is complicated, with preferred version gap to some extent.
It is a kind of independently numerical control device that outer cover of water heater end socket of the present invention cuts off hangnail numerical control special equipment, it can make servo-drive system or the step-by-step system of four or three usefulness as required, all on guidance panel, workflow is its all operations: 1, start, main motor rotation; 2, the cylinder rising puts in place, cuts off flange and hangnail wheel and all returns original position; 3, manually put part; 4, the descending and compressing member of cylinder; 5, electromagnetic clutch adhesive, the workpiece rotation; 6, cut off flange group wheel and begin the action cut-out; 7, cut off after cut off wheel continue to move ahead the limit turned over directly; 8, cut off flange group samsara original position simultaneously the hangnail wheel corresponding waste material cutter of cutting that moves ahead fertilizer is cut off; 9, begin the up hangnail action of carrying out after the hangnail wheel moves ahead and puts in place; 10, finish hangnail wheel of hangnail goes downwards to original position and retreats then; 11, solenoidoperated cluthes separation brake is simultaneously stopped the rotation, and cylinder is up to original position workpiece is taken out.
Claims (12)
1. shell end socket according to claim 1 cuts off hangnail numerical control special equipment described it is characterized in that: comprise 1. motor drive assemblies, 2. the hangnail assembly, 3. retainer compress assembly, 4. cut off the flange assembly, 5. guidance panel five great institutions are formed.
2. shell end socket according to claim 1 cuts off hangnail numerical control special equipment described it is characterized in that: wherein the motor drive assembly mainly comprises: electric clutch-brake (1) must be arranged, the V-belt of different model (2), (3), (4), (5), (7), enough big motor (6) must be arranged, equipment lathe bed fixed support (8), main shaft (9), cover (10).
3. shell end socket according to claim 1 cuts off hangnail numerical control special equipment described it is characterized in that: the hangnail assembly mainly comprises: leading screw holder (1), leading screw, mother (2), (3), (15), (16), (17), (18), wall (4), handwheel (17), the servomotor of four usefulness or stepper motor (20), (29) cut off in order to control and the action of the four direction of hangnail, the hangnail wheel (43) of special facture, the cutoff tool of special facture (50).
4. shell end socket according to claim 1 cuts off hangnail numerical control special equipment described it is characterized in that: retainer compresses assembly and mainly comprises: support (29-32), be used for fixing metal (upper seat (1), (10) of pallet and platen, the taper roll bearing that is used for rotating (3), the double-row conical bearing that is used for rotating (19), be used for the following pallet (14) of keeper, be used for the last platen (16) of compressing member, cylinder (24), (buffer-type 38), cantilever (37).
5. shell end socket according to claim 1 cuts off hangnail numerical control special equipment described it is characterized in that: cut off the flange assembly and mainly comprise: leading screw (9), (27), shaft coupling (8), cutoff tool combination (22), flange cutter (29), bearing (32), (35), servomotor or stepper motor (53), (58), slide block holder (61).
6. shell end socket according to claim 1 cuts off hangnail numerical control special equipment described it is characterized in that: guidance panel mainly comprises gripper shoe (1), pivoted housing (6), swing arm (9), fixed axis (10).
7. shell end socket according to claim 1 cuts off hangnail numerical control special equipment, it is characterized in that: described motor transmission is provided with enough big motors (6) of model, connect electric clutch-brake (1) with V-belt (2), stop in order to controlling motor rotary speed and control, be connected to the retainer hold down gag by main shaft (9).
8. outer cover of water heater end socket according to claim 1 cuts off hangnail numerical control special equipment, it is characterized in that: described hangnail assembly is provided with the servomotor of four usefulness or stepper motor (20), (29), be used for controlling hangnail wheel (43), cutoff tool (50) is processed.
9. handwheel (17), the range of work is adjusted according to the model of end socket product spare in leading screw, mother (2), (3).
10. shell end socket according to claim 1 cuts off hangnail numerical control special equipment, it is characterized in that: described retainer compresses assembly and is provided with support (29-32) for main body, be used for installing platen (16), cylinder (24), (buffer-type 38), cantilever (37) is controlled platen with this and is compressed end socket spare, step (10) and following pallet (14) are to hold part, in order to end socket spare is compressed.
11. shell end socket according to claim 1 cuts off hangnail numerical control special equipment, it is characterized in that: described cut-out flange assembly is provided with servomotor or stepper motor (53), (58) according to slide block holder (61) and leading screw (9), (27), shaft coupling (8) connects cutoff tool combination (22), and flange cutter (29) cuts off and flange.
12. outer cover of water heater end socket according to claim 1 cuts off hangnail numerical control special equipment, it is characterized in that: described guidance panel is provided with panel controller, gripper shoe (1) is supporting swing arm (9) and is swinging by pivoted housing (6) and fixed axis (10), is used for controlling above-mentioned several big assembly according to digital control system then and carries out work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210285733 CN103240600A (en) | 2012-02-02 | 2012-08-13 | Numerical control equipment special for cutting off and deburring shell covers |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210022987 | 2012-02-02 | ||
| CN201210022987.8 | 2012-02-02 | ||
| CN 201210285733 CN103240600A (en) | 2012-02-02 | 2012-08-13 | Numerical control equipment special for cutting off and deburring shell covers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103240600A true CN103240600A (en) | 2013-08-14 |
Family
ID=48920655
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201210285733 Pending CN103240600A (en) | 2012-02-02 | 2012-08-13 | Numerical control equipment special for cutting off and deburring shell covers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103240600A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199585A (en) * | 2017-07-31 | 2017-09-26 | 许芮 | A kind of wire rod hangnail cuts shaped device |
| CN108381189A (en) * | 2018-04-27 | 2018-08-10 | 苏州英达瑞科技有限公司 | A kind of Escalator step automation deburring production line |
-
2012
- 2012-08-13 CN CN 201210285733 patent/CN103240600A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199585A (en) * | 2017-07-31 | 2017-09-26 | 许芮 | A kind of wire rod hangnail cuts shaped device |
| CN107199585B (en) * | 2017-07-31 | 2024-03-12 | 许芮 | Wire rod barb cuts forming device |
| CN108381189A (en) * | 2018-04-27 | 2018-08-10 | 苏州英达瑞科技有限公司 | A kind of Escalator step automation deburring production line |
| CN108381189B (en) * | 2018-04-27 | 2024-05-07 | 苏州英达瑞科技有限公司 | Automatic deburring production line for escalator steps |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C05 | Deemed withdrawal (patent law before 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130814 |